ARB 3217300 Fitting Instructions Manual

3786405 If you have any queries regarding the installation of this product please contact the distributor from whom it was purchased, or alternatively the ARB office in your state. Head Office – ARB Corporation Ltd VIC: 42-44 Garden Street, Kilsyth, Victoria, 3137 Tel: (03) 9761 6622 Fax: (03) 9761 6807 WA: (08) 9244 3553 NSW: (02) 9821 3633 ACT: (02) 6280 7475 SA: (08) 8244 5001 QLD: (07) 3872 3872 NT: (08) 8947 2262 TAS: (03) 6331 4190 NISSAN GU PATROL BULL BAR, 10/2004 ONWARDS (SRS AIR BAG EQUIPPED MODELS) PRODUCT NUMBERS: 3217300 – Non winch bar to suit flared vehicles 3417300 – Winch bar to suit flared vehicles FI ...

3786405 USE PART No QTY DESCRIPTION CONTROL BOX FITMENT 3756499 1 CONTROL BOX BRACKET (winch bars only) 6151020 2 BOLT M8 x 16mm 4581044 2 WASHER FLAT M8 6151132 2 NUT FLANGE M8 EG50 2 GROMMET RUBBER 180302 10 CABLE TIES WINCH (8/9,000LB) 4581040 4 WASHER FLAT 3/8” 6151074 4 BOLT UNC 3/8” x 1 3/4” WINCH (10/12,000LB) 4581041 4 WASHER FLAT 7/16” 6151079 4 BOLT UNC 7/16” x 1 ½” WINCH CABLES: 8, 9, 10 & 12000 LB BLB560 3 CABLE BLACK 560mm CHASSIS BRACKET TO BULL BAR 3756395L 1 BRACKET CHASSIS LHS 3756395R 1 BRACKET CHASSIS RHS 6151135 4 NUT M12 6151095 4 BOLT M12 x 35mm 4581050 4 WASHER SPRING ½” 4581071 4 WASHER SH ...

3786405 INDICATORS TO BULL BAR 3163015 1 COMBINATION LIGHT SURROUND KIT 180701 6 SCOTCH LOCK 6821152 6821151L 6821151R 2 1 1 TURN SIGNAL/CLEARANCE LIGHT LOOM TURN SIGNAL/CLEARANCE LIGHT TURN SIGNAL/CLEARANCE LIGHT ...

ASSEMBLY SEQUENCE FOR BULL BAR INSTALLATION. 1. Fit buffers to bar using 6mm flange nuts. 2. Rest the bar face down on two stands so assembly can be carried out. 3. Assemble a 12mm nut to each chassis rail extension adjuster bolt and fully screw into bull bar. 4. Do not tighten, as this will be adjusted later. 5. Assemble the two chassis brackets to the bull bar using two per side, M12 x 35mm bolts, heavy duty D washers, shoulder washers, heavy duty D washers, spring washers and nuts. Position the impact absorbers centrally on the upright slots. ...

(## If not fitting a winch proceed to step 20) 6. To fit an 8/9/9.5/000lb winch, rotate gearbox 144° counterclockwise. 7. Stand winch upright and undo the capped head screws and by lifting the gearbox only a couple of millimeters, rotate the gearbox. Once in position, refit all screws and tighten firmly. WARNING: Do not lift gearbox more than a couple of millimeters. 8. To fit a 10/12000 winch, rotate gearbox 72° clockwise. NOTE: Both winches are viewed from gearbox end and cable spools from the bottom of both winches. 9. Remove the cover from the control box. 10. The three main power cables that go from winch to control box, plus ...

cover from the control box. 13. Remove the two cap screws, nuts and spacer washers that hold the four solenoids in place. 14. Remove the four solenoids from the base of the control box using the copper bus bar as an aid and hold to one side. Before 15. Remove the two bolts in the base of the control box and reposition them into the more centralised holes. After 16. Place the 4 solenoids over the 2 metal stands that are facing upwards. Make sure they line up with the holes in the base. 17. Replace the 2 cap screws, washers and nuts removed in step 13 above into original holes. 18. Replace the black cover and r ...

control box. Fit the two grommets into the round holes then thread the cable through. Mount the control box bracket onto the top pan, using M8 bolts, flat washers and flanged nuts. Use the cable ties to ensure the winch cables are secure, clear of moving parts and sharp edges and tie them together. 20. Place winch on a stand with mounting holes facing upwards and lower bull bar onto winch. Align all four holes and secure using 1 ½” x 7/16”bolts, 7/16” spring washers and 7/16” flat washers on 10/12,000LB winch. When using 8/9,000LB winch, secure using 1 ½” x 3/8” bolts on top holes and 1 ¾” x 3/8� ...

to the winch. Refer to Warn installation instruction manual when wiring up winch. 25. Ensure that all cables are installed well clear of all sharp or moving parts, by using cables ties from bolt kit. 26. Cable tie main cables that go to battery in between underside of bar and brace. Refer to photo to see where to cable tie to bull bar. VEHICLE COMBINATION LAMP FUNCTION INDICATOR HARNESS RIGHT LEFT TURN LAMP GREEN GREEN / RED GREEN / YELLOW EARTH BLACK BLACK BLACK PARK LAMP RED BLUE/BLACK BLUE/BLACK 27. Remove the splash guards attached to the bumper and remove the bumper and grille from vehicle. The is done ge ...

and heavy-duty flat offset washers through bull bar side mounting holes into original bumper bar captive nut mounting holes. (Do not Tighten) 31. Fit M12 x 40mm bolt (passenger’s side) & M12 x 35mm bolt (driver’s side), ½” flat washers, heavy duty flat washers, spring washers and 12mm nuts to lower bull bar mounting holes and vehicle tie down plates. (Do not Tighten) NOTE: Insert bolt from outside of lower mount hole so heavy-duty washer covers large hole on tie down plate. 32. Adjust the bull bar to achieve a uniform gap to the grill and mudguards. If additional height adjustment is required, the M12 b ...

out until it is firm against the chassis rail extensions and tighten the lock nut. 35. Assemble and install combination light surrounds (p/n 3163015) as per instructions no. 3786421 supplied with surround kit. Note: Optional fog lamps can be installed at this point as per fitting instruction no. 3783315 supplied with fog lamp kit no. 6821201. Wire the combination lamp to the vehicles indicator and clearance lamps. Caution: Cable tie all cables together and keep all cables clear of sharp edges and moving parts. 36. Air deflector assembly: Fit three M6 cage nuts to the upper deflector pannel as shown on the lef ...

M6 nuts and bolts. Fit three M6x16 bolts and washers through the front of the upper deflector into the cage nuts previously installed. Fit two M6x16 bolts, through the two slots on each side of the deflector, with washers and flange nuts to fasten the deflector to the mating impact absorbers. These slots are accessible through the cut-outs in the deflector. 30/04/08 Page 11 of 12 3786405 ...

vehicle do so at this stage, use the lower cutouts in the bar to access with the ratchet and extension to tighten lights to bar. 39. Fit number plate to bar using M6x16 bolts, washers and flange nuts. The two photos display the number plate positions for winch and non-winch bars. 40. Provision for high-lift jack on both sides of bar. 30/04/08 Page 12 of 12 3786405 ...