MATO DIGIMET E30 Preset Operating Instructions Manual

Electronic preset meter MATO GmbH & Co. KG / Benzstr. 16-24 / 63165 Mühlheim a. Main / Tel:+49(0)6108-906-0 / Fax:+49(0)6108-906-120 Erstellt: 01/2014 Änderung: 05/17 Tnr. 72709

2. Warning ................................................................................................................. 1 2.1 Explosion and Fire hazards ...................................................................................... 1 2.2 Meter hazards .......................................................................................................... 1 3. Meter buttons ........................................................................................................ 2 4. LCD display ........................................................................................................... 2 5. Meter installation .................................................................................................. 3 5.1 Relieve system pressure .......................................................................................... 3 5.2 Grounding ................................................................................................................ 3 5.3 Flushing procedure .................................................................................................. 3 5.4 Apply meter to hose ................................................................................................. 4 5.5 Apply nozzle to meter ............................................................................................... 4 6. Meter operation ..................................................................................................... 5 6.1 Manual mode ........................................................................................................... 5 6.2 Auto batch mode ...................................................................................................... 5 6.3 Count up / count down modes .................................................................................. 6 7. Operating mode functions ................................................................................... 7 7.1 Re-settable / accumulated totals .............................................................................. 7 7.2 Emergency override ................................................................................................. 7 7.3 History ...................................................................................................................... 7 7.4 Flow rate .................................................................................................................. 8 7.5 Error codes .............................................................................................................. 8 8. Service ................................................................................................................... 8 8.1 Low battery .............................................................................................................. 8 8.2 Changing the batteries ............................................................................................. 8 9. Change factory settings ....................................................................................... 9 9.1 Programming ........................................................................................................... 9 9.2 Change unit for measure .......................................................................................... 9 9.3 Change scale factor ............................................................................................... 10 9.4 Save changes ........................................................................................................ 10 9.5 Verify changes ....................................................................................................... 10 10. Calculate scale factor ....................................................................................... 10 10.1 Absolute scale factor ............................................................................................ 11 11. Troubleshooting ............................................................................................... 16 12. Warranty ............................................................................................................ 17 13. Manufacturer´s declaration .............................................................................. 18

manual, follow any listed safety precautions and instructions and keep this manual with the equipment for future reference. The information in this manual has been carefully checked and is believed to be entirely reliable and consistent with the product described. However, no responsibility is assumed for inaccuracies, nor does MATO GmbH & Co KG assume any liability arising out of the application and use of the equipment described. Should the equipment be used in a manner not specified by MATO GmbH & Co KG, the protection provided by the equipment may be impaired and the warranty voided. 2. Warning 2.1 Explosion and Fire hazards Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result in an explosion or fire and cause serious injury. • Be sure the fluid system is properly grounded. See your pump instruction manual for details. • If there is static sparking or if you feel an electric shock while using the meter, stop dispensing immediately. Identify and correct the problem before continuing. • Provide fresh air ventilation. This will avoid the buildup of fumes from the fluid being dispensed. • Do not smoke while dispensing flammable fluids. • Keep the dispensing area free of debris including solvents, rags and spilled gasoline. 2.2 Meter hazards Equipment misuse can cause the meter to rupture or malfunction and cause serious injury. • This equipment is for professional use only. • Read all instructions, tags and labels before operating the equipment. • Use the equipment only for its intended purpose. • Do NOT modify or alter the equipment. • Do NOT leave equipment unattended while dispensing. • Check equipment daily. Repair or replace worn or damaged parts immediately. • Do NOT exceed the maximum working pressure level of the lowest rated system component. • Use only extensions and nozzles that are designed for use with this equipment. • Use only fluids and solvents that are compatible with the equipment. Read all fluid and solvent manufacturer’s warnings. • Tighten all fluid connections before operating this equipment. • Do NOT stop or deflect leaks with hands, body, gloves or rags. • Do NOT dispense towards any person or any part of the body. • Do NOT place hands or fingers over the end of or into the dispense valve. • Comply with all local, state, and federal fire, electrical and safety regulations • Use of this product in a manner other than specified in this manual may result in impaired operation or damage to equipment. This meter is designed specifically to dispense petroleum products. Do not use for windshield wiper fluid, brake fluid, or water based solutions.

Used to enter the batch quantity to be dispensed. Total Used to display the accumulated total of fluid dispensed as well as the re-settable total during auto batch and manual mode. Auto Used to enter and exit the manual or auto batch mode. Reset - Used in the manual mode to clear the dispensed quantity. - Used in auto batch mode to clear the dispensed quantity and reset the meter for the next batch. - Used to reset the resettable total dispensed while pressing the TOTAL button. Shut-off or stop Used to stop the flow through an emergency override. 4. LCD display 1. Displays resettable total, accumulated total and scale factor 2. Displays unit of measure 3. Arrows notify when in count up or count down 4. Preset batch quantity 5. History icon 6. AUTO is an indicator of being in EPM mode 7. Low battery icon

5.1 Relieve system pressure 1. Turn off the power supply to the pump or close the shutoff valve. 2. Dispense any fluid in the system into a waste container by opening the meter(s). 3. Open all bleed-type master air valves and fluid meter(s) in the system. 4. Leave the meter(s) open until ready to pressurize the system. Pressurized equipment This equipment stays pressurized until the pressure is manually relieved. To reduce the risk of injury from fluid spray from the meter follow the pressure relief procedures when you: • Are instructed to relieve pressure • Stop dispensing • Check, clean or service any system equipment • Clean or install nozzles 5.2 Grounding 1. Grounding reduces the risk of static sparking. Ground all system components according to local, state, and federal codes. Consult the pump user's manual and other system components to ground the following: 2. Pump: follow manufacturer's recommendations 3. Air and Fluid Hoses: use only grounded hoses 4. Air Compressor: follow manufacturers recommendations 5. Fluid Supply Container: follow the local code Explosion and fire Movement of fluids through the dispensing system creates static electricity. Static electricity can cause volatile fumes resulting in an explosion and fire. The dispensing system must be grounded. 5.3 Flushing procedure NOTE: If the system has multiple dispense positions, begin at the position farthest from the pump and move towards the pump. 1. Close fluid dispense valves at every position. 2. Once the main fluid outlet valve at the pump is closed and the air pressure to the pump motor is properly adjusted, the air valve is opened. 3. Slowly open the main fluid valve. 4. Place the hose end in a waste container. Make sure hose is secure so no fluid leaks during flushing. 5. Slowly open the dispense valve and allow enough fluid to pass through it to ensure that the system is clean. 6. Close the valve and repeat for all dispense positions. If this installation is new or if the fluid in the lines is contaminated, flush the system before installing the meter(s).

Close the drain valve before starting this procedure. 1. Attach swivel to meter. Apply thread sealant to the male end of the hose. Recommended sealant is Loctite® 243. 2. Insert the metal end of the hose into the swivel. Tighten completely with an open ended, adjustable, wrench. NOTE: The threaded end of the meter always has female threads. The metal end of the hose must have male threads. Apply thread sealant, Loctite® 243 or equivalent, to the male end. The inlet and outlet swivel connections are either 1/2" NPT or 1/2" BSPP, depending on meter model. Attach the hose 5.5 Apply nozzle to meter 1. On the opposite end, apply sealant to the end of the nozzle. Recommended sealant is Loctite® 243. 2. Thread the nozzle onto the meter. Screw it in tightly with an open ended, adjustable, wrench. 3. Open all dispense position shut-off valves. Start the pump to pressurize the system. 4. Before use, to ensure accuracy, purge all air from the fluid lines and dispense valve(s). Attach the nozzle

page 5/20 6. Meter operation NOTE: The keypad Auto button is used to toggle between Manual Mode and Auto Batch Mode. 6.1 Manual mode In the manual mode the meter operates as a free flow- dispensing handle. 1. Pull the trigger to begin the flow. 2. The display shows the amount dispensed. 3. When the desired amount has been dispensed, release the trigger to stop the flow. 4. Press button once to reset the counter display to zero. 6.2 Auto batch mode To enter the auto batch programming mode, press the button until a digit and colon appear. This screen appears. The meter is now ready to select the desired batch number. • The ‘0’ is flashing in front of the colon. This is the batch number icon. • Batch ‘0’ is for manual mode. (See manual mode, above) • Batches ‘1’, ‘2’, ’3’, ’4’ and ’5’ are for auto batching amounts up to 99 units. • Different batch amounts can be stored in each option. • Batch ‘6’ is for batches between 1 and 999 units. 1. Press the button to cycle through the batch number icons to select the desired batch or manual mode. 2. When the desired batch number icon appears on screen, change the batch size by pressing the and buttons. • Press the 10 button to increase a batch by 10 units. • Press the 1 button to increase a batch by 1 unit. • Press the 0.1 button to increase a batch by 0.1 of a unit. NOTE: When programming option 3: • press the 10 button to increase a batch amount in increments of 100 units • press the 1 button to increase a batch amount in increments of 10 units • press the 0.1 button to increase a batch amount in increments of 1 unit NOTE: See Count Up/Down Mode Specifications on page 6. Manual mode Auto batch program mode Auto batch program mode, option 1 Auto batch program mode, option 3

page 6/20 3. After the batch size is selected, press the button to lock in the batch and dispense fluid. 4. Pull the trigger to begin the flow. • The solenoid valve, in the meter, automatically locks the dispensing valve in the full open position. The meter always locks in the maximum open position. 5. Release the trigger, allowing it to fall back. 6. The flow automatically shuts off after the batch quantity has dispensed. 7. After the batch quantity has been dispensed the meter is a free flow-dispensing handle until the reset button is depressed. NOTE: In case of an emergency or to interrupt a batch, the meter is equipped with an emergency override. (See emergency override, page 7) 8. The user has the option to top off the fluid at the end of a batch. • To top off the fluid, pull the trigger to begin the flow and release it when the desired amount has been pumped. 9. Press the button when finished. The display resets and the meter is now ready to dispense the next batch. 6.3 Count up / count down modes 1. When in the auto batch programming mode, press the button and the count up / count down arrows flash in the display. • Press the button to toggle between count up / count down. • Press the button to select count up or count down. NOTE: In the count up option the meter counts up to the preprogrammed batch amount. In the count down option the meter counts from the programmed batch amount down to zero. Batch number 3 is always in the count down mode. 2. Press the button to lock in the batch quantity when batch size is selected. The screen flashes and the batch number icon no longer displays. • If the meter is in count up mode, the display shows zeros. • If the meter is in the count down mode, the desired batch size appears on the screen. Auto batch size Auto icon Count down arrow Count up arrow

page 7/20 Re-settable total 7. Operating mode functions These functions operate the same in manual mode and auto batch mode. 7.1 Re-settable / accumulated totals 1. To see the accumulated total and the re-settable total: • Press and hold the button to see the accumulated total. • Continue holding the button. • After three seconds the screen changes to the re-settable total. 2. Resettotal displays the total fluid dispensed since the resettable total was last set back to zero. 3. Press the button while viewing Resettotal to set it back to zero. 4. Release the button to return to the operating screen. NOTE: The accumulated total cannot be reset unless the user changes from english units to metric units or from metric to english units. (See change factory settings, change unit of measure, on page 9). 7.2 Emergency override In case of an emergency or to interrupt a batch, the meter is equipped with an emergency override. 1. Press the red button on the meter to activate the emergency override. The override closes the valve, immediately stopping fluid flow. 2. After an emergency override, batching can continue by pulling up on the trigger. 7.3 History This option allows the user to review the previous five (5) batches dispensed with the meter. 1. Press and hold the / HISTORY button to view the five (5) previous batches. • The batches are displayed on screen, one at a time; beginning with the most recent and cycling through to the oldest. • The batches continue to cycle as long as the history button is held down. 2. Two (2) seconds after releasing the history button the display automatically returns to the normal operating screen. NOTE: The HISTORY cannot be erased unless the user changes from English to metric or from metric to english units. (See change factory settings, page 9.) History option

page 8/20 7.4 Flow rate This option allows a user to see instantaneously the rate at which fluid is flowing through the meter. 1. Press and hold the / FLOW RATE button while fluid is flowing through the meter. The Flow Rate appears in the bottom right hand corner of the display. • As long as the button is held down, the flow rate remains on the display. • Releasing the button returns the display to the normal operating screen. Flow rate option NOTE: The flow rate can only be displayed if fluid is flowing through the meter. 7.5 Error codes The meter has one error code that may display. It provides an indication, at the meter, that there is an error in communication between the meter and keypad. SF0 (scale factor 0) the scale factor setting for the meter is set to 0.000. • To input a valid scale factor for the meter follow the instructions in the “change factory settings” section of this manual on pages 9 thru 13. All other Error Codes are for factory purposes only. • To clear the meter, press reset. 8. Service 8.1 Low battery When the batteries need changing a progression of warnings appears on the meter screen. First warning: The low battery icon appears in the lower left corner of the display. That means the batteries are low and need changing. Second warning: Battery icon flashes. The battery power is too low and meter functions are disabled. Low battery icon 8.2 Changing the batteries The battery compartment is located in the lower case on the underside of the trigger guard. 1. Turn the unit over. 2. Unscrew the two screws. Remove the battery door to expose the batteries. 3. Replace the old batteries. The meter takes 4 AA, alkaline, batteries. NOTE: Battery polarity markings are inside battery compartment. 4. Dispose of used batteries properly, according to local regulations. NOTE: Changing the batteries does not affect any of the programmed values or totals.

page 9/20 9. Change factory settings Each meter is calibrated at the factory for use with motor oil (See change scale factor, page 8). The unit of measure is also selected prior to shipment. 9.1 Programming To change the factory settings: 1. Push and hold at the same time the and buttons. 2. PrG will appear on the display. 3. Release the and buttons. 4. Then press and release in order the and the buttons. 5. The current unit of measure will now be flashing indi- cating that you have entered the programming mode. 9.2 Change unit for measure The meter comes with an option to choose 4 different units of measure. 1. The actual unit of measure is flashing when the pogramming mode is entered. 2. Press the button to toggle between the four options; PT, QT, GAL, L. 3. When the desired unit of measure is displayed, press the button. The unit of measure icon stops flashing. 4. If L, (liters), is selected, the decimal point begins to flash. • You now have the option to change the decimal point to either a period or a comma. • To do this, press the button. 5. If no scale factor changes are necessary, go to save changes on page 8. Changing the unit of measurement from metric to english or from english to metric clears the re-settable total and accumulated total. Unit of measurement Programming display Scale factor digits

page 10/20 9.3 Change scale factor Changing the scale factor changes the accuracy of the meter, potentially causing it to overfill or under fill. This has the potential to cause a mechanical breakdown. 1. Press the button to advance through the scale factor digits. 2. Press the button to change the selected number. NOTE: All digits can be scrolled between 0 and 9 except the first. It can only be scrolled from 0 to 1 or from 1 to 0. 3. Press the button to advance to the next number in scale factor. 4. Repeat steps 2 and 3 for all five digits in scale factor. 9.4 Save changes To save changes and exit the programming mode: 1. Push and hold at the same time the and buttons. 2. The display will flash 3 times and go blank. 3. Press the button and the display will turn back on. 9.5 Verify changes 1. Verify unit of measure is correct. 2. Push and hold the total button and auto button together, to verify that the scale factor is correct. 10. Calculate scale factor A scale factor is a number used to adjust meter accuracy. The scale factor is set at the factory using motor oil with a viscosity of 10W. The primary use for scale factor recalibration is to batch fluids with different viscosities. If the fluid has a lower viscosity, more fluid can slip past the meter gears without being detected. Changing the scale factor adjusts the meter to compensate for the loss. The meter multiplies each pulse by the scale factor number to correct the accuracy when it converts to the specified units. The reading is then always correct. For an approximate scale factor for fluids of different viscosities, consult the charts on page 10. NOTE: The meter’s original scale factor was written on the trigger when it was calibrated at the factory. It may have been revised after field installation. Use the scale factor showing on the display, not on the trigger. Changing the scale factor will change the accuracy of the meter, potentially causing it to overfill or under fill. This has the potential to cause a mechanical breakdown. To view the current scale factor: Press and hold the button and the button at the same time. Scale factor digits

page 11/20 10.1 Absolute scale factor For absolute scale factor, perform this test: 1. Run a measured amount of fluid through the meter. 2. If the meter delivers 4.20 quarts and the display shows only 4.00 quarts, then the scale factor needs to be adjusted. 3. Divide what the meter delivered (4.20) by what the display shows (4.00). You get an error factor of (1.05). 4. The existing scale factor is 1.0123, as shown in steps 1 and 2 in “To view the current scale factor”, above. 5. To calculate a new factor: 1.0123 (existing scale factor) x 1.05 (error factor) = 1.0629 (new scale factor). 6. Enter that number as described in change scale factor, on page 8. NOTE: Use the scale factor showing on the display, not on the trigger. Chart of approximate scale factors for fluids of different viscosities Scale factor Viscosity in centistokes at 65° Samples of fluids, viscosities and scale factors Fluid Viscosity Scale factor 1 Water / anti freeze 5 1.044 2 Anti frezze 18 1.007 3 Brake fluid 42 1.004 4 ATF 80 1.002 5 10W 140 1.000 6 80W-90 450 0.999 7 140W 1800 0.993 Scale factor

page 12/20 SPECIFICATIONS English Metric Maximum flow * 10 gpm 38 lpm Minimum flow * 0.25 gpm 1 lpm Operating pressure (Maximum) 1000 psi 67 bar Operating pressure (Minimum) 5 psi 0.35 bar Operating temperature (Maximum) 120° F 50° C Operating temperature (Minimum) 20° F - 5° C Accuracy - oils +/- 0.5% +/- 0.5% Accuracy - anti-freeze +/- 1.5% +/- 1.5% 5-Digit LCD display Quarts, pints, gallons Liters Inlet and outlet connections ½” NPT ½” BSPP

page 13/20 ITEM # Part description Part number 1 Battery holder assembly 320343 2 Bottom case with srews 320355

page 14/20 ITEM # Part description Part number 1 Display assembly 320376 2 EPM2 Adv. register assembly 320377 Not shown Swivel, NPT 503008 Not shown Rubber boot 320374

page 15/20 ITEM # Part description Part number 1 Valve assembly 320335 2 Gear service kit with O-ring 320353 3 Trigger assembly 320379

Make sure all valves, controls and pumps are operating correctly. Symptom Possible Cause Remedy Battery Icon is displayed Batteries are low Replace batteries Display Blank Meter asleep Push reset button Loose battery connection Remove battery pack and check battery connection / Push reset button Batteries dead Replace batteries / Push reset button Meter does not latch for Meter not in AUTO mode Press AUTO button and batching program batch size Meter not reset after prior batch Press RESET button Low batteries Check for battery icon / replace batteries / push RESET button Slow or no fluid flow Filter is clogged Clean or replace the filter in the swivel nut Pump pressure is low Turn up the pump pressure Foreign material is jamming meter Contact your local repair distributor for Meter inaccurate Scale factor not correct for fluid Enter program mode, check and reset program factor Batch overruns program value Pulse delay value set too low Enter program mode, reset pulse delay to higher value 12. Warranty: If the operating instructions are followed and the equipment used in accordance with the directions, we accept liability within the bounds of the statutory warranty obligations (see our Delivery Conditions). When making warranty claims always attach the invoice from your dealer, giving the date of purchase.

DECLARACION DE FABRICANTE Gemäß Anhang II A der EG-Maschinen-Richtlinie 2006/42/EG In accordance with Appendix II A of the EC Machinery Guideline 2006/42/EG Conformément au code II A de directives des machines 2006/42/CEE De acuerdo con Apéndice II A de la directriz de Maquinaria 2006/42/EG Wir, die Firma: We, the company of: Nous, la société: Nosotros, la Firma: erklären in alleiniger Verantwortung, daß das Produkt: declare, on our sole responsibility, that the product: engageons notre responsabilité propre sur le produit: declaramos, sobre nuestra única responsabilidad, que el producto: Bezeichnung, Typ: Designation, Type: Désignation, Modèle: Designación, Tipo: zum Einbau in eine Anlage bestimmt ist: Intended for fitting into an installation: Afin d’opérer des modifications dans un ensemble, il faut: Destinado para montajes en instalación: Die Inbetriebnahme ist so lange untersagt, bis festgestellt wurde, daß die Anlage in die das Produkt/Gerät eingebaut werden soll, den Bestimmungen der EG-Richtlinie 2006/42/EG , 2006/95/EG, 2004/108/EG, 97/23/EG, 93/68/EEC entspricht. Putting the product / equipment into service is prohibited until it is established that the installation in which it is to be fitted complies with the requirements of the EC Machinery Guideline 2006/42/EG , 2006/95/EG, 2004/108/EG, 97/23/EG, 93/68/EEC. La mise en exploitation d’un ensemble est interdite jusqu’à ce que l’on ait vérifié l’ensemble où est introduit la modification en produit / machine et que ce dernier corresponde bien aux dispositions prévues par le code européen des machines CEE 2006/42/EG , 2006/95/EG, 2004/108/EG, 97/23/EG, 93/68/EEC. Colocar el producto /equipo en funcionamiento está prohibido hasta que se establezca que la instalación en la cuel es montado cumpla con los requerimientos de la EC Machinery Guideline 2006/42/EG , 2006/95/EG, 2004/108/EG, 97/23/EG, 93/68/EEC. Angewendete harmonisierte europäische Normen: Harmonised European standards applied: Suivant les normes européennes: De acuerdo con las normas standard europeas aplicadas: EN ISO 12100-1 DIN EN 50081-1 EN ISO 12100-2 DIN EN 50082-2 Angewendete nationale Normen und technische Spezifikationen: National standards and technical specifications applied: Suivants les normes nationales et les spécificités techniques: Aplicadas especificanicones nacionales standards y técnicas: Leitung Produkttechnik Mühlheim, den 19.05.17 Steffen Simon Sparte Schmiertechnik Ort, Datum Name und Unterschrift Angaben zum Unterzeichner Place, Date Name and signature Details of signatory Ville, Date Nom et Signature Déclaration du signataire Lugar, Fecha Nombre y firma Detalles del firmante MATO GmbH & Co. KG Benzstraße 16-24 D-63165 Mühlheim / Main DIGIMET E30 Preset - Handdurchlaufzähler mit Mengenvorwahl

MATO GmbH & Co. KG www.mato.de Tel.: +49 (0) 6108 – 906 – 0 Benzstr. 16-24 D-63165 Mühlheim a.M. [email protected] Fax.: +49 (0) 6108 – 906 – 120 Qualitätsschmiergeräte High Quality Fluid Handling Products La Technologe de graissage et de lubrification Alta tecnología en lubrificatión