Kawasaki D Series Function Manual

90210－1188DEB Failure Prediction Function Manual for Reduction Gear Kawasaki Robot Controller D/E Series (Option) ...

Kawasaki Robot Failure Prediction Function Manual for Reduction Gear 1 PREFACE This manual gives instructions for using the Failure Prediction Function for Reduction Gear with the D/E Series Controller. This manual provides as much detailed information as possible on the standard operating methods for using this function. However, not ...

Kawasaki Robot Failure Prediction Function Manual for Reduction Gear 2 SYMBOLS The items that require special attention in this manual are designated with the following symbols. Ensure proper and safe operation of the robot and prevent physical injury or property damage by complying with the safety matters given in the boxes with these ...

Kawasaki Robot Failure Prediction Function Manual for Reduction Gear 3 INTRODUCTORY NOTES 1. HARDWARE KEYS AND SWITCHES (BUTTONS) D/E series controller provides hardware keys and switches on the operation panel and the teach pendant for various kinds of operations. In this manual the names of the hardware keys and switches are enclose ...

Kawasaki Robot Failure Prediction Function Manual for Reduction Gear 4 1.0 Function Outline and Restrictions·························································································· 5 1.1 Outline·················� ...

1. Function Outline and Restrictions Kawasaki Robot Failure Prediction Function Manual for Reduction Gear 5 1.0 FUNCTION OUTLINE AND RESTRICTIONS 1.1 OUTLINE During the life of a robot, the reduction gear wears out gradually and over time more and more motor power is needed to rotate the gears. This function monitors the motor curren ...

2. How to Use Kawasaki Robot Failure Prediction Function Manual for Reduction Gear 6 2.0 HOW TO USE This section describes how to use the failure prediction function. 2.1 INSERTING PROGRAM INSTRUCTIONS This function requires that a standard value for detecting possible failure be determined for each program. To calculate this value, ...

2. How to Use Kawasaki Robot Failure Prediction Function Manual for Reduction Gear 7 2.2 SETTING AUXILIARY FUNCTION Before setting this function, complete teaching and check operations, and make sure the production line is operating normally. (Note if any change is made to the teaching then a new standard value for warning detection ...

2. How to Use Kawasaki Robot Failure Prediction Function Manual for Reduction Gear 8 2.2.2 MEASURING BASE DATA When failure prediction function is enabled, motor current values are automatically measured five times during the next program execution. An average of these values is stored as the standard (threshold) value for detecting ...

3. Display of the Failure Warning Kawasaki Robot Failure Prediction Function Manual for Reduction Gear 9 3.0 DISPLAY OF THE FAILURE WARNING After starting this function, if the motor current of any axis exceeds 107 % of the standard (threshold) for a certain period of time, a warning is displayed as below. Also, the following function ...