BENDIXKing AeroPower Installation Instructions Manual

Installation Instructions Document Number 600840-000055 Last Revised 7 January 2019 Rev 1.0 Sheet 1 of 13 AeroPower USB Charging Port Installation Instructions For

Rev. 1.0 Last Revised: January 7, 2019 Page 2 of 13 AeroPower USB Charging Port This document is applicable to the BendixKing AeroPower USB Charging Port. Honeywell International Inc., 9201-B San Mateo Blvd NE, Albuquerque, NM 87113 USA. Visit us on the web at www.bendixking.com. Questions? E-mail us at [email protected]. AeroPower documentation location – dealers.bendixking.com/dealer-portal/login or Honeywell Tech Pubs at myaerospace.honeywell.com ©2019 Appareo Systems, LLC. Parts of this document ©2019 BendixKing. All Rights Reserved.

Rev. 1.0 Last Revised: January 7, 2019 Page 3 of 13 Table of Contents 1. About AeroPower USB Charging Port .................................................................................. 6 1.1. Overview .................................................................................................................. 6 1.2. TSO compliance ....................................................................................................... 6 1.3. TSO deviations ......................................................................................................... 6 1.4. Environmental qualifications ..................................................................................... 6 1.5. Equipment specifications .......................................................................................... 6 1.6. Required tools .......................................................................................................... 7 1.7. Supplied hardware ................................................................................................... 7 1.8. Unpacking/inspection requirements .......................................................................... 7 1.9. Limitations for installation ......................................................................................... 7 1.10. Circuit protective device marking .............................................................................. 7 2. Mounting AeroPower USB Charging Port ............................................................................. 8 3. Wiring AeroPower USB Charging Port ................................................................................. 9 4. Troubleshooting ..................................................................................................................11 Technical Assistance ................................................................................................................11 Appendix A ...............................................................................................................................12 List of Figures Figure 1: Mounting location ........................................................................................................ 8 Figure 2: Installing AeroPower USB Charging Port .................................................................... 9 Figure 3: Harness .....................................................................................................................10 Figure 4: Back of AeroPower ....................................................................................................10 List of Tables Table 1: TSO compliance ........................................................................................................... 6 Table 2: TSO deviations ............................................................................................................. 6 Table 3: Equipment specifications .............................................................................................. 7 Table 4: Required tools .............................................................................................................. 7 Table 5: Supplied hardware ....................................................................................................... 7 Table 6: Pin assignments ........................................................................................................... 9 Table 7: DO-160G tests performed ...........................................................................................13

Rev. 1.0 Last Revised: January 7, 2019 Page 4 of 13 Record of Revision Revision Number Change Description Revision Date Inserted By 1.0 Initial Release 1/7/19 VJMJ

Rev. 1.0 Last Revised: January 7, 2019 Page 5 of 13 Related Documentation Document Number Title 600845-000029 AeroPower USB Charging Port Maintenance Manual FAA AC 43.13-1B Acceptable Methods, Techniques, and Practices - Aircraft Inspection and Repair FAA AC 43.13-2B Acceptable Methods, Techniques, and Practices - Aircraft Alterations FAA TSO-C71 Airborne Static (“DC to DC”) Electrical Power Converter (For Air Carrier Aircraft) RTCA DO-160G Environmental Conditions and Test Procedures for Airborne Equipment

Rev. 1.0 Last Revised: January 7, 2019 Page 6 of 13 1. About AeroPower USB Charging Port 1.1. Overview AeroPower USB Charging Port is a dual 2.1 amp USB charging hub used to power and charge electronic devices in the cockpit. 1.2. TSO compliance AeroPower USB Charging Port is compliant with the following Technical Standard Order: Reference/Issue Title FAA TSO-C71 Airborne Static (“DC to DC”) Electrical Power Converter (For Air Carrier Aircraft) Table 1: TSO compliance 1.3. TSO deviations TSO Section Deviation TSO-C71 Subpart B Environmental qualification testing was performed to DO-160G, not DO-60. Table 2: TSO deviations 1.4. Environmental qualifications AeroPower is tested to DO-160G. The AeroPower Environmental Qualification form is found in Appendix A of this document. 1.5. Equipment specifications Characteristic Specification Width 1.848 inches (46.95 mm) Height 1.848 inches (46.95 mm) Depth* 1.391 inches (35.32 mm) AeroPower Unit Weight 0.16 lbs. (.07 kg) Operational Temperature Range -20°C to +55°C Input Voltage Range 10 to 32 VDC Nominal Current Draw <25 mA at 14 V and 28 V with no USB connections 0.95 A at 28 V at full output load on both ports 1.9 A at 14 V at full output load on both ports Power Input 0.7 W with no USB connections 26.25 W max at full output load on both ports

Rev. 1.0 Last Revised: January 7, 2019 Page 7 of 13 Output Voltage Range 5.0 VDC +/- 0.25 V Max Current Output 2.5 A per port Power Output 25 W *includes mating connector, excludes bend radius Table 3: Equipment specifications 1.6. Required tools The following tools are needed for installation of AeroPower. Tool Part Number Used For 1 ¼ inch drill bit -- Drilling hole in instrument panel Multimeter -- Measuring output power and polarity Crimp tool 0640160201 Power connectors Table 4: Required tools 1.7. Supplied hardware Item Part Number Quantity AeroPower Assembly 89000031-001 1 AeroPower Panel Cover 1 Screw 2 Power Connector Receptacle 1 Connector Terminals 2 Table 5: Supplied hardware 1.8. Unpacking/inspection requirements When unpacking AeroPower, visually inspect for any damage to the unit or missing components. If damage or missing parts are present, contact BendixKing. 1.9. Limitations for installation This article meets the minimum performance and quality control standards required by a technical standard order (TSO). If you are installing this article on or in a specific type or class of aircraft, you must obtain separate approval for installation. 1.10. Circuit protective device marking Ensure that the circuit protective device marking is in accordance with AC 43.13-2B, Chapter 2, Section 207, Sub-Section f., Paragraph (1).

Rev. 1.0 Last Revised: January 7, 2019 Page 8 of 13 2. Mounting AeroPower USB Charging Port NOTE: AeroPower is only compatible with a panel thickness of .040” to .125”. 1. Disconnect aircraft power. 2. Locate an area in the panel to mount AeroPower USB Charging Port. The location must provide adequate clearance in the front and back of the unit based on the dimensions given in Table 3. ATTENTION: Process may result in metal shavings. Ensure that they do not fall behind the aircraft panel. 3. Drill out a circle in the mounting location with a 1 ¼ inch drill bit using the measurements in Figure 1. Then, cut the notch in the top of the hole. Figure 1: Mounting location 4. Place the AeroPower unit behind the panel and align the front of the unit with the hole. Place the panel cover over the front of the unit and secure with screws.

Rev. 1.0 Last Revised: January 7, 2019 Page 9 of 13 Screw Panel Cover Panel AeroPower USB Charger Figure 2: Installing AeroPower USB Charging Port 3. Wiring AeroPower USB Charging Port The installer must supply 20-24 gauge wiring and install it in accordance with FAA AC 43.13-1B and AC 43.13-2B. Wire length and routing will vary by installation. The installer must also supply a circuit protective device for use with AeroPower USB Charging Port. Use a 2A breaker for 28V aircraft and a 4A breaker for 14V aircraft. 1. Wire AeroPower according to the diagrams below. Provide a service loop. Pin # Pin Name Description 1 Power 10-32 VDC 2 Ground -- Table 6: Pin assignments

Rev. 1.0 Last Revised: January 7, 2019 Page 10 of 13 Pin 2: GROUND Pin 1: POWER Figure 3: Harness 2. Verify input power and polarity. a. Connect aircraft power and ensure that the breaker is pushed in. b. On the power harness, place the negative probe of a multimeter on Pin 2 and the positive probe on Pin 1. c. Measure the voltage across the two wires using a multimeter. The voltage reading should be equal to your aircraft power. d. Disconnect aircraft power. 3. Connect the power receptacle into the header on the back of AeroPower USB Charging Port. Figure 4: Back of AeroPower

Rev. 1.0 Last Revised: January 7, 2019 Page 11 of 13 4. Connect aircraft power and ensure that the breaker is pushed in. 5. Verify the voltage output of AeroPower before connecting any devices. 4. Troubleshooting Problem Troubleshooting Steps AeroPower is not powering a device.  Verify that the circuit protective device is functioning correctly.  Verify that the polarity on the power connector is correct. Technical Assistance For support, please contact BendixKing at [email protected]

Rev. 1.0 Last Revised: January 7, 2019 Page 12 of 13 Appendix A Nomenclature: AeroPower USB Charging Port Part number: 89000031-001 Manufacturer Part number: 153510-000131 TSO number: TSO-C71 Manufacturer: Appareo Systems Address: 1830 NDSU Research Circle North, Fargo, ND 58102, USA Conditions DO-160G Section Description of tests conducted Temperature and Altitude 4.0 Short-Time Operating Low Temperature 4.5.1 Equipment tested to Category F1. Operating Low Temperature 4.5.2 Equipment tested to Category F1. Short-Time Operating High Temperature 4.5.3 Equipment tested to Category F1. Operating High Temperature 4.5.4 Equipment tested to Category F1. In-Flight Loss of Cooling 4.5.5 Equipment identified as Category X, no test performed. Altitude 4.6.1 Equipment tested to Category F1. Decompression 4.6.2 Equipment identified as Category X, no test performed. Overpressure 4.6.3 Equipment identified as Category X, no test performed. Temperature Variation 5.0 Equipment tested to Category C. Humidity 6.0 Equipment tested to Category A. Operational Shocks and Crash Safety 7.0 Operational Shocks 7.2 Equipment tested to Category B. 11ms duration. Crash Safety 7.3 Equipment tested to Category B. Aircraft type: 5R Vibration 8.0 Fixed Wing Aircraft Standard Vibration 8.5 Equipment tested to Category S. Curve M.

Rev. 1.0 Last Revised: January 7, 2019 Page 13 of 13 Sine-on-Random for Category U 8.8.2 Equipment tested to Category U. Curve G. Explosive Atmosphere 9.0 Equipment identified as Category X, no test performed. Waterproofness 10.0 Equipment identified as Category X, no test performed. Fluids Susceptibility 11.0 Equipment identified as Category X, no test performed. Sand and Dust 12.0 Equipment identified as Category X, no test performed. Fungus Resistance 13.0 Equipment identified as Category X, no test performed. Salt Fog 14.0 Equipment identified as Category X, no test performed. Magnetic Effect 15.0 Equipment tested to Category Y. Power Input 16.0 Normal Operating Conditions (dc) 16.6.1 Equipment tested to Category BXX. Voltage (average value dc) 16.6.1.1 Equipment tested to Category BXX. Abnormal Operating Conditions (dc) 16.6.2 Equipment tested to Category BXX. Voltage Spike 17.0 Equipment tested to Category B. Audio Frequency Conducted Susceptibility 18.0 Equipment tested to Category B. Induced Signal Susceptibility 19.0 Equipment identified as Category X, no test performed. Radio Frequency Susceptibility 20.0 Equipment identified as Category X, no test performed. Emission of Radio Frequency Energy 21.0 Equipment tested to Category B. Lightning Induced Transient Susceptibility 22.0 Equipment identified as Category X, no test performed. Lightning Direct Effects 23.0 Equipment identified as Category X, no test performed. Icing 24.0 Equipment identified as Category X, no test performed. Electrostatic Discharge 25.0 Equipment tested to Category A. Fire, Flammability 26.0 Equipment identified as Category X, no test performed. Table 7: DO-160G tests performed