ATP Electronics LBY-420 Instructions Manual
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1. Principle of Operation
2. Preparation for Use
3.Basic Operation
4.Clock Setting
5. Result Thresholds
6. Sample Measurements and Test Results
7. Transferring the Test Results to PC
8.Instrument Beeps
9. Faults
10.Technical Parameters
ATP bioluminescence detecting system
1. Principle of Operation
ATP bioluminescence detector converts invisible ATP
concentration to visible light output by bioluminescent chemistry
technology, to display a quantitative result of microbial population
indirectly. The result is a number from 0 to 9999 in Relative Light
Units(RLUs).
RLUs are not a kind of tangible unit of light
measurement, but they can provide a real method to the ATP
bioluminescent test. In this application, 1 RLU is roughly equivalent
to 1fmol of ATP.
RLU value is compared with the result threshold set by user to
offer an overall result, which is pass
, caution
or failed
In order to ensure that you can get timely and accurate testing
result by ATP bioluminescence detecting system, please note the
following:
Before you begin, please read this user's manual carefully.
ATP bioluminescence detector should be auxiliarily used with
the ATP sampling swab.
2. Preparation for Use
Before you begin, please ensure you have read this user's manual
carefully and understood the system composition and method of
application of this instrument. Please confirm the integrity of the
product you bought according to the elements notedin the user's
manual.
mainfram
front and back
AA
batteries
or
rechargeable
batteries
Data line
Elements of ATP bioluminescence detecting system
Liquid Crystal Display:display test procedure and result
Unit lid:kill the light
Lable:display the instrument type and serial number
Battery compartment:fit two AA batteries
Up button:check last test result, and menu selection
Down button:check next test result, and menu selection
Start button:start test
Threshold set button:set threshold
Time set button:set time
Power on/off button:Power on/off the instrument
Special function button:Special function, such as enter delete
interface
Opening the lid reveals the following internal features:
Swab pocket: insert ATP sampling swab
Data interface: transfer the data to PC by data cable.
The testing code is a three-digit number from 001 to 999. The
number “1” after testing code refers to group one, and “2” refers to
group two. For example, “048 2” can be regarded as the 1048th
sample.
Fitting the batteries
The instrument is designed to operat from 2 AA batteries. The
batteries are fitted by openning the battery compartment cover on
the back of the instrument, and inserting two batteries with the
positive end towards top of the
instrument. After fitting the batteries,
the instrument powers on automaticly,
and enters into clock setting mode.
Date and time setting is discribed in
Section 4.
Caution: be careful not to swap the batteries’ poles over,
for this may destroy the electronic system of instrument
Tip: for better results, please use the batteries with good
quality and replace them as soon as they become low.
3. Basic operation
3.1 Power on the instrument
Press the
button, and the instrument will beep once and
display the startup picture. Afterwards, the instrument will perform
an internal self-calibration check programme for 30 seconds.
Tip: If the clock is not set, the instrument will enter the time
and date set-up mode firstly (see section 4) and then perform
its self-calibration when the clock is set.
3.2 Internal self-calibration
When the instrument is turned on (see section 3.1), it performs
an internal self-calibration check, with the display counting down
from 30 to 0 seconds:
Tip:During self-calibration, there must be no ATP Swab in
the instrument and the lid must remain closed. If the
icon
is flashing, close the lid.
The instrument will automatically perform the
self-calibration routine (the flashing CAL icon) under the
following circumstances;
a) When the instrument is in continuous operation for a
prolonged period of time (typically >30 minutes), and
b) The instrument is used in an environment where the
temperature changes significantly (typically >5℃).
If the E1 error code was showed in self-calibration, it
means the the temperature is higher than operating
temperature range, and it may caused by the reasons as
followed:
a) the operating temperature is higher than normal range,
and
b) The instrument is stored at the temperature exceeding
normal range:to make the instrument adopt to normal
temperature range, and
c) the instrument is damaged or in fault.
3.3 Ready for use:
Once the instrument has successfully performed its
self-calibration, it is ready to perform a measurement:
The detection procedure is discribed in Section 6.1
3.4 Power off the instrument
Press the
button. The instrument will beep once and the
display will go blank.
TIP: the
button is disabled while the instrument is
performing a mesurement.
3.5 Power Saving Standby Mode
If the unit is turned on and has stood by for more than 10
min(on operation for more than 10 min), it will automatically enter a
power saving standby mode.
To turn the unit back on, please press the
button
3.6 Low Battery Indicator
The
icon indicates the state of the batteries
-------------------------------------------------------------------------------
Not visible
High
Visible
Low, replace soon
Flashing
Flat, replace now
When the batteries are flat, the unit will flash the
icon,beep
three times, and then automatically turn off.
TIP:if the batteries are too flat, the unit will not power on. Store the
instrument in a cool dry place when not in use, as elevated
temperatures will shorten the battery life.
4. Clock Setting
With the unit turned on and ready for a measurement, press
button to display the current date and time.
To change the time and date, press the
button. Then use the
and
buttons to change the flashing value, and the
button to
accept each new value in turn.
TIP: press
button at any point will cancel this set-up
mode, leaving the time and date unchanged.
When batteries are fitted firstly or replaced,
the
instrument powers on automaticly, and enters into clock
set-up mode. Once the clock is set, the unit will continue with
its internal self-calibration.
If the time is set incorrectly, the instrument will beep
once and display wrong time after the
button is pressed,
and return to clock set-up mode.
5. Result Thresholds
The instrument can store up to 100 thresholds (0 to 99),each of
which defines a pair of upper and lower thresholds for the
measurement result.
Note: the different thresholds indicate specific sanitary
requirement of different testing sample. For the details how to
choose the thresholds, please contact your local hygiene and
epidemic prevention department, or set your own thresholds.
5.1
Changing the Thresholds Number
With the instrument turned on and ready for a measurement,
the thresholds number can be changed by pressing the
button,
and use the
and
buttons to change the flashing
thresholds number, then press the
button to accept the new
value.
button again will exit this set-up mode,
leaving the thresholds number unchanged.
5.2 Changing the Thresholds Range
Press the
button, use the
and
buttons to select the
required thresholds number , and then press the
button.
Afterwards, use the
and
buttons to first change the value of
the upper threshold followed by the
button; and then to change
the value of the lower threshold followed by the
button to store
the new values:
TIP: Pressing the
button at any point will exit this set-up mode,
leaving both the
thresholds
number and thresholds value
unchanged.
6. Sample Measurements and Test Results
6.1 Sample Measurement
With the instrument turned on and internal calibration done,
thepreparation of the new measurement is compeled.
the thresholds number,
the value of upper and lower
threshold and test data number(68 indicates there are 68 test
results saving in the instrument)
TIP: When the stored test results take up more than 95% of
the memory, the MEM icon will flash. When the memory is
completely full, no more tests can be performed until the
memory has been deleted or uploaded to the PC(see to
section 6.3 and 7)
To perform a sample measurement, follow the steps below:
1.Activate the ATP swab
2.Ensure that the outside of the swab is clean and dry
3.Open the lid, insert the swab into the instrument, and
close the lid.
button and wait 15 seconds for the result to
be displayed
While the measurement is being performed, the display
shows the new test number while the timer counts down from
15 to 0 seconds:
TIP: For consistent results, always keep the unit upright
and steady while it is performing a measurement to ensure
that the liquid in the ATP swab device is at the bottom of the
tube.
When the measurement is complete, the new test reading and
pass/caution/fail result (see section 5) are displayed. When the
icon flashes, take out the swab, and press the
button, and the
instrument will get ready to the next measurement.
The indication of icons:
――――――――――――――――――――――――――
Test result≤
lower threshold
Test result>lower threshold≤
upper threshold
Test result>upper threshold
.
――――――――――――――――――――――――――
TIP: After measurement, make sure to remove the swab to
prevent the liquid leakage of swab and damage the instrument
6.2 Viewing Stored Test Results
With the unit ready to perform a reading, the previous stored
test results can be viewed by pressing the
and
buttons:
The display then shows the latest test result, with the MEM
icon lit and the test number flashing. Press the
button to scroll
backwards through the stored test results and the
button to
scroll forwards.
Press the
button to view the time and date that the test
was performed.
To exit the results review mode, please press the
button.
6.3 Deleting the Results Memory
The results memory can be completely deleted by entering the
results review mode (see section 6.2 above) and then pressing and
holding down the
button for more than 2 seconds.
The display then shows the total number of results that will be
deleted, with the DELETE? Icon flashing.
The delete function is completed by pressing and holding down
the
button for more than 2 seconds, or can cancelled by
pressing any other button.
7. Transferring the Test Results to PC
CD-ROM data processing software which is randomly equipped
can be used to upload the stored results to PC.
7.1 Install transmission procedure software
Insert CD into PC, then install according to installation tips.
Tips: If installation program can not appear automatically,
please open CD-ROM
folder from “my computer”, then manually apply for installation.
After installing, please press transmission shortcut key for
transferring.
7.2 Data transmission function
Run transfer function by “start” button, a dialogue box will be
opened as follows:
Connect the detector to a USB interface on the cpomputer using
USB cable (provided by the unit);
(1)Connect one joint of cable to USB Mini interface;
(2)Connect the other joint of cable to USB port on the computer;
Next, choose appropriate connection port from alternative
menus:
Then, choose a file store type, an Excel data document or a
blank text document:
Tips: Excel document may be safer, because its data can not
be modified, so you must install Microsoft Excel on the same
computer, thereby saving the results as Excel form.
The next step is naming the report. The document name
must be exclusive, and the used document name can not be
reused.
In the end, press “
” button to power on the instrument, and
then select the start button in PC programme to start the tranfer
after self-inspection.
The apparatus will try to connect with the instrument, if
successful, “PC”PC will be displayed on the LCD of instrument. The
results can be tranferred to and saved on PC at this moment, and
2000 results can be saved in 1 min.
Warning: Excel is forbidden during the transfer and saving of
data, for the possibility of destroying data. After transfer done, take
off the data line, and push back the black rubber lid to the in situ,
and the unit lid can be closed tightly.
7.4 Document type of data results
The transmissive detection results are saved on Excel
document or text document (see chapter 7.2). Document forms are
same:
The significance of the name of data region is as follows:
Unit No.
—Unit serial number(see the labels
behind the instrument)
Testing serial number
—Testing No.
Date
— Date of operation detection
Limit No.
—Limit serial number for detection
RLU
—RLUs reading detection result
Lower limit
—Low(↓)set limit value
Upper limit
—Upper(↑)set limit value
Note
—Spare area
If necessary, users can add comments of each result on the
spare area.
8. Instrument beeps
During normal use, the unit emits a variety of different
beeping sounds:
Beep type
Possible causes
-----------------------------------------------------------------------------------------------------------------
Short high-
pitched tone
Unit turned on or off
Sample measurement started
Connect with PC
Results memory being deleted
Long high-pitched
tone
Unit self-calibration complete
Sample measurement complete
Results memory delete complete
Long low-pitched
tone
Invalid date entered
Invalid program threshold limits
entered
9. Faults
In case of a fault, it is generally caused by battery; if the detector
can not be turned on or turned off, or unit turns off unexpectedly,
they are mainly caused by power off or loose battery; if there is a
detector whose battery is in good condition, but it can not work
normally, please contact
with manufacturer for solution.
The followings are the typical cases and their possible causes.
√
represent users can solve the problems by themselves
×
represent the problems may be solved by technicians,
please
contact with manufacturer for solution.
Unit turns off unexpectedly
√Unit not used for more than 10 minutes
and automatically turns off into standby mode
Keypad button
has no effect when pressed
√
Some buttons only work when
selecting particular unit functions
×
Keypad or unit damaged or faulty
Measurement
reading always
shows zero RLU,
or is much lower
or high than
expected
√Incorrect use of
√CariScreen Swab
device
√CariScreen Swab devices are out-of- date
√Unit being used in an unstable environment
turn off unit and then back on again
√Protective pocket dirty or severely scratched
× Unit damaged or faulty
USB interface does not appear
working condition
√inserted unit is incorrect
×PC serial interface or system software
error
√PC software installation error or select
error
×wire or interface damaged
× Unit damaged or faulty
10. Technical Parameters
Detection precision:
2X10-16mol ATP
Lower limit of detection:
≤1.0 CFU/ml
Detection range:
0~9999
RLU (relative light unit)
Coliforms:
≥1-106CFU
Detection time:
15s
Detection interference:
±5﹪or ±5 RLUs
Background value:
≤2RLU
Detection mode:
RLU or coliforms screening
Number of settable limit:
more than 100
Storage size:
more than 2000 detection results
USB interface:
the results can be transferred to PC computer
Instrument dimensions(W×H×D):
192mm×87mm×34mm
Instrument weight(Battery included):
265 g
Range of operating temperature:
5℃-40℃
Relative humidity range:
20-85﹪
Battery:
AA battery
Resting state(20℃):
6 months
After cleaning to the standards required for normal operation,
the surface is inspected and the results recorded. The same wiping
technique should be used for testing, and five different times should
be selected for testing at the same location. This shows the
standards that can be achieved after regular cleaning.
1.
The limit values of the key points are as follows:
key point
the first
time
the
second
time
The
third
time
The
forth
time
The fifth
time
1
Pollution
524
857
489
763
615
2
clean
10
15
8
19
10
3
Strict
clean
4
3
0
2
1
After the reference data of the key points is collected, the
following operations can be used to obtain the RLU standards for
the passing, warning, and failure of the routine inspection work:
1. By calculating the RLU average for cleaning or rigorous
cleaning, this value is your standard limit.
For example: Clean = (10 + 15 + 8 + 19 + 10) / 5 = 12.4 ≈
12
2. It is obtained by multiplying the pass value by 2 by the
limit value.
For example: not passed = 12.4 × 2 = 24.8 ≈25
3. Alert The limit value is between passing and not passing
the limit value. Some users choose not to set a warning value,
while others set the non-limit value to be higher than the limit value.
Example of setting a warning value: Pass standard = 12
Caution Standard = 13 to 25
Fail standard (===26)
Third, the recommended limit value setting
When the instrument is first used, we have a set of
recommended universal limits. These limit values are determined
according to GB/T4789.2-2003 "Food Hygiene Microbiological Test
- Total Number of Colonies", which is determined by SAS statistical
software analysis to determine the total number of colonies and the
regression equation of the ATP instrument for detecting RLU
values.
2.Reference limit
ATP
Reference limit
Pass
the warning
not pass
RLU
<15
15-29
>30
Cutter - meat
stainless steel
8
30
Cutter-cheese
stainless steel
8
30
Preparation
table
stainless steel
8
30
Auxiliary
tools
such as pliers
stainless steel
8
30
Barbecue product counter
material
pass
Fail
Chicken fork
stainless steel
15
30
Preparation
table
stainless steel
15
30
Service area
-
15
30
oven
stainless steel
15
30
such as a ladle
stainless steel
15
30
Sandwich preparation area
material
pass
fail
Knife
stainless steel
15
30
Working
surface
stainless steel
15
30
Preparation
board
plastic
15
30
Raw meat area - meat products
material
pass
Fail
Knife
stainless steel
15
30
Mincer
stainless steel
15
30
Working
surface
stainless steel
15
30
Weighing
apparatus
stainless steel
15
30
Fish
material
Pass
Fail
Chopping
board
plastic
30
100
Preparation
table
stainless steel
15
30
Knife
stainless steel
15
30
Pizza
material
Pass
Fail
Spice pot
stainless steel
15
30
Working
surface
stainless steel
15
30
Preparation
table
-
15
30