ADE FL-N Series Operating Manual

Fleischwolf - Serie FL-N FL-200128-Rev007-UM-en IMPORTANT READ CAREFULLY BEFORE USE AND KEEP FOR FUTURE REFERENCE ADE Germany GmbH & Co. KG Hammer Steindamm 27 – 29 22089 Hamburg / GERMANY  +49 40 432 776-0 Fax +49 40 432 776-10 E-Mail: [email protected]

Safety information ........................................................................................................................... 2 General safety instructions .......................................................................................................... 2 Personal safety ........................................................................................................................... 2 Safety of the device .................................................................................................................... 3 Work area safety ......................................................................................................................... 3 Safety in maintenance ................................................................................................................ 4 Residual risks ............................................................................................................................. 4 Intended use ................................................................................................................................... 4 Exclusion of use: ......................................................................................................................... 4 Installing and setting up the meat mincer ........................................................................................ 5 Inspecting the contents of the box ............................................................................................... 5 Installing the meat mincer ........................................................................................................... 5 Start-Up ...................................................................................................................................... 5 Operating the meat mincer ............................................................................................................. 6 Power On and Off ....................................................................................................................... 6 Operating the meat mincer .......................................................................................................... 6 Dis- and Reassembling the cutting set ............................................................................................ 7 Disassembling the cutting set ..................................................................................................... 7 Reassembling the cutting set ...................................................................................................... 8 Changing the cutting set ............................................................................................................. 9 Cleaning, maintenance and servicing, disposal............................................................................... 9 Disassembling the meat mincer for cleaning ............................................................................... 9 Cleaning ..................................................................................................................................... 9 Troubleshooting ........................................................................................................................ 10 Storage and Transport Conditions ............................................................................................ 10 Warranty ................................................................................................................................... 10 Disposal .................................................................................................................................... 10 CE marking and declaration of conformity..................................................................................... 11 Technical Data .............................................................................................................................. 12 Exploded view .............................................................................................................................. 13 Spare parts list .............................................................................................................................. 15 Block diagram ............................................................................................................................... 16

damage resulting from non-compliance with this operating manual and its safety instructions! General safety instructions - Read this operation and maintenance manual carefully before operating the meat mincer. - Carefully read the labels with the safety information attached to the device and follow the instructions. - Only properly trained persons may use the meat mincer. - The user training must include all information regarding the hazards associated with the use of the device and the precautions to be observed. - The user must be properly informed about the protection and safety devices. Furthermore, the user must be trained to carry out regular inspections of these protection and safety devices. - The user must NEVER leave the meat mincer unattended during operation. - This meat mincer must be operated only by one user. - The device offers both optimal safety and utmost performance. - The manufacturer assumes NO liability for damage caused by unauthorised modifications to the device. - Do not use the meat mincer under the influence of alcohol, drugs or medicines. The optimal safety is in your hands, because the use of any electrical devices is dangerous! Dismantling the protective equipment is not allowed! In case of damage to the protective equipment, the machine must be immediately put out of operation and must be handed over to your customer service for renewal or replacement delivery. Personal safety - The user must read and understand this manual before operating the meat mincer. Your eyes are the best safety device: first look and then move and act! - Experience has shown that some items worn by the user can cause accidents: remove rings, watches, wristbands and bracelets before using the device; button or tie up sleeves securely around the wrist; remove the tie, which can hang down and get caught in the device; pin up or bind your hair with a cap, rubber bands, hairpins, etc. Follow all internationally accepted and recommended safety and accident prevention measures!

Thoughtfully inspect the device before operation and carry out regular inspections of the protection and safety devices. In the event of damage to protective equipment, the machine must be taken out of operation immediately and handed over to your customer service for renewal or replacement. - ALWAYS close the protective covers properly before turning on the device. - NEVER process large pieces of meat, i.e. those exceeding the device capacity. - DO NOT process pieces of meat with bones. - Do not press in the meat with your hands during processing. - The protective covers must be attached when the meat mincer is turned off. - ALWAYS unplug the power cord from the mains outlet before assembling or disassembling any device parts. - ALWAYS disconnect the device from the power supply before performing any maintenance work on it. - Use the meat mincer ONLY with properly fitted and fully functional protective covers. Do not use the device if these conditions are not met. - NEVER try to remove pieces of meat from the running meat mincer. - The power cord must be replaced immediately once it is damaged, even slightly. It must be free of cracks, damages, bulges, etc. - NEVER pull on the power cord to unplug it from the mains outlet. - If you hear any abnormal noises, immediately turn off the meat mincer. - Disassembly of the protective devices is not permitted! Safe operation is no longer guaranteed: - If the mains plug or the mains cable is visibly damaged. - If the mains plug is no longer working. - After prolonged storage in humid areas. - If the thread of the worm housing and/or the drive pins of the worm show damage. - If the keypad/on-off switch shows damage. - If perforated discs thinner than 5 mm are used. In these cases, contact your dealer or your service partner for your own safety. Work area safety - The work area where the meat mincer is used must be sufficiently lit and large enough to allow all operations to be carried out smoothly and without risk to the user. - The installation site must be FREE of any water, processing residues or other residual products. The work surface must be kept in perfect condition, with any possible slipping, catching or entanglement hazards being eliminated. The installation site must be kept free of any other loose materials. - ONLY the operator responsible for the meat processing must be present in the meat mincer work area.

- The meat mincer must be turned off before cleaning, maintenance, assembly or disassembly of the device parts: Unplug the power cord from the mains outlet! - The general cleaning of the meat mincer is an important safety factor. - Once any faults or damages to the device or protective covers have been discovered, they must be reported to the person responsible for the meat mincer and the device must be turned off. Residual risks A meat mincer presents a residual risk of injury despite sensible accident protection devices. Therefore, special caution is required in this type of work! - Never bend over the machine with loose clothing (such as ties) or loose long hair. - Never reach into the filling opening with your fingers or any unsuitable objects (such as forks, knives, etc.)! - Do not tamper with the electrical installation or the safety devices! Always have electrical defects repaired by a specialist. - Always disconnect the mains plug prior to an intervention! - Wear safety gloves during maintenance work if possible! - Only coded cutting sets may be used! Intended use Your ADE meat mincer is a quality product and is intended for use in canteens and large kitchens. It is a meat mincer used to process meat products, which must not be frozen and must be boneless. Other foodstuffs such as fruit, vegetables, bread, nuts etc. may not be processed. The machine may only be used in its original condition and with original parts. Exclusion of use: - The machine must never be used for processing frozen or bone-in meat products. - The machine must not be used to process any food other than meat products or any other goods and substances that are not food products. - The operating environment temperature must not be below +5°C. The machine may only be used in accordance with its intended use. All applications with the machine that are not mentioned in the chapter "Intended use" are considered as non-intended use in the same way as non-observance of the safety instructions. For any resulting damage to property and personal injury caused by misuse, the user of the device and not the manufacturer is liable. The use of other components or original components not supplied by the manufacturer will void the manufacturer's warranty.

Check the scope of delivery for completeness immediately after receipt of the machine. Carefully remove the machine and accessories from the packaging and remove all packaging materials. The scope of delivery includes: Inspecting the contents of the box  1 FL series meat mincer: incl. 1 worm housing incl. 1 worm  5-piece coded UNGER cutting set: 1 pre-cutter 2 cross blades 1 perforated disc, 3 mm hole diameter 1 perforated disc, 8 mm hole diameter  1 hand wheel  1 filling tray  1 collecting tray  1 darner  1 spacer ring  1 withdrawing hook  1 operating manual Installing the meat mincer The meat mincer is delivered in a stable packaging box that is strong enough for transport. Take the meat mincer out of the packaging. Due to its weight, this should be done by two adult persons. Place the machine on a working surface that provides sufficient strength and stability to ensure adequate safety, taking into account the machine's own weight. Depending on the size of the operator, the machine should not be too high to allow comfortable and effortless operation! The machine is most conveniently positioned when the switch points towards the operator and the outlet opens to the left. Start-Up First of all, it is absolutely necessary to place the filling tray (38) on the housing, since the meat mincer cannot be operated without it. Then, the seat of the hand wheel (33) must be checked. For safe operation of the cutting set, the hand wheel is first tightened slightly and then released by approx. 5°. Insert the plug into a suitable three-phase socket and the machine is then ready for use. 5°

Power On and Off Symbol Bezeichnung Funktion Arrow-Up- Button „Forward“ Press this button to start operation of the worm. The worm now starts to turn counter-clockwise. OFF-Button Press this button to stop the worm. Arrow-Down- Pushbutton „Reverse“ To Reverse the worm (in case of a jam in the worm section) press this pushbutton. The worm must turn counterclockwise when switched on (Arrow-Up-Button pressed)! In case a reverse run of the worm is occurred (due to the different layout of the local power grids) 2 of the 3 power phases in the plug must then be swapped by a specialist! Operating the meat mincer Feeding must always be carried out with the filling tray installed. The supplied darner must be used for pressing. In case of a jam in the worm section or if a foreign object enters the filling shaft, this situation can be corrected by pressing the Arrow-Down-Pushbutton (reverse). Never reach into the filling shaft with your hands or insert other objects such as sticks, cooking utensils, etc. into the filling shaft! There is a risk of injury! Never run the mincer without material being cut!

Disassembling the cutting set The filling tray can be removed upwards without tools. The hand wheel can be unscrewed by turning it to the left. A withdrawing hook is included for easier removal of the cutting set and worm. After removing the hand wheel, this can be pulled over the worm pin and locked by a 90° rotation. The worm and the cutting set can then be slowly pulled out from the worm cylinder. The spacer ring, perforated disc, cross-shaped blade and pre-cutter can then be removed.

out. After turning the locking lever (7) above the switch from bottom to top (clockwise), it can be removed forwards (without tilting sideways). Reassembling the cutting set Reassembly is done in reverse order. First insert the worm housing (28). The worm housing is fixed by turning the locking lever (7) from top to bottom. The worm (34) is inserted in such a way that the stub shaft protrudes from the machine to attach the knife and perforated disc. Pushing it all the way back, the worm shaft is rotated until it latches with its oval pin at the rear end into the uniform slot of the drive. The perforated disc (39) is now pushed onto the stub shaft with the 3 large oval openings (pre- cutter) and rotated so that the rectangular notch on the edge of the disc slides over the uniformly shaped ridge of the worm housing (this also applies to the subsequent discs). This is followed by the cross blade (40). Care has to be taken that the cutting edges point in the forward direction of rotation. Then, place the perforated disc (41) on the stub shaft. This is followed by the second cross knife (40). Make sure that it is in the correct position again (cutting edges point in the direction of rotation). Then the second perforated disc (42) is added. Then, place the spacer ring (6) in this way, that the nose of the spacer ring engages the notch of the perforated disc (42) provided for this purpose. The hand wheel (33) forms the end, which is first slightly tightened and then released by approx. 5°. (The latter is particularly important because the worm shaft must have some clearance in the longitudinal direction for proper functioning of the mincer). 7 28 7 34 39 40 6 42 33 41 40

Individual perforated discs enable versatile use, depending on the desired cutting effect. In any case, the enclosed coded spacer ring (6) must be used and attached as the last part in front of the hand wheel (33). Care has to be taken that the sequence of assembly of the cutting set takes place in accordance with the exploded view. Only coded perforated discs may be used, where the hole diameter must not exceed 8 mm! The perforated discs must not be ground thinner than 5 mm! Cleaning, maintenance and servicing, disposal In principle, the machine must be switched off before cleaning, maintenance and service and the power plug must be disconnected from the mains. Disassembling the meat mincer for cleaning The hand wheel can be unscrewed by turning it to the left. Thereafter, the distance ring and the first perforated disc is removed. By pulling on the worm shaft, the worm can now be removed completely with the cutting set. If only the cross blade is removed, special care is required. There is a risk of injury (cutting injury). Now remove the worm housing. After unlocking, the worm housing can be pulled out of the housing. Cleaning Before first use, thoroughly clean the machine with a damp cloth and lukewarm water. Depending on the load and frequency of use, the machine must be cleaned regularly – at least after each daily work sequence. All parts and cavities that come into contact with meat, where deposits can form, must be cleaned. Use a damp cloth (preferably a brush for some parts) and approx. 60° warm water for cleaning. For cleaning and disinfecting, choose only products or accessories that are food-grade and approved for this purpose. Follow the instructions for using these materials. It is strictly prohibited to clean the slicing machine with products that can damage the health of the operator or the customer. After removing the meat residues, all components must be cleaned with water and disinfectants. Rinse with warm water and rub the components up to drying. Make sure that the parts do not hit one another to avoid damage. For better and more effective disinfection, it is recommended to place the parts in a bath containing 3% NaCl hypotonic solution for about 30 minutes, then rinse with warm water and rub dry. After such treatment, rinse with clean drinking water. Before assembling, ensure that all residues from the drive mechanism, including the housing wall, have been wiped out and that all parts have been completely rubbed dry. All removable parts must also be cleaned in the dishwasher. However, regular cleaning of the knives in the dishwasher can cause them to dull faster and thus require more frequent sharpening.

cleaner! Water must never be sprayed directly into the drive! Removable parts must not be cleaned in a dishwasher as the surface treatment may be destroyed. Troubleshooting The table below shows the main problems that may occur during operation. FAULT CAUSES REMEDY The motor does not rotate and the worm shaft has stopped Check whether the machine is connected to the mains Connect it to the mains Check whether the connection of the three-phase plug + ground + neutral is correct. Ensure proper connection The worm shaft does not rotate Foreign object in the mincing section Remove the foreign object The running worm shaft makes noise The hand wheel is over- tightened Slightly loosen the hand wheel The worm shaft is not latched into the slot Insert the worm shaft correctly Disc and blade are worn out Sharpen or replace the disc and blade Oil under the meat mincer Possible leak in the oil seal of the motor Replace the oil seal of the motor Storage and Transport Conditions Keep all parts of the packaging in case you need to return the shipment to avoid possible damage during transportation. Warranty ADE will repair or replace this product if it has failed within 1 year from the date of purchase (proof of purchase is required) due to poor workmanship or defective material. All moving parts, such as cables, cross blades, perforated discs, etc., are excluded from this warranty. Warranty does not apply to normal appearance of usage or sign of wear or any damages caused by accidents or misuse. The warranty will not apply for devices that have been opened by unauthorised persons. This warranty agreement does not affect the customer's legal rights in any manner. The dealer from whom you purchased the machine is responsible for complaints. Disposal Waste electrical equipment do not belong in household waste. Please dispose of defective or old devices according to the legal and country-specific regulations!

Declaration of conformity by the manufacturer This product has been manufactured in accordance with the harmonised European standards. They conform to the regulations of the EC-directives listed below: − Machinery directive 2006/42/EC − EMC Directive 2014/30/EU regarding electromagnetic compatibility − Low voltage directive 2014/35/EU − RoHS Directive 2011/65/EC − 1935/2004/EC to food contact materials − 10/2011/EU to food contact materials (plastic) in the currently valid versions. The declaration will be void if a change that was not agreed with us has been made on the machine. Hamburg, January 2020 ADE Germany GmbH & Co. KG Hammer Steindamm 27 – 29 D-22089 Hamburg

82 mm 98 mm Capacity: 300 Kg 500 Kg Dimensions: 340 x 220 x 495 mm 380 x 220 x 495 mm Power: 1.2 kW 1.85 kW Net weight: approx. 40 kg approx. 53 kg Type of current: 400 V 400 V IP-Protection: IP45: Protection against solid particles ≥ 1mm Protection against water jets (not from the bottom side!) Operating Environmental Condition: Temperature: +5°C bis +40°C Humidity: 10 – 95% (non-condensating) - Housing, filling and collecting trays, worm and worm housing made of stainless steel - Powerful motor with forward and reverse - Easy removal of worm housing, worm and cutting set for easy cleaning - Includes darner, spacer ring and collecting tray - Coded 3-piece Unger cutting set with perforated disc, 7.8 mm hole diameter optionally with perforated disc, 3 mm hole diameter - Sound pressure level according to VDI directive 2058: 64/67 db (A) measured at a distance of 1 m and a height of 1.70 m Manufacturer: ADE Germany GmbH & Co. KG Hammer Steindamm 27 – 29 D 22089 Hamburg  +49 40 432 776-0 Fax +49 40 432 776-10 E-Mail: [email protected]

2 Basin 3 Worm screw puller 4 Gear 5 Worm housing mounting pin 6 Coded Unger spacer ring 7 Locking lever 8 Ventilation cover 9 O-Ring 117 10 Darner 11 Spacer washer 12 Rubber foot 13 Sensor 14 Magnet 15 Spacer 16 Drive shaft 17 Plastic washer 18 Oil seal 19 Ball bearing 51206 20 Locking ring 30 x 47 x 7 21 Plug 4 x 35 22 Base plate 23 Gear housing 24 Drive shaft 25 Motor 26 Circuit board 27 Switch 28 Unger worm housing 29 Cover plate housing 30 Housing 31 Mounting pins 32 Cable with plug 33 Hand wheel 34 Worm shaft with Unger pin 35 Locking shaft 36 Rear panel

38 Filling tray 39 Pre-cutter 40 Cross blade 41 Perforated disc, 8 mm hole diameter, coded 42 Perforated disc, 3 mm hole diameter, coded Spare parts list No.: Description Spare part number FL 98 N FL 82 N 33 Hand wheel H4306-0081 H4305-0241 7 Locking lever, incl.: H4300-0041 H4300-0041 11  Spacer washer 35  Locking shaft 34 Worm shaft with pin H4306-0191 H4305-0151 39 Pre-cutter H4306-0162 H4305-0091 40 Cross blade H4306-0152 H4305-008 41 Perforated disc 8 mm H4306-0132 H4305-028 42 Perforated disc 3 mm H4306-0102 H4305-027 6 Spacer ring H4306-0052 H4305-026 27 Switch for FL-82 / 98 H4300-038 H4300-038 26 Circuit board H4300-036 H4300-036 10 Darner H4306-020 H4306-020 38 Filling tray H4306-007 H4300-0031 18 Oil seal H4303-032 H4303-032 28 Worm housing H4306-0181 H4305-0141 12 Rubber foot H4300-0071 H4300-0071 25 Motor 400V H4315-001 H4314-001 16 Drive shaft H4303-029 H4303-029