Daewoo DWB-072C Manual 

Text of the manual

TABLE OF CONTENTS

1. PRECAUTION...............................................................................................................................................2 2. GENERAL SPECIFICATIONS.....................................................................................................................3 3. NAMES OF MAJOR COMPONENTS ........................................................................................................4 4. FUNCTION OF MAIN COMPONENTS.......................................................................................................5 5. GENERAL INFORMATIONS.......................................................................................................................6 6. CARE AND MAINTENANCE.......................................................................................................................7 7. TROUBLE SHOOTING GUIDE...............................................................................................................8~9 8. HOW TO DISASSEMBLE..........................................................................................................................10 9. WIRING DIAGRAM.....................................................................................................................................11 10. REFRIGERANT CYCLE ..........................................................................................................................12 11. EXPLODED DIAGRAM AND PARTS LIST.....................................................................................13~16

Please observe the following instructions.

1. Turn off unit. Make sure the unit is OFF and the AC cord is unplugged before repairing or servicing. 2. In case of checking the circuit unavoidably while the unit is connected with power source, be careful not to connect with the part of electric charge. You may cause electric shock. 3. Use of proper part if you need to replace the part, be sure to use genuine part of servicing model. Do not repair or replace the electric contact part. Consumer must not repair the unit, because it is dangerous. 4. Use of proper tool. You must use the proper tool to repair the unit, and use the measuring appliance adjusted accurately. 5. Damage of electric wire and power cord when servicing. Check electric wire and a surely replace a damage electric wire and a damage power cord. 6. Never use connecting the middle of wire, after cutting the middle of wire. It may cause a fire and trouble. 7. Checking the insulation resistance. After you complete the assembly of unit, surely check the insulation resistance. Confirm that the insulation resistance of the power line and the ground terminal is over 30MΩ by measuring insulation resistance. 8. Checking the ground. After checking the ground, servicing it completely. 9. Checking the installation. After checking the installation, servicing it completely. 10. Care children. When servicing, do not make the children approach the air-conditioner.

2. GENERAL SPECIFICATIONS

ITEM MODEL DWB-072C DWB-092C Function Cooling only Power source 220-240V, 50Hz Cooling Capacity Btu/h 7,200 8,600 Kcal/h 1,814 2,167 Energy Btu/Wh 9.86 9.89 Efficiency Ratio Kcal/Wh 2.48 2.49 Dehumidification Pts/h 2.43 2.66 g/h 1,105 1,210 Electrical Data Power Input (W) 730 870 Running Current (A) 3.1 3.6 Compressor Type ROTARY Model RBB070A011 RBB090A011 Capacitor 25µF/400VAC 30µF/400VAC Model YSLA-35-4N YSLA-35-4P Fan Motor Capacitor 2µF/400VAC 3µF/400VAC Indoor-Fan Blower-Fan Outdoor-Fan Propeller-Fan Refrigerant(R-22) Control Capillary Charge Amount(g) 15.2oz(430g) 18.4oz(520g) Dimensions Unit(W x H x D) 18.9(W)x14.6(H)x19.5(D) inch / 480(W)x369(H)x497(D) mm PACKING(W x H x D) 21.1(W)x17.6(H)x21.9(D) inch / 535(W)x446(H)x556(D) mm Weight Net Weight 62.7lbs(28.5kg) 64.9lbs(29.5kg) Gross Weight 66lbs(30kg) 68.2lbs(31kg)

3.NAMES OF MAJOR COMPONENTS

NO PART NAME 1 CABINET 2 BLADE VERTICAL 3 BLADE HORIZENTAL 4 KNOB BLADE 5 GRILLE FRONT NO PART NAME 6 KNOB SELECTOR 7 KNOB THERMOSTAT 8 AIR FILTER 9 CONTROL PANEL 1 2 8 4 3 6 9 7 5

4. FUNCTION OF MAIN COMPONENTS

1. ROTARY SWITCH (SELECTOR) Please refer to the part of selector in the chapter 9 (Wiring Diagram). The rotary switch (selector) controls the fan motor’s rotation speed, and has five positions. The function of the five position is as follow. GOFF: This position stops all operations of the air conditioner. GHIGH COOL: This position provides the maximum air flow for rapid cooling, dehumidifying and dust removing operations. (Use this position on sultry summer days.) GLOW COOL: This position provides the minimum air flow for quiet cooling, dehumidifying operations. (Use this position on suitable for night-time.) GHIGH FAN: This position provides the maximum air fiow alone fan operation without cooling operation. GLOW FAN: This position provides the minimum air flow air flow alone fan operation without cooling operation. 2. THERMOSTAT (TEMPERATURE CONTROL) GThe Thermostat automatically starts and stops operation in order to keep the room temperature at a proper level, and this results in efficient use of power and economical cooling. GTurn clockwise for a cooler room temperature. GTurn counter-clockwise for a warmer room temperature. 3. MOTOR The motor is used to rotate the indoor and outdoor fan so that the room air can be recirculated. 4. FAN GBLOEWR FAN: The Blower draws hot air from the room through the Evaporator and then discharges it back into the cool air. It circulates the room air. GPROPELLER FAN: The propeller draws outdoor air through louvering and cools Condenser, and then blows the hot air out. 5. CAPACITOR The Capacitor enlarges the difference of phase between main coil and sub coil so that the Compressor and Fan Motor starts well. 6. ACCUMULATOR The Accumulator blocks the unflow of liquid refrigerant and impurities into the Compressor. SELECTOR HIGH COOL HIGH FAN LOW COOL LOW FAN OFF THERMOSTAT

5. GENERAL INFORMATIONS

1. CHANGING AIR FLOW DIRECTION Air flow deflectors divert air from center flow to left or right. Adjust deflectors for desired air flow pattern. 2. AIR FLOW AROUND UNIT Check in door grill and outdoor louvers for air flow obstructions. Do not block air flow to and from unit. The outdoor coil should be checked and periodically cleaned for debris that may collect and block unit air flow. If air flow is obstructed or deflected back into unit, the compressor may cycle on and off rapidly, causing early compressor failure. 3. Electrical Grounding Instructions. This appliance is equipped with a three-prong(grounding) plug for protection against possible shock hazards. If a two- prong wall receptacle is encountered, the customer is required to contact a qualified electrician and have the two- prong wall receptacle replaced with a properly grounded three-prong wall receptacle in accordance with the National Electrical Code. 4. USE OF EXTENSION CORDS Because of potential safety hazards under certain conditions we strongly recommend against the use of an extension cord. However, if you still elect to use an extension cord, it is absolutely necessary that it is earthed and the marked rating of the extension cord should be 250V 10A or more. 5. DRAIN HOLE AND WATER DRIPPING OUTSIDE Locate drain hole at the rear of unit. Water in base pan is picked up by the fan blade and thrown onto the warm outdoor coil where it evaporates. The air conditioner must be installed level or tited or slightly to the outside for proper water disposal. On exceptionally hot and humid days the air conditioner may permit excess water to pass thru rear drain hole or overflow. This should be considered normal.

6. CARE AND MAINTENANCE

1. AIR FILTER Clean the air filter, which removes dust inside the room. It should be washed at least once every week during operation. 1. Remove the Air Filter from the front grill by pulling up. 2. Clean Air Filter with a vacuum cleaner or lukewarm, soapy water. 3. Shake it when clean to remove moisture completely. Replace it. 2. CLEANING THE AIR CONDITIONER 1. At least once a year, remove cabinet and thoroughly clean air conditioner. Have the unit inspected by an authorized servicer to ensure unit is functioning properly. 2. Wash air conditioner with lukewarm, soapy water as needed. Rinse and dry thoroughly. 3. If using concentrated liquid detergent, dilute in warm water first. 4. Front grill may be wiped off with a cloth dampened in a mild detergent solution. 5. Cabinet may be washed with mild soap or detergent and lukewarm water, then polished with liquid wax for appliances. 6. Condenser and Evaporator coils should be cleaned at the beginning of each cooling season. Use a soft brush or vacuum cleaner to clean them, making sure that the Condenser and Evaporator coils are not damaged. 7. Do not use abrasive cleaners. These items scratch, crack and discolor surfaces.

7. TROUBLE SHOOTING GUIDE

TROUBLE SITUATION ANALYSIS CAUSE REMEDY Fan motor and compressor do not run Switch is in “cool” position but the compressor does not run 1. Power failure 2. Power is supplied, but the equipment does not run 1. Not operating at all 2. Compressor 3. Frequent start and stop 1) Power plug 2) Circuit breaker 1) receptacle 2) Operation switch 3) Cord or lead wire to the switch 1) Compressor 2) Thermostat 3) Selector switch 4) O.L.P 5) Capacitor 1) Electricity 2) Room temperature and outside temperature 3) Compressor 4) O.L.P 5) Capacitor 1) Thermostat 2) Capacitor 3) O.L.P 1) Power failure 2) Circuit breaker is tripped 3) Power plug is not contacting • Disconnection • Mechanical failure of switch 1) Disconnection 2) Malfunction of contact • Disconnection or burned-out 1) Failure 2) Malfunction 3) Knob is not set to the proper setting • Failure of malfunction of proper setting 1) Disconnection 2) Malfunction of contact • Lack of capacity • Disconnection 1) The voltage exceeded allowed range 2) Capacity of wire is not sufficient • Extremely high • Burned-out • Malfunction • Lack of capacity • Malfunction • Lack of capacity • Malfunction • Consult your electric company • In case of a breaker, turn it on and off a few times • Replace the power plug • Repair or replace the receptacle • Replace the cord or lead wire • Replace the compressor or connection wire • Replace • Repair or replace • Turn knob for cooler setting • Repair or replace the swtting • Repair • Repair or replace • Replace • Repair • Consult your electric company • Check the capacity of wire • Ventilate well and remove the heat source • Replace • Replace • Replace • Replace • Replace • Replace

The compressor runs

but the motor doesn’t run Both fan motor and compressor are running but cooling is bad Vibration & Noise Water leakage into room Electric shock (Leakage of current) Not cooling at all Insufficient cooling 1) Fan 2) Fan motor 3) Capacitor 4) Fan motor circuit Refrigerant system 1) Refrigerant system 2) Filter 3) Heat exchanger of condenser 1) Installation place 2) Fan 3) Fixing screws 4) Electric components • Installation condition • Insulation of components • Blocked by others • Disconnection or burned-out electric cord • Failure malfunction of contact • Disconnection of malfunction of contact 1) Refrigerant system is choked 2) Compressor failure 3) Leakage of refrigerant gas 1) Refrigerant system is choked 2) Compressor failure 3) Leakage of refrigerant gas 4) Refrigerant charge is too high • Clogged up with dust 1) Fin is cogged up with dust 2) The ventilation is not good 3) The unit is exposed to the sunlight 4) Other heat source is added in the room • Installation of the unit is imperfectly done 1) Fan is contacted with obstacles 2) Fixing bolt • Have a screw loose • Electrical noise • The front is lower than rear side 1)Insulation defect of wiring and lead wire 2) Leakgae of current due to the dew or rust • Repair • Replace the fan motor • Replace • Check the circuit • Repair • Repair • Recharge refrigerant gas • Check and repair refrigerant system • Replace • Check a part of Leakage and repair • Repair and recharge • Clean the air fiter • Clean the unit • Shade the unit from the sunlight • Remove the added heat source • Install the unit perfectly • Remove obstacles • Tighten the bolt • Tighten the screw • Exchange the components • Make rear side of the unit lower than the front • Check the unit’s Leakage of current. • Replace the defective parts or components

8. HOW TO DISASSEMBLE

1 Before service of 1. Stop the unit, remove the power cord from the receptacles. any part. 2. Move the unit to the safe location for the suitable work. 2 Ass’y Fan Motor 1. Remove Front Grill - Fan Motor - Remove Filter Pre. - Propeller Fan - Remove screw(1 point) in Front Grill. - Blower Fan 2. Remove the unit from Cabinet - Remove screws (2 point) from the unit’s sides. - Pull the unit from Cabinet 3. Remove Scroll upper. 4. Remove Plate Scroll - Remove screws (3 point) from Plate Scroll’s sides. 5. Remove Ass’y Control Box - Remove screws (3 point). - Remove wires in the each components. 6. Remove wires in the Panel Housing. 7. Remove screws (7 point) from Ass’y Fan Motor’s sides. - Ass’y Fan Motor is assembly of Fan Motor, Propeller and Blower Fan, Orifice and Panel Housing. 8. Lift the Ass’y Fan Motor from the unit. 9. Remove hex-nut (2 point) from the shaft of Fan Motor. 10. Remove Propeller Fan from the shaft of Fan Motor. 11. Remove Blower Fan from the shaft of Fan Motor. 12. Remove Fan Motor from Panel Housing. - Remove screws (4 point). 3 Ass’y Control Box 1. Same as the procedure 1 to 5 in the Item 2. - Rotary Switch (selector) - Thermostat - Capacitor - Power Cord 4 O.L.P 1. Same as the procedure 1 to 2 in the Item 2. 2. Remove Terminal Cover from Compressor. - Remove hex-nut (1 point). Please refer to the chapter 11 (Exploded diagram and parts list).

9. WIRING DIAGRAM

COMP F.M R C O.L.P BR RD OR OR GY GN (Lo) (Hi) WH CAPACITOR BR YW BL Hi- FAN LO- FAN LO- COOL Hi- COOL OFF SELECTOR SWITCH BK AC115V/60Hz 2 1 4 8 7 THERMOSTAT F S C H

10. REFRIGERANT CYCLE

11. EXPLODED DIAGRAM AND PARTS LIST.

I DWB-072C/092C NO. CODE COMPONENTS Q’TY SPECIFICATION REMARK 1 3100300702 PAN BASE 1 PP+T30% or PP+CACL3(40%) 2 3106002400 COMP BOLT 3 M8XP1.25XL57 3 3106600401 SCROLL LOWER 1 EPS 4 3108508300 SEAL FRONT CENTER 1 F-US(40x20xT35) 5 3117149800 COMPRESSOR 1 RBB070A011,220V-50Hz 072C 3117104400 COMPRESSOR 1 RBB090A011,220V-50Hz 092C 6 3RC8104AE0 GROMMET 3 EPDM 45 7 7400208411 WASHER PLAIN 3 M8(ID8.4XOD22XT1.6) 8 7392801211 NUT LOCK 3 M8XP1.25(RIGHT SCREW) 9 3100029400 ASS'Y CONDENSOR 1 2RX1CX17S,P1.4 072C 3100049700 ASS'Y CONDENSOR 1 3RX2CX17S,P1.6 092C 10 7112401611 SCREW TAPPING 2 T1 TRS 4X16 MFZN 3104414410 PIPE COND IN 1 C1220T-OL. OD7.94XT0.7 072C(L1) 11 3114401100 PIPE COND IN 1 C1220T-OL. OD7.94XT0.7 073C 3100075100 PIPE COND IN 1 C1220T-OL. OD7.94XT0.7 092C 12 3100034M00 ASS'Y PIPE CAPILLARY 1 ø1.2xL600 072C 3100034331 ASS'Y PIPE CAPILLARY 1 ø1.0xL400x2 092C 3104432901 PIPE CAPILLARY 1 C1220T-O,IDø 1.2xL600 072C 13 3104414611 PIPE CAPILLARY(1) 1 C1220T-O,IDø 1.0xL400 092C 3104414621 PIPE CAPILLARY(2) 1 C1220T-O,IDø 1.0xL400 092C 14 3100029300 ASS'Y EVAPORATOR 1 2RX2CX12S,P1.2 072C 3100049600 ASS'Y EVAPORATOR 1 3RX2CX13S,P1.4 092C 15 3100034500 ASS'Y PIPE EVA OUT 1 DWC-070C 072C 3100050000 ASS'Y PIPE EVA OUT 1 DWC-091C 092C 3100034410 ASS'Y PIPE EVA IN 1 DWC-070C 072C 16 3104414630 PIPE EVA IN 1 1 092C 3104414640 PIPE EVA IN 2 1 092C 17 3100075001 ASS'Y PIPE SUCTION 1 072C 3100075030 ASS'Y PIPE SUCTION 1 092C 18 7112401611 SCREW TAPPING 2 T1 TRS 4X16 MFZN 19 3118005500 MOTER FAN 1 YSLA-35-4N, 220V-50Hz 072C 3118005900 MOTER FAN 1 YSLA-35-4P, 220V-50Hz 092C 20 3104201500 PANEL HOUSING 1 SGCC Z-27 21 3101402400 COVER ORIFICE 1 PP 22 7S432X4081 SCREW TAPTITE 4 TT3 TRS 4X8 SE MFZN 23 7122401211 SCREW TAPPING 3 T2S TRS 4X12 MFZN 24 3101801820 FAN BLOWER 1 ABS ø8 25 3106000600 WASHER PLAIN 1 M6(ID6.4XOD19.8XT1.6) 26 3106000500 NUT HEX(R) 1 M6(RIGHT SCREW) 27 3101801910 FAN PROPELLER 1 ABS+GF20%ø8 28 3106000600 WASHER PLAIN 1 M6(ID6.4XOD19.8XT1.6) 29 3106000400 NUT HEX(L) 1 M6(LEFT SCREW) 30 3100700600 BUSHING GUIDE 1 NBR(HS 60° ± 5°) 31 3103800400 LOCK TWIST STANDOFF 3 DASTL-3NA 32 3100700900 BUSHING HOUSING 1 NBR(HS 60° ± 5°) DWB - **** DWB - ****

SGCC T0.8X332X270P REGULLAR-SP

34 5S10503100 S/W ROTARY 1 DAESUNG SRB 315-4-7D,5-STEP 35 7001400611 SCREW MACHINE 4 M/C PAN 4X6 MFZN 36 5SM0101600 THERMOSTAT AS 1 PFA 602D-06B 37 3109505910 CAPACITOR 1 2/25µF,400VAC 072C 3109506310 CAPACITOR 1 3/30µF,400VAC 092C 38 3101201600 CLAMP CAPACITOR 1 SGCC T0.8X113XCOIL REGULLAR-SP 39 7S432X4081 SCREW TAPTITE 1 TT3 TRS SE 4X8 MFZN 40 3101396120 POWER CORD 1 SJT AWG #16X3 41 7S432X4081 SCREW TAPTITE 1 TT3 TRS SE 4X8 MFZN 42 7S432X4081 SCREW TAPTITE 1 TT3 TRS SE 4X8 MFZN 43 3103521000 LABEL CIRCUIT 1 P.E T0.05 44 3100701100 BUSHING COVER 0.4 DACB-008(L=300) 45 3102702100 HARNESS ROTARY S/W 1 AWG-16UL(BR) 46 3108502900 SEAL CONTROL BOX 1 F-US,258X264XT5(D/G) 47 3102702000 HARNESS COMP ASSY 1 AWG-16,UL(BR/RD/OR) 48 3RC7908GEO OVER LOAD PROTECT 1 072C 3RC7908HEO OVER LOAD PROTECT 1 092C 49 3RC2304AEO GASKET 1 SILICON 50 3RC1405AEO COVER TERMINAL 1 PC 51 3RC8009AEO NUT 1 HEXAGON FLANGE 52 3108502700 SEAL EVA TOP 1 F-US,350X40XT5 53 3104504800 PLATE SCROLL 1 PP+T30 54 3108503800 SEAL SCROLL 1 F-US,115X60XT5(D/G) 55 7122401211 SCREW TAPPING 3 T2S TRS 4X12 MFZN 56 3106601000 SCROLL UPPER 1 EPS 57 3108502800 SEAL COND TOP 1 F-US,400X30XT10 58 3100078800 CABINET ASSY 1 DWC-092C PAINT 59 3100605100 BRACKET CABINET 1 SGCC 60 3108508200 SEAL FRONT MID 1 F-US (62x20xT5) 61 3106502500 ASS’Y BLADE HORIZONTAL 2 HI-450 62 3108507600 SEAL CABINET TOP 1 F-US+F-PE(475X220XT10) 63 3108507700 SEAL CABINET SIDE 2 F-US(315X220XT8) 64 3108507800 SEAL CABINET BACK 1 F-US(360X30XT15) 65 3108503000 SEAL CABINET FLANGE 1 F-US(540X10XT5) 66 7112401211 SCREW TAPPING 2 T1 TRS M4X12 POLY/WAS MFNI 67 3102403300 GRILLE FRONT 1 HIPS 68 3108508100 SEAL FRONT SIDE 2 F-US(80X40XT30) 69 3108507900 SEAL FRONT UPPER 1 F-US(600X40XT15) 70 3108508000 SEAL FRONT LOW 1 F-US(420X45XT10) 71 3106502400 BLADE VERTICAL 2 PP 72 3101601700 DECO FRONT ROTARY 1 PC T0.4 73 7112400811 SCREW TAPPING 1 T1 TRS 4X8 MFZN 74 3100080000 ASS'Y KNOB 2 DWC-092C 75 3101902700 FILTER PRE 1 HIPS+MESH#32 76 3107000900 CLIP THERMO 1 ABS 77 3101601800 DECO FRONT THERMOSTAT 1 PC T0.4 78 3106502540 BLADE LINK 2 ABS DWB - ****

S/M NO.: DWB072C010

DAEWOO ELECTRONICS CO., LTD. 686, AHYEON-DONG MAPO-GU SEOUL, KOREA C.P.O. BOX 8003 SEOUL, KOREA TELEX: DWELEC K28177-8 CABLE: “DAEWOOELEC” FAX: 02) 590-6291 TEL: 02) 360-7114/590-6151~5 http://www.dwe. daewoo.co.kr PRINTED DATE: MAR.2005

Room Air Conditioner

Model: DWB-072C DWB-092C DAEWOO ELECTRONICS CO., LTD.

VISION CREATIVE, INC.

서울 종로구 통의동 6번지 이룸빌딩 4층 담 당 김종규님 TEL MODEL DWB- 072C/092C(S/M) BUYER DAEWOO 1차 05.3.8 6차 2차 05.3.9 7차 일 정 3차 05.3.10 8차 4차 9차 5차 10차 제 판 인쇄 규 격 MEMO 05.3.8- 전체신규_20page 연락처 VISION 담 당 전지현 TEL : 02)730- 0660 FAX : 02)730- 3788 - 매뉴얼의 첫장에 이 서식을 작성해주세요-

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