CUMMINS PowerCommand 3.3 Service Manual
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PowerCommand 3.3 Service Manual: Key Pages of Document
Service Service Manual Manual Controller PowerCommand® 3.3 ...
Copyright © 2020 Cummins Inc. Table of Contents 1. IMPORTANT SAFETY INSTRUCTIONS ....................................................................................... 1 1.1 Warning, Caution, and Note Styles Used in This Manual ..................................................... 1 1.2 General Information ................................................................................................................ 1 1.2.1 General Safety Precautions......................................................................................... 2 1.3 Generator Set Safety Code .......................................................... ...
3-2020 ii 0900-0670 (Issue 23) Copyright © 2020 Cummins Inc. 5.2.3 Connections ............................................................................................................... 26 5.2.4 CT1 Connections ....................................................................................................... 29 5.2.5 CT2 Connections ....................................................................................................... 29 5.2.6 CT3 Connections ....................................................................................................... 30 5.2.7 J12 Connections ...................................... ...
3-2020 iii 0900-0670 (Issue 23) Copyright © 2020 Cummins Inc. 5.7.5 J18 Connections ........................................................................................................ 79 5.7.6 J21 Connections ........................................................................................................ 80 5.7.7 TB15 Connections...................................................................................................... 81 5.8 HMI113 ................................................................................................................................. 82 5.8.1 PCC Support for HMI113................... ...
3-2020 iv 0900-0670 (Issue 23) Copyright © 2020 Cummins Inc. 6.6.4 Shutdown Without Cooldown................................................................................... 123 6.7 Idle Requests...................................................................................................................... 123 6.7.1 Stop to Idle Speed ................................................................................................... 123 6.7.2 Idle Speed to Stop ................................................................................................... 124 6.7.3 Rated Speed to Idle Speed................................ ...
3-2020 v 0900-0670 (Issue 23) Copyright © 2020 Cummins Inc. 7.6.4 Spare Capacity Request Value................................................................................ 203 7.6.5 System Remote Start............................................................................................... 203 7.6.6 Masterless Load Demand Setup.............................................................................. 203 7.6.7 Masterless Load Demand Status Screens .............................................................. 208 7.6.8 MLD Service Procedures................................................................................. ...
3-2020 vi 0900-0670 (Issue 23) Copyright © 2020 Cummins Inc. 8.27 Engine (OEM Engine Setup) ............................................................................................ 309 8.28 Alternator (OEM Alternator Setup).................................................................................... 317 8.28.1 Generator Set Tuning ............................................................................................ 321 8.28.2 Generator Set Voltage ........................................................................................... 322 8.28.3 Pulse-width Modulation (PWM) in the Automatic Voltage Regulator (AVR ...
3-2020 vii 0900-0670 (Issue 23) Copyright © 2020 Cummins Inc. 10.7 Event/Fault List ................................................................................................................. 400 10.8 Troubleshooting Procedures............................................................................................. 440 10.8.1 Test Equipment...................................................................................................... 440 10.8.2 HMI 220/320 troubleshooting recommendation..................................................... 441 10.8.3 No Code - The Operator Panel Is Unavailable After Changing the PCCNe ...
3-2020 viii 0900-0670 (Issue 23) Copyright © 2020 Cummins Inc. 10.8.44 Code 1247 - Engine Quiet Shutdown .................................................................. 487 10.8.45 Code 1248 - Engine Warning .............................................................................. 488 10.8.46 Code 1312 - Config Input #2 Fault....................................................................... 488 10.8.47 Code 1317 - Config Input #13 Fault..................................................................... 489 10.8.48 Code 1318 - Config Input #14 Fault..................................................................... 49 ...
3-2020 ix 0900-0670 (Issue 23) Copyright © 2020 Cummins Inc. 10.8.90 Code 1689 - Reset Real Time Clock ................................................................... 524 10.8.91 Code 1847 - Engine Coolant Temperature High ................................................. 524 10.8.92 Code 1853 - Annunciator Input 1 Fault................................................................ 525 10.8.93 Code 1854 - Annunciator Input 2 Fault................................................................ 526 10.8.94 Code 1855 - Annunciator Input 3 Fault................................................................ 527 10.8.95 Code 1912 ...
3-2020 x 0900-0670 (Issue 23) Copyright © 2020 Cummins Inc. 10.8.136 Code 2913 - Reconnection Switch Operated 2 ................................................. 553 10.8.137 Code 2914 - Genset AC Meter Failed ............................................................... 554 10.8.138 Code 2915 - Gen Bus AC Meter Failed............................................................. 554 10.8.139 Code 2916 - Utility AC Meter Failed .................................................................. 554 10.8.140 Code 2917 - Gen Bus Voltage OOR HI............................................................. 555 10.8.141 Code 2918 - Utility ...
3-2020 xi 0900-0670 (Issue 23) Copyright © 2020 Cummins Inc. 10.8.181 Code 3131 - Secondary Engine Overspeed...................................................... 582 10.8.182 Code 3397 - Low GB Oil Pressure .................................................................... 583 10.8.183 Code 3398 - High GB Oil Temperature ............................................................. 585 10.8.184 Code 3399 - Differential Fault............................................................................ 586 10.8.185 Code 3411 - DC Power Supply Fault................................................................. 588 10.8.186 Code 341 ...
3-2020 xii 0900-0670 (Issue 23) Copyright © 2020 Cummins Inc. 10.8.227 Code 5398 – L-L Short Circuit Shutdown .......................................................... 616 10.8.228 Code 5399 - AmpSentry Maintenance Mode Active (Event) ............................. 617 10.8.229 Code 5489 – ECM Write Failed – Multiple Tools connected to ECM ............... 617 10.8.230 Code 5491 – ECM Write Failed – Unknown Reason ........................................ 617 10.8.231 Code 5492 – ECM Read Failed – Unknown Reason ....................................... 618 10.8.232 Code 5493 – ECM Write Failed – Data Save Failure...... ...
3-2020 xiii 0900-0670 (Issue 23) Copyright © 2020 Cummins Inc. 11. MANUFACTURING FACILITIES.............................................................................................. 637 APPENDIX A. SCHEMATICS......................................................................................................... 639 A.0 PCC Control Wire Diagram ................................................................................................ 640 A.1 Alternator Connections....................................................................................................... 655 A.2 Potential Transformer Connections.................. ...
Table of Contents 3-2020 xiv 0900-0670 (Issue 23) Copyright © 2020 Cummins Inc. ...
Copyright © 2020 Cummins Inc. 1 IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS. This manual contains important instructions that should be followed during installation and maintenance of the generator set and batteries. Safe and efficient operation can be achieved only if the equipment is properly operated and maintained. Many accidents are caused by failure to follow fundamental rules and precautions. 1.1 Warning, Caution, and Note Styles Used in This Manual The following safety styles and symbols found throughout this manual indicate potentially hazardous conditions to the operator, service personnel, or equipment. DANG ...
3-2020 2 0900-0670 (Issue 23) Copyright © 2020 Cummins Inc. 1.2.1 General Safety Precautions WARNING Hot Pressurized Liquid Contact with hot liquid can cause severe burns. Do not open the pressure cap while the engine is running. Let the engine cool down before removing the cap. Turn the cap slowly and do not open it fully until the pressure has been relieved. WARNING Moving Parts Moving parts can cause severe personal injury. Use extreme caution around moving parts. All guards must be properly fastened to prevent unintended contact. WARNING Toxic Hazard Used engine oils have been identified by some state and federal a ...
3-2020 3 0900-0670 (Issue 23) Copyright © 2020 Cummins Inc. WARNING Hot Surfaces Contact with hot surfaces can cause severe burns. The unit is to be installed so that the risk of hot surface contact by people is minimized. Wear appropriate PPE when working on hot equipment and avoid contact with hot surfaces. WARNING Electrical Generating Equipment Incorrect operation and maintenance can result in severe personal injury or death. Make sure that only suitably trained and experienced service personnel perform electrical and/or mechanical service. WARNING Toxic Hazard Ethylene glycol, used as an engine coolant, is toxic t ...
3-2020 4 0900-0670 (Issue 23) Copyright © 2020 Cummins Inc. WARNING Fall Hazard Falls can result in severe personal injury or death. Make sure that suitable equipment for performing tasks at height are used in accordance with local guidelines and legislation. WARNING Fire Hazard Materials drawn into the generator set are a fire hazard. Fire can cause severe burns or death. Keep the generator set and the surrounding area clean and free from obstructions. WARNING Pressurized System Pressurized systems can rupture/leak which can result in severe personal injury or death. Use appropriate lock out/tag out safety procedures ...
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