Husky HyPET Original Instructions Manual

ii v 2.6 — April 2012 Issue: v 2.6 — April 2012 This product manual is intended to provide information for safe operation and/or maintenance. Husky reserves the right to make changes to products in an effort to continually improve the product features and/or performance. These changes may result in different and/or additional safety measures that are communicated to customers through bulletins as changes occur. This docu ...

General Information Equipment Identification Telephone Support Numbers For on-site service, contact your nearest Husky Regional Service and Sales office. For non-emergency questions and issues you may also e-mail Husky at [email protected]. Figure 1 Nameplate Location (Typical) 1. Machine Nameplate 2. Model Number 3. Serial Number 4. Warranty Start Date 5. Certification Symbols MACH ...

HyPET Injection Molding Machine iv Ordering Additional Manuals Ordering Additional Manuals Additional copies of this manual and other documentation can be purchased through your nearest Husky Regional Service and Sales office. ...

Table of Contents Table of Contents General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iii Equipment Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iii Telephone Support Numbers . . . . . . . . . . . . . . . . . . . . . . . . . ...

HyPET Injection Molding Machine vi 2.7.2 Safety Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 2.8 Material Safety Data Sheet (MSDS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 2.9 Materials, Parts and Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 2 ...

Table of Contents 4.7.2 Generating On-Demand Reports. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 4.7.3 Enabling Scheduled Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 4.7.4 Viewing Reports. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 4.7.5 Printing ...

HyPET Injection Molding Machine viii 5.13 Preparing the Process Material Feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 5.13.1 Opening the Process Material Feed Manual Shutoff (If Equipped) . . . . . . . . . . 84 5.13.2 Opening the Process Material Feed Auto-Shutoff (If Equipped). . . . . . . . . . . . . 84 5.13.3 Opening the Magnet Drawer (If Equipped) . . . . . . . . . . . . . . . . . . ...

Table of Contents 7.1.1 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118 7.1.2 Preventive Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118 7.1.3 Corrective Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120 7.2 D ...

Introduction Purpose of the Equipment 1 Chapter 1 Introduction This chapter describes the machine, training opportunities, and the available equipment manuals. 1.1 Purpose of the Equipment Husky equipment and systems are designed for injection molding applications only, using approved materials and operating within design guidelines. Contact your nearest Husky Regional Service and Sales office if you plan to use a Husky ...

HyPET Injection Molding Machine 2 Auxiliary Equipment 1.4 Auxiliary Equipment Husky is only responsible for the interaction of Husky equipment and systems with auxiliary equipment when Husky is the system integrator. If auxiliary equipment is removed, proper safeguards must be installed. For information about integrating non-Husky auxiliary equipment, contact your nearest Husky Regional Service and Sales office. 1.5 Documentation Each ...

3 Operator Manual v 2.6 — April 2012 Introduction 1.5.2 Drawings and Schematics Each Husky machine is provided with a set of drawings and schematics specific to the machine. These are used for troubleshooting the machine and ordering spare parts. NOTE: Each drawing and schematic is specific to the machine it is provided with. 1.5.3 Safety Alert Conventions Safety alerts highlight hazardous conditions that may arise during installa ...

HyPET Injection Molding Machine 4 Training 1.6 Training All designated operators and maintenance personnel must be fully trained before using or servicing Husky injection molding systems. If training is required, visit www.husky.ca or contact your nearest Husky Regional Service and Sales office to learn more about Husky’s training solutions. 1.7 Machine Layout Throughout this manual and other documentation provided with the machine, ...

Introduction Figure 1-1 Machine Orientation (Typical) 1. Clamp End 2. Non-Operator Side 3. Injection End 4. Operator Side 5. Clamp Unit and Product Handling Area 6. Injection Unit 7. Operator Work Area 7 6 5 ...

Safety Summary Qualified Personnel 7 Chapter 2 Safety Summary This chapter describes the general requirements and conditions for safe operation of the machine. 2.1 Qualified Personnel Only fully trained and qualified personnel should be permitted to operate equipment. Qualified personnel must have demonstrated skills and knowledge related to injection molding equipment, as well as training to recognize potential hazards ...

HyPET Injection Molding Machine 8 Safety Hazards • Do not operate the machine if scheduled preventive maintenance has not been performed. • Do not use a magnetic platen without approval from Husky and the magnetic platen supplier/manufacturer. 2.3 Safety Hazards Some common safety hazards associated with injection molding equipment are: • Mechanical (pinching, shearing, crushing) • High Pressure Leak • Burn • Explosion • ...

9 Operator Manual v 2.6 — April 2012 Safety Summary 2.3.2 High Pressure Leak Hazards • Hydraulic System Flexible hose connections and piping in hydraulic systems must be properly tightened to prevent the release of fluids or gases under pressure. Hoses must be inspected periodically for signs of sweating and/or blistering. Steel tubes should be tested using dye penetrant. • Skin Puncture Injuries High pressure hydraulic spr ...

HyPET Injection Molding Machine 10 Noise Hazards 2.3.6 Noise Hazards When the machine is at idle, the average noise level in the operator’s work area is 85 dB(A), as measured according to DIN 45 635-T1-Class 2. The peak noise level will vary depending on processing conditions. 2.3.7 Gas, Vapor and Dust Emissions Certain processed materials release harmful gas, vapors or dust. Install an exhaust system according to local codes. 2.3.8 ...