M&C PSS Series Instruction Manual

www.mc-techgroup.com Dear customer, We have carefully prepared this operation manual for you to quickly and easily find and understand all the necessary information about the product. If you have any questions, please feel free to contact M&C directly or through your designated dealer. The corresponding contact address can be found in the appendix of this operation manual. This Instruction Manual does not claim completeness and may be ...

3 List of Contents 1 General information .............................................................................................................. 5 2 Safety instructions ................................................................................................................ 6 3 Warranty ...................................................................................................................... ...

www.mc-techgroup.com HEAD OFFICE M&C TechGroup Germany GmbH ♦ Rehhecke 79 ♦ 40885 Ratingen ♦ Germany Tel：+ 49 02102/935-0 Fax：+ 49 02102/935-111 Email： [email protected] Website：www.mc-techgroup.com China Office M&C TechGroup China GmbH Room 8A♦Building 2♦No.518, Xinzhuan Road♦Songjiang District♦China Shanghai Tel：+86 021-6441 9350 Fax：+86 021-6438 0600 ...

5 1 GENERAL INFORMATION The product described in this operating manual has been examined before delivery and left our works in perfect condition related to safety regulations. In order to keep this condition and to guarantee a safe operation, it is important to heed the notes and prescriptions made in this operating manual. Furthermore, attention must be paid to appropriate transportation, correct storage, as well as ...

www.mc-techgroup.com 2 SAFETY INSTRUCTIONS Follow these basic safety procedures when mounting, starting up or operating this equipment: Read this operating manual before starting up and use of the equipment. The information and warnings given in this operating manual must be heeded. Any work on electrical equipment is only to be carried out by trained specialists as per the regulations currently in force. Check the details on the type ...

7 4 USED TERMS AND SIGNAL INDICATIONS Danger This means that death, severe physical injuries and/or important material damages will occur in case the respective safety measures are not fulfilled. Warning This means that death, severe physical injuries and/or important material damages may occur in case the respective safety measures are not fulfilled. Caution This means that minor physical injuries may occur in ca ...

www.mc-techgroup.com Wear safety glasses! Protect your eyes while working with chemicals or sharp objects. Wear safety glasses to avoid getting something in your eyes. Wear protective clothes! Working with chemicals, sharp objects or extremely high temperatures requires wearing protective clothes. ...

9 5 INTRODUCTION The portable gas conditioning system PSS-20 has been especially designed, so that precise gas analysis can be carried out in any place and at any time. The entire gas conditioning system is housed in a compact and robust metal framed protective case which ensures that the components can be removed easily, and gas analysis carried out quickly, safely and with a minimum amount of maintenance. 6 APPLICA ...

www.mc-techgroup.com 7 TECHNICAL DATA Gas Conditioning Unit Series PSS® PSS-20 Part No. 760-280200000 Gas outlet dew point Range of adjustment: +2 to +15 °C [35.6 to 59 °F], factory setting: +5 °C [41 °F] Gas outlet dew point stability At const. conditions: < ±0.1 °C [±0.18 °F] Gas inlet temperature *Max. 180 °C [356 °F] with stainless steel bulkhead union Gas inlet water vapor saturation *Max. +80 °C [176 °F] Gas flow ra ...

11 Options Type Part No. Acid dosing package Includes dosing peristaltic pump SR25.3, PVDF tees, PVDF through-plate connectors and installation and wiring services 760-280200001 702 Electronic temperature controller for max. (8 m [≈ 39.4 ft] (230 V) heated sample line 100 W/m 702 control range: 0 to 200 °C [32 to 392 °F], input PT100, power: 230 V AC 50/60 Hz, contact capacity: 250 V AC, max. 6 A, completely moun ...

www.mc-techgroup.com 8 DESIGN SPECIFICATION  Handle  Peltier cooling unit  Diaphragm sample gas pump N5-KPE  Ring-pull  Top of the case  Heat exchanger Figure 2 Design of the conditioning unit PSS-20, internal components • All components of PSS-20 portable gas conditioning systems can be removed from the case. Open the top and left panel with an inner hexagon M4 screwdriver, according to the maximum gas flow ...

13 ① Peltier temperature controller TC1 ② Filter FPF+ with 2 μm filter porosity（including: LA3 humidity sensor) ③ Peristaltic pump SR25.2 for condensate removal ④ Acid dosing Inlet (optional) ⑤ Gas sample line temperature controller TC2 (optional) ⑥ Flow meters 2 x FM40 with sample gas outlet (measuring range: 15 – 150 l/h & 25 – 250 l/h) ⑦ Filter FPF with 0.1μm filter porosity ⑧ Acid ...

www.mc-techgroup.com  Sample gas Inlet  Electrical connection for heated sample line  Sample gas pump switch  Acid dosing peristaltic pump switch (optional)  Main switch and cold appliance socket Figure 4 Design of the conditioning unit PSS-20, back-view • When the temperature of the Peltier cooler reaches the contact temperature (default + 8 °C) the diaphragm pump Fig. 2/③ can be started by pressing the pump ...

15 • PSS-20 portable gas conditioning systems is equipped with a pull ring Fig. 2/④ which can be equipped with a strap to facilitate the user's portable movement. • When the heat exchanger tubing needs to be replaced, it is convenient to replace it by opening the top of the case Fig. 2/⑤. The grilles on the left and right-side panels ensure adequate ventilation and heat dissipation. The unused mounting holes ...

www.mc-techgroup.com 9 RECEIPT OF GOODS AND STORAGE The gas conditioning and sampling system PSS-20 is completely pre-installed units. • Immediately after arrival take the gas conditioning system and possible special accessories carefully out of the packaging material. • Compare the goods with the items listed on the delivery note. • Check the goods for any damage caused during delivery and, if necessary, notify your transport i ...

17 10 INSTALLATION INSTRUCTIONS Note The gas conditioning device should be set up away from heat sources and freely ventilated so that no unwanted heat accumulation occurs. The case should be placed on an even horizontal surface to ensure a secure and stable position. The operating position is exclusively vertical. Only in this case is the proper condensate separation and discharge in the heat exchanger of the cooler ...

www.mc-techgroup.com 11 SUPPLY CONNECTIONS 11.1 TUBE CONNECTIONS Note Do not swap tube connections; connections are marked accordingly. After connecting all lines, the tightness must be checked.  Sample gas outlets ② Sample gas Inlet ③ Acid dosing Inlet (Optional) ④ Condensate outlet Figure 5 Tube connections All tube connections are equipped with 4/6 mm sealing ring threaded hose couplings made of PVDF for gas input temp ...

19 The tubes are to be removed in the reverse order. Warning Aggressive condensate is possible. Wear protective glasses and proper protective clothing! ...

www.mc-techgroup.com 11.2 ELECTRICAL CONNECTIONS Warning False supply voltage can damage the equipment. When connecting the equipment, please ensure that the supply voltage is identical with the information provided on the model type plate! Note For the erection of power installations with rated voltages up to 1000 V, the requirements of VDE 0100 and relevant standards and specifications must be observed! The main circuit is equipped ...