ABB ACS5000 Operation & User’s Manual
Text of the manual
© 2020 ABB. All rights reserved. The information in this manual
is subject to change without notice.
This document and parts thereof must not be reproduced or
copied, or disclosed to third parties, nor used for any
unauthorized purpose without written permission from
ABB Switzerland Ltd., System Drives.
The hardware and software described in this document is
provided under a license and may be used, copied, or
disclosed only in accordance with the terms of such license.
Document owner
ABB Switzerland Ltd.
System Drives
CH-5300 Turgi, Switzerland
Document name
ACS5000 water-cooled user manual
Document number
3BHS799208 E01 Rev E
Release date
17.06.2020
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new.abb.com/drives/medium-voltage-ac-drives
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About this manual
19
1.1
Equipment covered by this manual
19
1.2
Structure of the user documentation
19
1.3
Related documents
20
1.4
Terms and abbreviations
21
1.5
Trademarks
23
1.6
Target groups and required qualification
24
1.6.1
Handling
24
1.6.2
Mechanical installation
24
1.6.3
Electrical installation
24
1.6.4
Operation
24
1.6.5
Maintenance
25
1.7
User’s responsibilities
25
1.8
Intended use of equipment
25
1.9
Cyber security disclaimer
25
1.10
Quality certificates and applicable standards
27
1.11
Items covered by delivery
28
1.11.1
Identifying the delivery
28
1.12
Tools
28
2.
Important safety information
29
2.1
Safety standards
29
2.2
Safety messages
29
2.3
Product safety labels
30
2.4
General safety instructions
31
2.5
The 7 steps that save lives
32
Possible residual risks
34
2.7
Important note - main circuit breaker
35
2.7.1
Safety and protection requirements
36
2.7.3
Maintenance recommendation
36
3.
Power electronics and cabinet features
37
3.1
Main features of the drive
37
3.2
Frame sizes
40
3.3
Phase converter unit (PCU)
41
3.3.1
Primary phase converter unit (1700 mm and 2100 mm)
41
3.3.2
Secondary phase converter unit (1700 mm and 2100
mm)
46
3.4
Control unit (COU)
47
3.4.1
Main components
48
3.4.1.1
AMC circuit board
49
3.5
Transformer and motor cable terminals
54
3.5.1
Transformer cable terminals
54
3.5.2
Motor cable terminals
54
3.6
Water cooling unit (WCU)
56
3.7
EXU – Excitation unit (optional)
57
3.8
Door interlocking system
59
3.9
Grounding switches
60
3.9.1
Locking bars
61
3.10
Grounding studs
62
3.10.1
Grounding set
62
3.10.2
Output grounding studs in COU
63
3.10.3
Input grounding studs in a PCU
64
4.
Transportation, storage and disposal
65
4.1
Safety
65
Unpacking and inspection
65
4.4
Identifying drive units
66
4.4.1
Packing list
66
4.4.2
Packing label
67
4.5
Lifting and transportation
67
4.5.1
Using a crane to lift a transport unit or the drive
by the base frame
68
4.6
Storage
70
4.6.1
Storage conditions
70
4.6.2
Storage
70
4.7
Storage and handling of spare parts
71
4.7.1
Warranty information
71
4.8
Disposal of packaging materials and components
72
5.
Mechanical installation
73
5.1
Safety
73
5.2
Overview on installation work
73
5.3
General notes on installation
74
5.4
Dimensions and clearances
74
5.4.1
Rear and top access to the cabinet
74
5.4.2
Cabinet roof
74
5.4.3
Fire protection
74
5.4.4
Cable duct material
74
5.4.5
Installation material
74
5.4.6
Tools
74
5.5
Preparing the installation site
75
5.6
Aligning transport units
75
5.7
Joining transport units
77
