M&C SP Series Instruction Manual
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SP2000, SP2000-H, SP2300-H, SP2400-H serial number 10283 and higher Instruction Manual Version 1.00.03 ...
www.mc-techgroup.com Dear customer, Thank you for buying our product. In this instruction manual you will find all necessary information about this M&C product. The information in the instruction manual is fast and easy to find, so you can start using your M&C product right after you have read the manual. If you have any question regarding the product or the application, please don’t hesitate to contact M&C or your M& ...
3 Contents 1 General information ............................................................................................................................................ 5 2 Declaration of conformity .................................................................................................................................. 5 3 Safety instructions ............................................. ...
www.mc-techgroup.com List of illustrations Figure 1 Design of basic version SP2000-H ...................................................................................................................................................13 Figure 2 Mounting possibilities SP2000..., SP2300-H, SP2400-H .......................................................................................................18 Figure 3 Cross-secti ...
5 Head Office M&C TechGroup Germany GmbH Rehhecke 79 40885 Ratingen Germany Telephone: 02102 / 935 - 0 Fax: 02102 / 935 - 111 E - mail: [email protected] www.mc-techgroup.com 1 GENERAL INFORMATION The product described in this operating manual has been examined before delivery and left our works in perfect condition related to safety regulations. In order to keep this condition and to ...
www.mc-techgroup.com 3 SAFETY INSTRUCTIONS Follow these safety directions and instructions regarding installation, commissioning and operation of this equipment: Read this manual before commissioning and operating the product. Please make sure to follow all safety instruc- tions. Installation and commissioning of electrical devices must be carried out only by qualified skilled personnel in com- pliance with the current ...
7 5 USED TERMS AND SIGNAL INDICATIONS Danger This means that death, severe physical injuries and/or important material damages will occur in case the respective safety measures are not fulfilled. Warning This means that death, severe physical injuries and/or important material damages may occur in case the respective safety measures are not fulfilled. Caution This means that minor physical injuries ...
www.mc-techgroup.com Wear protective gloves! Working with chemicals, sharpe objects or extremly high temperatures re- quires wearing protective gloves. Wear safety glasses! Protect your eyes while working with chemicals or sharpe objects. Wear safety glasses to avoid getting something in your eyes. Wear protective clothes! Working with chemicals, sharpe objects or extremly high temperatures re- quires wearing protective ...
9 6 INTRODUCTION Major problems of the extractive continuous gas analysis are the materials contained in the sample gas e.g. dust, water vapour and also gas components forming corrosive acids with condensing water vapour. In order to realize an easy-to-maintain measurement the dust has to be separated without condensation of water vapour. This prevents „baking“ of dust and water and the possible a ...
www.mc-techgroup.com 8 TECHNICAL DATA Gas sample probe type SP2000 SP2000-H SP2300-H SP2400-H Part No. 20S1000 20S2000 20S3000 20S3500 Weather protection shield No Yes Yes Yes Protection class terminal box IP 54 EN 60529 Material filter housing Stainless steel SS316/316Ti* PTFE Titanium Sealing material FKM* /7aT** = PTFE -H320/C** = Graphite Probe flange sealing material Novapress Insitu probe tube/prefilter Optio ...
11 9 APPLICATION The M&C gas sample probes type SP2000..., SP2300-H and SP2400-H are used for continuous extraction of gases from dust laden, high-temperature and/or humid processes. 10 DESCRIPTION The sample probes are designed for easy installation, reliable and flexible operation and trouble-free maintenance. Depending on the problem, different sample tubes or prefilters (see data sheet 2.14 and 2. ...
www.mc-techgroup.com The following sealing agents are applied: Material Type Max. temperature Viton® Standard Max. 180 °C [356 °F] PTFE Type /7aT Max. 180 °C [356 °F] Graphite Type -H320/C Max. 320 °C [608 °F] The following types of partial filter heating and regulation are possible: Type Version -H Electrical heating and control with incorporated capillary thermostat* /PT100 /Fe-CuNi /Ni-CrNi Electical heati ...
13 11 PROBE DESIGN OF THE HEATED VERSION A complete gas sample probe consists of the heated filter part and a sample tube or prefilter. The filter housing with its all-round heating element forms a unit with the standard mounting flange DN 65 PN 6 and the laterally mounted electrical connection box . The heat-insulated shield is mounted on the stainless steel angle sheet which is mounte ...
www.mc-techgroup.com 11.2 TEMPERATURE CONTROLLER In standard version -H, or with option –H320/C temperature control is ensured by way of the capillary tube ther- mostat which is built into the connection box and which has a regulation range between 0 to 180 °C [356 °F] (-H) or 0 to 320 °C [608 °F] (-H320/C). Rated values can be set to a maximum 180 °C [356 °F] resp. 320 °C [608 °F]. The temperature has an e ...
15 Sample tube Type Part No. Temperature max. °C Material tube/connection part Length 1) mm Length max. mm Tube ø o/i „d1“ mm Adapter for SP2000/AO 20S9395 (600) / SS316Ti Adapter for SP2000/AO 20S9397 (900) / Hastelloy® C4 * Sample tube with support adapter. Max.Temperature concern the area of the support adapter on approx. 200 mm length depend on material 600/900 °C [1112/1652 °F]. ** For g ...
www.mc-techgroup.com The following prefilters can be selected : Prefilter Type Part No. Temp. max. °C Material filter / connec- tion Filter poros- ity μm Dust con- tent g/m3 Inside volume displacer Length mm Filter ø mm Con- nection SP2000/20SS 150 20S9160 600 SS316/316Ti 20 2-10 150 31 ø 25 SP2000/V20 20S9085 600 SS316/316Ti 2 2-10 220 46 G 3/4"a SP2000/V20-0 20S9105 600 SS316/316Ti 2 2-10 X 220 46 G 3/4"a SP2000/ ...
17 12 RECEIPT OF GOODS AND STORAGE The gas sample probe and any special accessories should be removed carefully from the packaging and checked immediately for completeness against the delivery note. Check the goods for any damage incurred during transport and if necessary inform your transport insurer of any damage. The gas sample probe is normally delivered in two packaging units: 1. The gas ...
www.mc-techgroup.com Figure 2 Mounting possibilities SP2000..., SP2300-H, SP2400-H Before mounting, the probe must be adjusted to the existing operating conditions. The existing operational parameters are to be checked accordingly prior to commencing mounting work. Low-excess pressure situation mbar bar Process temperature °C, Min. °C Ma ...
19 Figure 3 Cross-sectional drawing SP2000-H Removing the filter housing lid to check or change the filter element has to be done as follows : Remove the probe's protection shield after opening the two clamping devices; Turn toggle screw „A“ approx. 1 turn counter-clockwise, that the filter housing lid will lift up; Turn handle „C“ in position „E“; Turn clamp „B“ counte ...
www.mc-techgroup.com The following pictures should explain the above mentioned steps. Figure 4 Removing the new filter housing lid 14.2 MOUNTING OF THE SCREWED CONNECTOR AT THE SAMPLE OUTLET Remove heat conducting jaws at the sample outlet after loosening the knurled nut . Figure 5 Mounting of screwed connector at sample outlet ...
