RAM CRYSTAL Installation Manual

INSTALLATION MANUAL CRYSTAL ELEVATOR INSTALLATION MANUAL Copyright 1996 Revision B – June 2013 ...

TOC-1 Rev 1A – Oct. 2003 • SECTION 1 - SITE PREPARATION AND SET UP. • SECTION 2 - GUIDE RAILS AND CROSS BRACES. • SECTION 3 - MOTORS AND RUNNING GEAR. • SECTION 4 - CARRIAGE. • SECTION 5 - SAFETIES. • SECTION 6 - DOORS. • SECTION 7 – DOORS LOCK OPERATOR CAMS. • SECTION 8 – OVER SPEED ...

Page 1-1 Rev 1A – Oct. 2003 1.1 a. Make sure the area where you are working is clean. Sweep out the pit if necessary, and clean the area where your parts are going to be placed. b. Check installation drawing for shaft dimensions and guide rail locations. c. Measure the shaftway along its full length at 24” interva ...

Page 2-1 Rev 1A – Oct. 2003 2.1 Determine which wall will support the guide rails and locate the center of the wall. Place a mark on the floor at 14 ¾” on either side if the centerline. This will be the position that you start setting up your guide rails. Figure 1. Marking the guiderail location. MATERIAL LIST P ...

Page 2-2 Rev 1A – Oct. 2003 2.2 Assemble lower guide rails, guide rail base frame, lower cross brace, lower counter weight guides, and 2 wall mounting brackets (FIG. 2). Leave all bolts loose. NOTE: Do not use washers for the bolt heads on the outside of the guide rails. Figure 2. Lower guide rail assembly, lookin ...

Page 2-3 Rev 1A – Oct. 2003 2.3 Stand lower guide rail assembly against supporting wall. Measure from each guide rail to the nearest wall, the distance should be equal. If you are unable to keep the guide rails an equal distance from both walls for the entire travel distance then pick a wall (the one with the doors ...

Page 2-4 Rev 1A – Oct. 2003 2.4 a.) Slide the next (upper or mid) guide rail sections in place. Insert all of the outside bolts. Remove the uppermost inner guide rail bolt (do not remove all the inner guide rail bolts or the connector tube will fall inside the guide rail). b.) Put the 6 hole cross brace in place at ...

Page 2-5 Rev 1A – Oct. 2003 2.5 Install the remaining guide rails, cross brace, upper counter weight guides, and wall mounting brackets (FIG. 5). Leave all bolts loose. NOTE: Do not use washers for the bolt heads on the outside of the guide rails. Figure 5. Installation of the upper guide rails, cross brace, upper ...

Page 2-6 Rev 1A – Oct. 2003 2.6 Install counter weight guide connecting angle (FIG. 6). Leave all bolts loose. 2.7 Install battery base frame (FIG. 7). Figure 6. Installation detail of the counter weight guide connecting angle. Looking from in front of the guide rails, with part of the guide rail and cross brace cu ...

Page 2-7 Rev 1A – Oct. 2003 2.8 Tighten all bolts on the guide rails, cross braces, and counter weight guide angles starting from the bottom to top in the following sequence: a) Tighten the base frame first followed by the lower cross brace (FIG. 8) Ensure cross brace is flush with back of rail. (do not tighten the ...