Camtec CPS-EX3000 Manual 

Tel. +49 (721) 46596 - 0 Fax +49 (721) 46596 - 77 www.camtec-gmbh.com - [email protected] (Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death) CPS-EX3000 3000W Power Supply scalable 19“ embedded 2U/3U or hardmount in all positions, PFC 0,99 Features: • 3D Heat Dissipation • Real time I/V programming • Real time I/V-monitoring • Reference voltage f. autonomous programming • CSB Current Share Bus • Inhibit for safe interlocking • Remote Shutdown • Sense mode • Power Good Relay DC-ok • Precise dynamics on load change • Series & parallel operation up to 100kW • EMC conducted class B, radiated class A • Efficiency 92-94% • PFC Powerfactor 0,99 • Variable controlled fans from Papst • Long lifetime under hard operation • Solid 2U and 3U subframes available Model Voltage programmable Current programmable CPS-EX3000.012 2 – 15Vdc 100 – 200A CPS-EX3000.024 24 – 30Vdc 62,5 – 125A CPS-EX3000.036 30 – 45Vdc 41,5 – 83A CPS-EX3000.048 45 – 58Vdc 31,2 – 62,4A CPS-EX3000.072 58 – 90Vdc 20,8 – 41,6A CPS-EX3000.110 90 – 150Vdc 13,6 – 27,2A CPS-EX3000.220 200 – 300Vdc 6,8 – 13,6A

Tel. +49 (721) 46596 - 0 Fax +49 (721) 46596 - 77 www.camtec-gmbh.com - [email protected] (Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death) Technical description - a unique mechanical concept The Camtec CPS-EX models are high-precision industrial power supplies „Made in Germany“. These power supplies are designed for scalable power systems. For more than 25 years the Camtec Power Supplies manufactures high-end switch mode power supplies in Germany. A field breakdown of below 0,004% over a 10-year period under review approves our ambitious quality concept. Each manufactured Camtec product passes several 100% random tests for each detailed function and a full-load Burn-In test. Although it is not required from the safety norms our production applies a routine safety test to each manufactured device, even if it is an extra low-voltage model. The components in the assembled device pass stress aging to achieve an even level and to prevent from delayed failures. Our internal product engineering guidelines provide a clear target: Camtec product reputation must say „mount and forget“. Quality is never a mere promise for our team. The CPS-EX power supplies provide low noise and ripple, a very quick programming, and a precise setting at high load changes. With an efficiency of 92-94% and a power factor of 0.99, the devices are highly energy efficient. Equipped with high-end capacitors of outstanding lifetime our power supplies guarantee a very long and reliable operation time. The circuit design of the CPS-EX Series allows cope playing with complex loads. The internal protection circuits protect the power supply and the connected system, even in exceptional situations. The CPS-EX series is protected from high transients by strong filters with high energy efficiency. All inputs and outputs and the interface are electrically isolated. The design specifications call for the highest standards of safety and interference suppression. The device was developed in accordance with the requirements of EN61010-1, EN61010-2-201, EN62368-1 and the EMC standards EN55032 conducted Class B, radiated Class A. The mechanical design of the CPS-EX3000 device series is unique. It is the first power supply line in the world market, which can be flexibly adapted to any installation situation. The forced air-cooling system with monitored and load-dependent variable fan control, allows a detached position in the system. By simple and cost-effective wall brackets the device can be integrated in any position in 90° increments. Unlike comparable power supplies Camtec comes here for the first time to let the system integrator completely free hand. The cooling concepts for supply and exhaust air can be designed to completely remove the heat dissipation from the cabinet. Complex and expensive air-conditionings for switch cabinets can be reduced to a minimum or even eliminate. Brackets for air channels are available as an option. In selecting the fan, as with all our power supplies, in our opinion we use with the German manufacturer EBM Papst the highest quality and most reliable devices in the world market. The installation of the power supply in a 19" subrack is guaranteed in the simplest way. Again, our engineers have decided to offer a completely open and flexible system. The optional front panels allow the power supplies the use in either a 2U or 3U subrack. In this way we can realized 9kW in 2U-rack and up to 15kW in a 3U-rack with the CPS-EX3000 models. With Zero-Stacking the series allows scalable high-power DC source in a comparable small 19-inch rack unit. For power applications with high dynamic range above 15kW we recommend contacting our support team. As accessories for the CPS-EX Camtec provides matched 19 "subframes. Our subracks deserve the name of a carrier, because they really are extremely stable made of stainless steel. The power supplies have nickel- plated steel pins to position the power supplies in the subframes. The so married together systems withstand the toughest conditions. All mechanical connections in the power supplies or on the racks are constructed with A2 or nickel-plated screws, so that they provide maximum protection against corrosion and conductivity.

Tel. +49 (721) 46596 - 0 Fax +49 (721) 46596 - 77 www.camtec-gmbh.com - [email protected] (Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death) Features Idling behavior The CPS-EX Series is permanently open-circuit proof. When an output voltage is preset it comes stable. If a load is switched suddenly, the unit stabilized within <1ms. An overshoot of the output voltage is irrelevant. Start behavior The power supply has a start delay of 1s to stabilize all measuring circuits for the interface messages accurately. The power supply starts with a ramp (soft start) of 100ms. The output voltage does not overshoot - regardless of whether a load is connected or not. Galvanic isolation and insulation The switching power supply is galvanically isolated between the input and the output. All major digital inputs and outputs of the interface are electrically isolated. V programming (Ureg) The output voltage of the CPS-EX power supply can be adjusted by a control signal. The setting is linear to the input signal. The power supply operates data stable even at all output voltages. C programming (Ireg) The output current of the CPS-EX power supply can be adjusted by a control signal. The setting is linear to the input signal. The power supply operates data stable even at all output currents. V Monitor (Umon) The power supply provides real-time monitoring of the output voltage. It is the exact and real value at the output terminals. If the sense line is used, the real value is measured directly at the load. The latency signal preset to the measured value is negligible since the control circuit is constructed completely analogously. C Monitor (Imon) The power supply provides real-time monitoring of the output current. It is the exact and real value at the output terminals. The latency signal preset to the measured value is negligible since the control circuit is constructed completely analogously. Constant Voltage or Constant Current Mode (CV/CC) The device can be operated as a DC voltage source or a constant current source. The operating mode is signaled on the interface. Auxiliary Voltage (AUX) The devices feature a 12V / 500mA auxiliary voltage to operate external peripheral. Potentiometer Internal Control (Uadj/Iadj) If the power supply shall only set with the built-in internal potentiometers, the use of the internal reference voltage is possible. The power supply requires no external signals and can operate completely autonomously. Potentiometer External Control (Uadj/Iadj) If the power supply shall only set with external potentiometers, the use of the internal reference voltage is possible. The power supply requires no external signals and can operate completely autonomously. Sense Mode The power supply has a sense mode to compensate for voltage drops of 2V per load line. Fuse Mode The unit can be operated in fuse mode. In the fuse mode, the unit is turned off and locked when it was more than 5 seconds in constant current mode to protect a connected defect load. The lock can be controlled remotely or repeal by disconnection from the mains again. Continuous Mode The unit can be operated in continuous mode. In the continuous mode, the power supply provides constant current mode in a continuous flow and no ticker-operation. Master-Slave Mode (Ureg-OUT/Ireg-OUT) The master-slave mode can be defined in the parallel operation. One device can be set as the master, the other involved network units act as a slave and the setting signals follow current / voltage, which are commanded by the Master. This ensures that all devices are operated synchronously. Current Share Bus (CS) In parallel operation, the involved network components communicate with each other and share the total power evenly to each other. Remote Shutdown (SD) All CPS-EX devices have a remote shutdown (open collector or switching contacts). Inhibit Mode (Interlock) The inhibit circuit reliably prevents unintentional starting of the power supply. The control loop is internally locked. Since this blocking is done progressively it is active even when the control signal, is missing due to a cable break or temporarily suspend. A premature restart of the power supply is prevented. The inhibit input can be connected to a relay or switch. If the contact is interrupted, the power supply is switched off. If the contact is closed again, the power supply restarts. DC and AC Fail By DC-fail the power supply reports that the power output is disabled. By AC-fail the power supply reports an AC undervoltage. Both signals have separate outputs. Each of them can be selected between NO and NC. Over Voltage Protection (OVP) On the interface is a message signal. Until the abolition of the fault the device switches off. Over Current Protection (OCP) On the interface is a message signal. Until the abolition of the fault the device switches off. Temperature Control (TEMP) The operating temperature of the power supply can be monitored via a signal applied to the interface output. Temperature Alarm (TA) If the device is in the critical range, a warning signal is applied to the interface. Over Temperature Thermal Shutdown (OT) The device has a thermal monitoring: shutdown with automatic restart. The OT signal is applied to the interface. Fan Failure Monitoring (FF) If it comes to a fan failure or blocking, a signal is applied to the interface. The speed signal of the fan is monitored. Thus, even a creeping fault is detected at an early stage and there is a warning long sold separately in front of a fan failure. 3D Heat Dissipation) Our aligned and controlled heat dissipation design opens possibilities that are formerly being reserved to custom design power supplies: Steplessly hard mount of the CPS-EX2000/3000 power supply modules in a 3D-room. In practice that means that one can mount the modules into every angle imaginable. Our 3D heat dissipation (3D-HD) ensures optimal cooling in each mounting position you may consider. Design-to-Service: Most recorded failures in the field concern the signal interface of a power supply. Camtec offers new concept of design-to-service that allows the customer easily to exchange the interface himself in the field. The analogue and digital interfaces apply plug & play self calibrating and can be used independent from the model CPS-i/EX/EP 2000 & 3000 Thus, system down cost is being reduced and only a small amount of spare parts need to be stocked by the customer.

Tel. +49 (721) 46596 - 0 Fax +49 (721) 46596 - 77 www.camtec-gmbh.com - [email protected] (Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death) Technical Data Table AC Input Range 184-264Vac AC Input Frequency 47-63Hz DC Input Range 250-375Vdc AC Input Rated 230Vac <15,0A DC Input Rated 250Vdc <14,0A 375Vdc <9,3A DC Voltage Rated 12Vdc 24Vdc 36Vdc 48Vdc 72Vdc 110Vdc 220Vdc DC Voltage Programmable 2 - 15Vdc 24 - 30Vdc 30 - 45Vdc 45 - 58Vdc 58 - 90Vdc 90 - 150Vdc 200 - 300Vdc DC Current Programmable 100 - 200A 62,5 - 125A 41,5 - 83A 31,2 - 62,4A 20,8 - 41,6A 13,6 - 27,2A 6,8 - 13,6A Over Voltage Protection 17,5Vdc 35Vdc 52,5Vdc 68Vdc 105Vdc 175Vdc 350Vdc Over Current Protection 220A 138A 91A 69A 46A 30A 15A Ripple Noise 230Vac 20MHz 35mVpp 35mVpp 35mVpp 75mVpp 100mVpp 200mVpp 400mVpp Auxiliary Voltage 12Vdc/0,5A accuracy ±0,5V R&N 30mVpp, not influenced from SB, SD, INH operations Power Rated 3000W, 2400W 2-15Vdc, 184-264Vac Cooling Continuously controlled and monitored fans from EBM Papst (Germany) Efficiency typ. 92-94% 230Vac at full load Power Factor Control (PFC) 0,99 / 230Vac full load Short Circuit Resistance yes Open Circuit Protected yes Base Load (OCP) Non required (open circuit protected) Load Regulation < ± 0,05% 0-100% Load Regulation Time <1ms on load switch 10-100% Rise Time and Latency 0V – Voutmax, 15ms over all Accuracy Ureg: ≤ ± 0,5%, Ireg: ≤ ± 1%, Umon: ≤ ± 0,5%, Imon: ≤ ± 1%, Uref: ≤ ±1% Temperature Control yes, thermal shutdown & autorecovery (+70°C, outside measuring point distance 10mm) Hold Up Time >20ms 230Vac mains buffering at full load Inrush Current <14,6Aeff <20,7Apeak 230Vac active electronic inrush protection (no simple NTC) Startup Delay typ. 1s Softstart typ. 100ms Ambient Temperature - 20°C…+60°C operating, derating 2,5%/°C >50°C Storage Temperature - 40°C…+85°C Ambient Conditions Humidity 95% non-condensing @ 25°C, climate class 3K3, pollution degree 2 ROHS 2011/65/EU, (EU) 2015/863 conform REACH EG No. 1907/2006 conform EMI EN55032, conducted .012/.024/.036/.048 class B / .072/.110/.220 class A, all models radiated class A EMS/EMI EN61000-6-2,3,4 Safety EN61010-1, EN61010-2-201, EN62368-1, EN60950-1, EN60204-1 Protection Class I PE connection required Leackage Current Typical 1,9mA, <2,8mA, 230Vac 50Hz Isolation Input to Output 3000Vac Isolation Input to Case 2500Vac Isolation Output to Case 500Vdc , ≥48Vdc= 2800Vdc MTBF (IEC61709) 419000h (Meantime Between Failures: statistic time between failures after repairs) MTTF (IEC61709) 146105h (Meantime To Failure: statistic time to ever fails) Dimensions (HxWxD) 84x126,4x444mm | 3,3x5x17,5 Inch (without frontplate, note cable outlet in planning) Weight 4,4kg / 9,7lbs Input Power Connections Neutrik NAC3FCA (locked by bajonett) included Output Power Connections Brass-Powerbars with metric M8 thread, a touch protection is included Programming Time Vout [ms] Model 12Vdc 24Vdc 36Vdc 48Vdc 72Vdc 110Vdc 220Vdc Slew Rate 90-10%, 10/100% Load, [ms] typ. 15/1,5 46/4,6 20/2,0 31/3,1 23/2,3 31/3,1 26/2,6 Output Capacity, [mF] typ. 19,4 19,4 3,74 3,4 1,07 0,52 0,11

Tel. +49 (721) 46596 - 0 Fax +49 (721) 46596 - 77 www.camtec-gmbh.com - [email protected] (Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death) Manual und Technical Details Analog Interface CON1 (Connector Model Weidmueller 1277320000 = included) Pin Name Type Function Signal Remarks 1 AC OK-1 Output Closers, Signal AC OK Relay Potential-free 2 DC OK-1 Output Closers, Signal DC OK Relay Potential-free 3 AC OK-2 Output Center, Signal AC OK Relay Potential-free 4 DC OK-2 Output Center, Signal DC OK Relay Potential-free 5 AC OK-3 Output Break, Signal AC OK Relay Potential-free 6 DC OK-3 Output Break, Signal DC OK Relay Potential-free 7 SB Input Control Signal Standby Switch / Open Collector 8 SD Input Control Signal Shutdown Switch / Open Collector 9 DGND - Digital Ground - 10 +12V AUX Output Auxiliary Voltage 12Vdc/0,5A ±0,5V 30mVpp ≤1000uF, O-Ring Diode 11 DGND - Digital Ground - 12 INH Input Control Signal Inhibit (Interlock) Switch Analog Interface CON2 (Connector Model Weidmueller 1277330000 = included) Pin Name Type Function Signal Remarks 1 DGND - Digital Ground - 2 TEMP Output Temperature Control Voltage 10mV/°C 3 DGND - Digital Ground - 4 NC NC Not Connected No Function 5 DCF Output Signal DC Failure Open Collector 6 ACF Output Signal AC Failure Open Collector 7 FF Output Signal Fan Failure Open Collector 8 INH Output Signal Inhibit Active Open Collector 9 OT Output Signal Over Temperature Open Collector 10 TA Output Signal Temperature Alarm Open Collector Early warning 11 OCP Output Signal Over Current Protection Open Collector 12 CC Output Signal Constant Current Mode Open Collector 13 OVP Output Signal Over Voltage Open Collector 14 CV Output Signal Constant Voltage Mode Open Collector Analog Interface CON3 (Connector Model Weidmueller 1277340000 = included) Pin Name Type Function Signal Remarks 1 AGND - Analog Ground - 2 Imon Output Current Monitor 0-5Vdc / 5mA 3 NC NC Not Connected No Function 4 Umon Output Voltage Monitor 0-5Vdc / 5mA 5 CS I/O Current Share Bus (CSB) Parallel Operation Bidirectional 6 Ireg-OUT Output Current Programming Slave 0-5V / 5mA 7 AGND - Analog Ground - 8 Ureg-OUT Output Voltage Programming Slave 0-5V / 5mA 9 AGND - Analog Ground - 10* Iadj Output Potentiometer Connection Current With external poti 11 Uref Output Reference Voltage 5,2Vdc / 5mA 12* Uadj Output Potentiometer Connection Voltage With external poti 13 CS I/O Current Share Bus (CSB) Parallel Operation Bidirectional 14 Ireg-IN Input Current Programming 0-5V 15 AGND - Analog Ground - 16 Ureg-IN Input Voltage Programming 0-5V Analoge Interface CON4 (Connector Model Weidmueller 1277290000 = included) Pin Name Type Function Signal Remarks 1 Sense - Input Sense Connection - 2V / load line 2 Sense - Input Sense Connection - 3, 4 NC - Must not be connected 5, 6 NC - 7 Sense + Input Sense Connection - 2V / load line 8 Sense + Input Sense Connection - PIN10/12* when no external control signal shall be used the device can be set with internal potentiometers. Please connect Pin10 with Pin14 and Pin12 with Pin16 to operate this mode.

Tel. +49 (721) 46596 - 0 Fax +49 (721) 46596 - 77 www.camtec-gmbh.com - [email protected] (Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death) Schematic of the internal circuits CON1 - 4 NC NC

Tel. +49 (721) 46596 - 0 Fax +49 (721) 46596 - 77 www.camtec-gmbh.com - [email protected] (Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death) CON1 Push In 0,14- 1,5mm² AWG26-16 CON2 CON3 CON4 DC +/- M8 200A/60°C 250Vac 20A Neutrik PowerCon® 3x2,5 mm² Neutrik NAC3FCA Copy of the original instruction: http://www.neutrik.com/de/powercon/powercon-20-a/nac3fca - Interface pluggable Push-Pull-Connectors from Weidmueller (included) - Input Power Connector Neutrik NAC3FCA (included) - Output Power Connection M8 Powerbars - Lock-Pins snap into the 2U/3U 19“-subrack WARNING OUTPUT CONNECTION INSTRUCTION: Mount the cable lugs directly on the output terminals followed by a washer, a split washer and a screw. Failure to follow the order can result in excessive heat! Recommended torque: 8-10Nm. Use only screws, washers and split washers supplied with this unit.

Tel. +49 (721) 46596 - 0 Fax +49 (721) 46596 - 77 www.camtec-gmbh.com - [email protected] (Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death) LED Operating Signal CV/OVP CV Constant Voltage Mode LED lights Green OVP Overvoltage maloperation or interference voltage LED lights Red CC/OCP CC Constant Current Mode LED lights Yellow OCP Over Current Protection LED flashes Red, also see >>Fuse Mode<< TA/OT TA Temperature Alarm LED lights Yellow, warning temperature shutdown pending OT Over Temperature Shutdown LED lights Red INH/FF INH Inhibit (Interlock) Shutdown LED lights Yellow FF Fan Failure LED lights Red SD/SB SD Shutdown LED lights Yellow SB Standby LED lights Red Configuration of the Current Shjare Bus (CS) and Over Current Protection Mode S11 S12 CS active 0 CS non-active 1 Fuse Mode 0 Continuous Mode 1 Warning! CS (Current Share Mode) only applies when a current distribution must take place while parallel operation mode. In single or parallel operation without the need of CS, always switch CS with S11 to OFF=1. Factory set: CS non-active (S11=1), Continuous Mode (S12=1) Note that for DIGI3201 interface equipped unit settings will be made with the browser in the software. Programming/Monitoring V/C Analog Interface (Ureg-IN/Ireg-IN) (Umon/Imon) The standard programming of the CPS-EX Series is an analog interface. The output voltage is linearly proportional to the adjusted analog control signal. The monitor signal is analog linear to the output voltage. The monitor signal for current and voltage is the real value that is measured directly at the output of the power supply. If a sense line is connected to compensate for the voltage drop across the load lines, the monitor signal is exactly the value that is measured at the connection point of the sense line. The description of the power supply in the sense operation is carried out in a separate section. The analog inputs and outputs are non-floating. The mass is connected to the DC negative output. The burden of the control voltages is 1MΩ. The latency to full compensation of V/C on the interface from 0- 100% is 15ms for all CPS-EX models. Programming V/C via Potentiometer (Uadj/Iadj) – Stand Alone Operation The power supply is equipped with 2 potentiometers Uadj and Iadj for setting voltage and current. Connect each Uadj and Iadj of CON3 to the inputs Ureg-IN and Ireg-IN. If one of the two potentiometers is not used, the other value can still be programmed via the interface. In such case, only the control signal 0-5V can be used. Fuse Mode The Fuse Mode can be used mode to prevent a major damage to a defective load. Fuse Mode can be activated via the associated switch S12 DIP switch. If the device is in the Fuse Mode (DIP switch S12=0), the device switches off when the constant current operation is taking longer than typ. 5s. The red OCP LED flashes with a period of 0,4s. The PSU is locked. The interlock can be canceled by the power supply is either switched off by the mains input, SB, or SD contact for a moment. Continuous Mode If you select Continiuous Mode at DIP switch S12 (DIP switch S12=1), the device provides continuous power. It also applicable in the Constant Current Mode. Factory setup = Continuous Mode

Tel. +49 (721) 46596 - 0 Fax +49 (721) 46596 - 77 www.camtec-gmbh.com - [email protected] (Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death) Over Load Behaviour The CPS-EX changes from the standard operation mode into the high current mode when high and quick overload occurs. Thus, it provokes a restart after a 30ms break and delivers continuous current to the output. This special behaviour is a protection for the power supply and for the connected load. Compensation of Load Line Drop Voltage (Sense ++/--), standard operation mode The CPS-EX power supply has a Sense Mode to compensate for the voltage drop over long load lines. The compensation amounts to a maximum of 2V per load line. Under certain circumstances, it can be expected to apply more complicated external interference suppression. If sense is not used, CON4 Sense +/+ and Sense -/- shall necessarily be connected by short bridges to the power outputs (factory setup). Sense operation: Remove the bridges between Sense +/+, Sense -/- and the power outputs. Connect the sense lines directly to the load. It is irrelevant which of the local connections Sense +/+ and Sense -/- are applied. Pay attention to the polarity of plus and minus of the load to prevent damage to the power supply. To avoid interference, twist the sense lines. To reduce inductive effects, we recommend that the load lines position is close to each other. To supply a pulsating load, the use of an electrolytic capacitor and a cermic capacitor has proved. The internal Over Voltage Protection (OVP) of the power supply controls the DC power directly to the DC output terminals. In case of an error the OVP acts automatically (see OVP values corresponding table). Operating in the sense mode requires that the maximum output voltage will not be exceeded. Maximum 2V per load lead can be compensated. The voltage drop in the load lines decreases the maximum output voltage rating. Example of a 30V unit: if the total voltage drop in the load leads is 2V you must subtract this value from the maximum programmable output voltage 30V – 2V = 28V maximum available voltage at the load. The sense terminals are directly connected to the power outputs. Lokal Sensing Remote Sensing (factory setup) (twisted sense lines) WARNING! PROTECT TO MIX UP SENSE CONNECTIONS. THIS COULD CAUSE SERIOUS DAMAGE TO THE DEVICE. Compensation of Load Line Drop Voltage (Sense ++/--) battery charger operation mode Remote Sensing as a battery charger If the CPS-EX power supply unit is used as a battery charger, it is recommended to refrain from sensing. It can lead to severe damage to the power supply, if the polarity of the sense line is confused (field experience: such error often occurs when system service is required, e.g., when the batteries are changed). If it is necessary to use sensing, proceed as described in the figure below. Proven approaches are 250mA for the fuses and 3...5A load capacity of diodes.

Tel. +49 (721) 46596 - 0 Fax +49 (721) 46596 - 77 www.camtec-gmbh.com - [email protected] (Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death) Master-Slave Mode (Ureg-OUT/Ireg-OUT) The CPS-EX power supplies offer the possibility of Master-Slave operation. To increase the output current, up to 5 units of the same type and output voltage can be connected in parallel. One device takes over the function of the master, the other devices assume the slave function. The Current Share Bus (CS) marries the involved power supplies together. The CS bus allows a symmetrical current distribution in parallel operation of several identical CPS-EX units. Define a power supply as the master. Set S11=0 for all the involved units. The signals of the interface are looped together. Connect Ureg-OUT and Ireg-OUT of the master to Ureg-IN and Ireg-IN from to slave. Connect the corresponding Ureg-OUT/Ireg-OUT from the slave to the next slave, etc. All the monitoring signals of each power supply are still available. Current Distribution in Parallel Mode (CS), CSB Current Share Bus In parallel operation, a uniform current distribution between the participating power supplies is important. To prevent one of the power supplies going early into the current limitation and display error message. An uneven load and thus premature aging of the participating devices is prevented. Connect CON3 contact 5 (CS) to contact 13 of the slave. Are other devices involved in the parallel operation, you may grind the CS bus through from unit to unit. The current division between the devices will be performed automatically. The accuracy of the current distribution is ±5% at Iout ≥ 0,5 x Iout max. Derate the total output current by 5% to prevent unit overload condition (signaling). External Shutdown (SD) The power supply is set to the Shutdown mode, when the control input is either shorted via a relay contact, a switch contact or an NPN transistor with open collector (voltage drop <1V, current typ. 1,5mA). Alternatively, a voltage of 10 to 30V (typ. 12V/1.5mA, 24V/5.5mA) can be applied. If the shutdown repeals the power supply starts with a delay of 35ms. Using the soft start, the current and the voltage rises within 100ms continuously to the default set values. Between control input SD power output are a reinforced Isolation of max. 400Vdc and a basic insulation of max. 600Vdc working voltage. Standby (SB) The power supply is switched to standby mode when the control input is shorted optionally via a relay contact, a switch contact or an NPN transistor with open collector (voltage drop <1V, current typ. 1.5mA). Alternatively, a voltage of 10 to 30V (typ. 12V/1.5mA, 24V/5.5mA) can be applied. If the standby repeals, the power supply starts with a delay of 500ms. Using the soft start, the current and the voltage rises within 100ms continuously to the default set values. Between control input SBpower output are a reinforced Isolation of max. 400Vdc and a basic isolation of max. 600Vdc working voltage.

Tel. +49 (721) 46596 - 0 Fax +49 (721) 46596 - 77 www.camtec-gmbh.com - [email protected] (Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death) Inhibit / Interlock (INH) The power supply is equipped with a control input Inhibit (INH) to interlock a DC-shutdown of the power supply. For the nominal operation of the power supply the connections of the control input "INH" must always be short-circuited. The power output is switched off as soon as the connection between the contacts of the control input INH is interrupted. If Inhibit is repealed, the power supply starts with a delay of 35ms. Using the soft start, the current and the voltage rises within 100ms continuously to the default set values. Between the INH contacts applies a current of typical 2mA. ! Warning against damage in case of incorrect connection assignment Never apply any external voltage to the control input INH. Never connect a resistor to the INH interface. The INH can only be connected to a floating contact (e.g., mechanical switch or relay). Between control input INH, power input and power output is a reinforced Isolation of max. 400Vdc and a basic isolation of max. 600Vdc working voltage. Signal Inhibit (INH) Interlock INH is high as soon as the connection between the contacts of the control input INH is interrupted. Output Open Collector IMAX=10mA, VLOW≤0,6V, VMAX=30V. Auxiliary Voltage +12V (AUX) The power supply offers an auxiliary voltage 12V/500mA. The accuracy is ±500mV. Ripple & Noise 30mVpp. The auxiliary voltage is not affected by the control signals Standby (SB), Shutdown (SD) and Inhibit (INH) and remains always active. Between auxiliary voltage and the power output is a reinforced Isolation of max. 400Vdc and a basic isolation of max. 600Vdc working voltage. DC-OK Relay (DC Power Good) The signal DC OK has potential-free relay contacts (changeover). The contacts of CON1 Pin2 and CON1 Pin4 are closed (relay coil is energized) when the power output is active. The contacts CON1 Pin2 and CON1 Pin4 are open when the power output is inhibited by SB, SD, INH, ACF, OT, FF, OVP or a defective PFC. Contact load (resistive load): 30Vdc/1A, 60Vdc/0.3A, 30Vac/0.5A. Between the intermediate relay contact and the power output is a reinforced Isolation of max. 400Vdc and a basic isolation of max. 600Vdc working voltage. DC Fail Signal (DCF) DCF is high when the power output is disabled by SB, SD, INH, ACF, OT, FF or OVP. Output Open Collector IMAX=10mA, VLOW≤0,6V, VMAX=30V. AC-OK Relay (AC Power Good) The Power Good relay reports whether the input voltage is too low or missing. The notification signal AC OK is generated with potential-free relay contacts (changeover). The contacts of CON1 Pin1 and CON1 Pin3 are closed (relay coil is energized) when the input voltage is higher than typ. 175Vac or 210Vdc (switch-on). The contacts of CON1 Pin5 and CON1 Pin3 are closed (relay coil is not energized) when the input voltage is lower than typical 165Vac or 145Vdc (turn-off). Contact load (resistive load): 30Vdc/1A, 60Vdc/0.3A, 30Vac/0.5A. Between the relay contacts and the output power is a reinforced isolation of max. 400Vdc and a basic isolation of max. 600Vdc working voltage.

Tel. +49 (721) 46596 - 0 Fax +49 (721) 46596 - 77 www.camtec-gmbh.com - [email protected] (Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death) AC Fail Signal (ACF) The alarm signal ACF is high when the input voltage is lower than typ. 165Vac or 145Vdc. The alarm signal ACF is low when the input voltage is higher than typ. 175Vac or 210Vdc. Output Open Collector IMAX=10mA, VLOW≤0,6V, VMAX=30V. Over Voltage Protection Signal (OVP) If an over-voltage occurs to the output (for example, defective components, external feed voltage), it is followed by the shutdown of the power output. A periodic restart attempts (ticker operation period 1s) and a message is triggered: The alarm signal OVP is high. Output Open Collector IMAX=10mA, VLOW≤0,6V, VMAX=30V. Constant Voltage Mode (CV) The signal CV is high when the power supply operates as a constant voltage source. Output Open Collector IMAX=10mA, VLOW≤0,6V, VMAX=30V. When OVP, INH, SB, SD, FF, OCP, OT or a defective PFC occur the mes- sage signal CV is low because the power output is switched off. The change between the CV and the CC mode is automatic. Please pay attention to the DIP switch setting of the Fuse Mode to avoid provoking malfunction. Constant Current Mode (CC) The signal CC is high when the power supply operates as a constant current source. Output Open Collector IMAX=10mA, VLOW≤0,6V, VMAX=30V. When OVP, INH, SB, SD, FF, OCP, OT or defective PFC occur the mes- sage signal CC is low because the power output is switched off. The change between the CV and the CC mode is automatic. Please pay attention to the DIP switch setting of the Fuse Mode to avoid provoking malfunction. CC-Mode & Over Current Protection in the Fuse Mode (OCP) The alarm signal OCP is high, when the constant current operation appears for more than typical 5s (Fuse Mode DIP switch S12=0). Output Open Collector IMAX=10mA, VLOW≤0,6V, VMAX=30V. By switching the unit off and on from SB, SD, or the mains, the power supply returns into operation. The power output is switched off. The PFC and the fans are not switched off. In the SB or SD mode the message signal OCP is low. In the INH mode the status of the power supply does not change. Temperature Control Signal (TEMP) The power supply has a temperature monitor. Here, the temperature of the power supply is continuously measured. The signal TEMP provides a voltage UTEMP corresponding to the internal temperature of the power supply TINT: TINT=UTEMP/(10mV/°C), UTEMP in mV. Measuring range: +2...+150°C. Output impedance 2kOhm. Between the signal TEMP and the power output is a reinforced Isolation of max. 400Vdc and a basic isolation of max. 600Vdc working voltage. Temperature Warning (TA) The power supply has a Temperature Warning. The signal provides the user the option to save important data before the power supply shut down from OT, or to put his system in the emergency mode. The alarm signal TA is high when the internal temperature of the power supply is approximately 5°C below the overtemperature protection threshold. Output Open Collector IMAX=10mA, VLOW≤0,6V, VMAX=30V. Over Temperature Shutdown (OT) The alarm signal OT is high when the temperature of the power supply is higher than the over-temperature protection threshold. Output Open Collector IMAX=10mA, VLOW≤0,6V, VMAX=30V.

Tel. +49 (721) 46596 - 0 Fax +49 (721) 46596 - 77 www.camtec-gmbh.com - [email protected] (Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death) Fan Fail Signal (FF) The power supply fans are continuously monitored. FF occurs when one or both fans have an error (lower speed due to bearing contamination, blockage, or failures). A failure message is sent: The status signal FF applies high. Output Open Collector IMAX=10mA, VLOW≤0,6V, VMAX=30V. C/V Chart and Operating Point The output voltage set Vout is always linear proportional to the control signal Ureg. The desired control signal is selected via the DIP switcher: 0-5V, 0-10V, 0-20mA oder 4-20mA. Model Value UA1 (V) Value IA1 (A) Value UA2 (V) Value IA2 (A) Pmax (IA1/IA2) CPS-EX3000.012 15Vdc 160A 12Vdc 200A 2400/2400W CPS-EX3000.024 30Vdc 100A 24Vdc 125A 3000/3000W CPS-EX3000.036 45Vdc 66,7A 36Vdc 83A 3002/2988W CPS-EX3000.048 58Vdc 51,7A 48Vdc 62,4A 2999/2995W CPS-EX3000.072 90Vdc 33,3A 72Vdc 41,6A 2997/2995W CPS-EX3000.110 150Vdc 20,0A 110Vdc 27,2A 3000/2992W CPS-EX3000.220 300Vdc 10,0A 220Vdc 13,6A 3000/2992W Inrush Current Limiter (electronic) The power supply unit has an electronic current limiter (230Vac=14,6Arms/20,7Apeak). It is a precisely working circuit instead of a usual simple NTC solution. The accuracy is ±10%, regardless of the operating temperature and the duty cycles (interval ≥10s). We recommend the smallest circuit breaker a characteristic B with 25A. Temperature Monitoring & Derating The maximum ambient temperature during operation is + 60°C. If the overtemperature protection is activated, the power supply but not the fan is switched off. The measuring point is 50mm outside the power supply at the front side (fan/blower input). The power supply unit starts automatically when it has cooled down.

Tel. +49 (721) 46596 - 0 Fax +49 (721) 46596 - 77 www.camtec-gmbh.com - [email protected] (Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death) Open Collector Circuit Interface Between all open collector outputs and the power output is a reinforced isolation of max. 400Vdc and a basic isolation of max. 600Vdc working voltage. (Note: this applies to all signals from CON1 and CON2, regardless of whether they are designed as open collector, or not) Series Operation Two or more units of the same model and output voltage can be operated up to a total voltage of 600Vdc in series (not applicable to EN62368-1). Due to the dielectric strength of the internal components used, only the models with an output voltage of 48Vdc and later are approved for series operation. Other power supplies are not approved for series operation above 60Vdc. If the units are remotely controlled via the analog interface it is compulsory to use a potential-free control voltage! Parallel Operation & N+1 Decoupling To increase the overall power of the power supply, up to 5 units of the same model with the same output voltage may be operated in parallel. We recommend using a busbar for the DC power connector. Make sure that the cable lengths and cable cross-sections of all power supplies to the busbar or to the star point are identical. Allow proper connection for low contact resistance. If you want to use the sensing function, connect it also to the star point or busbar. To avoid measurement errors, select the line length from the neutral point or from the busbar to the load as short as possible and use the maximum possible conductor cross-section. The CPS-EX models have no internal O-ring diode, to operate the devices N+1 redundant.

Tel. +49 (721) 46596 - 0 Fax +49 (721) 46596 - 77 www.camtec-gmbh.com - [email protected] (Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death)

Tel. +49 (721) 46596 - 0 Fax +49 (721) 46596 - 77 www.camtec-gmbh.com - [email protected] (Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death) Electrical Safety (Factory-Test / Field-Test Owner) ¹) ≥48Vdc= 2800Vdc Type and factory test are the manufacturer. While repeating damage can happen to the power supply unit. For the field test (owner) follow the below instruction: a) Use suitable test equipment, raising the voltage slowly b) Short circuit L1 and N, and all the DC output terminals. c) Use only test voltages of 50/60Hz. The outputs are unearthed and therefore they have no resistance to GND/PE. d) If the residual voltage is ≥60Vdc, observe the safety standards. Use only specially insulated screwdriver to trim the Ua/Ia. ANALOGUE INTERFACE T A B C1) D E Type Test 60s 2500Vac 3000Vac 500Vdc 3000Vac 500Vdc Factory Test 5s 2000Vac 2000Vac 500Vdc 1000Vdc 500Vdc Field Test 2s 2000Vac 2000Vac 500Vdc 1000Vdc 500Vdc Cut-off current setting >25mA >25mA >1mA >1mA >1mA

Tel. +49 (721) 46596 - 0 Fax +49 (721) 46596 - 77 www.camtec-gmbh.com - [email protected] (Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death) Mechanics Aluminium-housing IP20. Cooling is achieved via front-to-rear fans. To ensure adequate heat dissipation, 50mm to the front and 150mm blockade-free distance from the device back wall must be guaranteed. The harnesses are to be designed and installed to that the air outlet of the unit is not being blocked. In a rack mounting of multiple subracks, the rear distance of the cable- management increases, depending on the type of the air duct. An optional cable- accession assistance for the racks will be available soon.

Tel. +49 (721) 46596 - 0 Fax +49 (721) 46596 - 77 www.camtec-gmbh.com - [email protected] (Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death) 19“ Subrack 2U & 3U 2U Subrack for 1-3 CPS-EX3000 with up to 9kW continuous power 3U Subrack for 1-5 CPS-EX3000 with up to 15kW continuous power

Tel. +49 (721) 46596 - 0 Fax +49 (721) 46596 - 77 www.camtec-gmbh.com - [email protected] (Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death) Wall Mount Option & 3D Heat Dissipation (3D-HD) Our aligned and controlled heat dissipation design opens possibilities that are formerly being reserved to custom design power supplies: Steplessly hard mount of the CPS-EX2000/3000 power supply modules in a 3D- room. In practice that means that one can mount the modules into every angle imaginable. Our 3D Heat Dissipation (3D-HD) ensures optimal cooling in each mounting position you may consider. All you may consider is to make sure, that at least a distance of 5cm (2 Inch) to the front cooling slots and 15cm (6 Inch) to the rear cooling openings are guaranteed to prevent from blocking the airflow. The cabling must also not block the heat dissipation. When the CPS-EX2000/3000 is hard mounted the optional front plates cannot be used. The standard control LEDs allow visualization from any mounting position (see below drawing).

Tel. +49 (721) 46596 - 0 Fax +49 (721) 46596 - 77 www.camtec-gmbh.com - [email protected] (Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death) Available Options Test Certificate and Calibration Optionally we offer with the delivery of a CPS power supply a Manufacturer's Inspection Certificate of electrical setpoint / actual values. The power supply then is "calibrated". Such Manufacturers Calibration Certificate for each power supply can uniquely be assigned via the device serial number. A manufacturer calibration of a CPS can frequently be done via controlled recirculation on a regular basis. Please request the help of your local CPS dealer or contact us directly: [email protected] Ordering Codes Product Code Information Article Number CPS-EX3000.012(R2) 12Vdc model incl. analogue interface 3041111001CA CPS-EX3000.024(R2) 24Vdc model incl. analogue interface 3041111002CA CPS-EX3000.036(R2) 36Vdc model incl. analogue interface 3041111003CA CPS-EX3000.048(R2) 48Vdc model incl. analogue interface 3041111004CA CPS-EX3000.072(R2) 72Vdc model incl. analogue interface 3041111005CA CPS-EX3000.110(R2) 110Vdc model incl. analogue interface 3041111006CA CPS-EX3000.220(R2) 220Vdc model incl. analogue interface 3041111007CA Certifcate Calibration Separate works certificate for manufacturer calibration of the power supply 4031107001CA 19“ Frontplate 2U Including mounting material 2201006001CA 19“ Frontplate 3U Including mounting material 2201007001CA 19“ Blindplate 2U Including mounting material 2201009001CA 19“ Blindplate 3U Including mounting material 2201010001CA 19“ Subrack 2U 3 Modules mountable only in conjunction with front panel 2U orderable 2201004001CA 19“ Subrack 3U 5 Modules mountable only in conjunction with front panel 3U orderable 2201005001CA 19“ Rack-Rail 2x Support Rails for rack mount, mounting kit included 2201008001CA Hard Mount Holder strait 2x Holder for strait wall mount, mounting kit included 2201011001CA Hard Mount Holder flat 2x Holder for flat wall mount, mounting kit included 2201012001CA

Tel. +49 (721) 46596 - 0 Fax +49 (721) 46596 - 77 www.camtec-gmbh.com - [email protected] (Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death) Safety regulations: Please read these instructions completely before using the equipment. Keep these instructions on to hand. The device may only be operated by trained specialist staff. Installation: 1) The device is designed for devices and systems that meet the standard requirements for hazardous voltages, power, and fire prevention. 2.) Installation and service only by trained specialists. The AC power must be switched off. The work is to be labelled; accidental reconnection of the system must be prevented. 3.) Opening the device, its modification, loosening bolts, or operation outside the specified herein specification or in an unsuitable environment, has the immediate loss of warranty to follow. We disclaim any responsibility for any resulting damage to persons or things. 4.) Note: The device must not be operated without an upstream circuit breaker (CB). We recommend the use of B-Type 25A. It is prohibited to use the unit without PE. It may be necessary upstream device has a power switch. Warning: Non-compliance these warnings can result in fire and serious injury or death. 1. Never operate device without PE connection. 2. Before connecting the device to the AC network, make wires free of voltage and ensure that it cannot accidentally switch on. 3. Allow neat and professional cabling. 4. Never open nor try to repair the unit. Inside are dangerous voltages that can cause electrical shock hazard. 5. Avoid metal pieces or other conductive material to fall into the item 6. Do not operate the device in damp or wet conditions 7. Do not operate the unit under EX-conditions All parameters after 15 minutes of continuous operation at full load / 25°C / 230Vac 50/60Hz, unless otherwise indicated.