Spudnik 4300 BULK BED Manual 

Specifications

Brand: Spudnik
Category: Farm Equipment
Model: 4300 BULK BED (Manual )
File Type: PDF
File Size: —
Pages: 77

Read Online

Read the Spudnik 4300 BULK BED Manual  online using the built-in PDF viewer.

Text of the manual

Part #: 290318

Revision: 4/18/2018 i We constantly strive to provide solutions to make our customers so successful that they praise our revolutionary innovation, unmatched customer service, and quality that is second to none. Spudnik®, SimpleSep™, MultiSep™, Star Table™, AirSep®, Terra Float™, are trademarks of Spudnik Equipment Com- pany LLC. John Deere, Case, IH, Case-IH, CAT, Challenger, are trademarks of their respective trademark owners. Copyright © 2017 by Spudnik Equipment Company LLC. All rights reserved. Corporate Headquarters 584 West 100 North P.O. Box 1045 Blackfoot, ID 83221 Phone: (208) 785-0480 E-Mail: [email protected] Web Site: www.spudnik.com BLACKFOOT, ID 584 West 100 North Blackfoot, ID 83221 Phone (208) 785-0480 Fax (208) 785-1497 HEYBURN, ID 300 Centennial Dr. Heyburn, ID 83336 Phone (208) 436-8052 Fax (208) 495-9170 GRAFTON, ND 1410 12th St. West Grafton, ND 58273 Phone (701) 352-9603 Fax (701) 352-9610 PRESQUE ISLE, ME 80B Airport Drive Presque Isle, ME Phone (207) 764-4686 Fax (207) 764-4674 Service Centers

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 ii Table Of Contents Introduction ................................................................................................................................................ iv Foreword .................................................................................................................................................... v Limited Warranty Policy for New Spudnik Machinery ................................................................................. vi General ...................................................................................................................................................... vii Product Characteristics .............................................................................................................................. viii 1. Safety 1.1 Recognize Safety Information .................................................................................................. 1 1.2 Understanding Safety Signal Words ........................................................................................ 1 1.3 Exemption from Liability ........................................................................................................... 1 1.4 General Guidelines................................................................................................................... 1 1.5 Identification of Training Requirements .................................................................................... 2 1.6 Accident Prevention Guide & Regulations ................................................................................ 2 1.7 Risks of Ignoring Accident Prevention ...................................................................................... 3 1.8 Connecting a Tractor to the Machine ....................................................................................... 3 1.9 Connecting Machine PTO ........................................................................................................ 3 1.10 Connecting Machine Hydraulics ............................................................................................... 3 1.11 Operating Safety Practices ....................................................................................................... 3 1.12 Transporting/Towing Safety Practices ...................................................................................... 4 1.13 Electrical System and Electronics ............................................................................................ 5 1.14 Hydraulic Systems.................................................................................................................... 5 1.15 Machine Storage ...................................................................................................................... 5 1.16 Maintenance and Inspection Guidelines ................................................................................... 5 1.17 Acknowledgement Signature .................................................................................................... 7 1.17.1 Safety Acknowledgement Signature Form .................................................................... 7 2. Machine Overview 2.1 Safety and Information Labels .................................................................................................. 8 2.2 Label Identification and Part Number ....................................................................................... 9 2.3 Installing Replacement Labels ................................................................................................. 9 2.4 Label Locations ........................................................................................................................ 10-14 2.5 Machine Operation/Maintenance ............................................................................................. 16-20 3. Parts Manual 3.1 Standard Parts Belt Lacing Options .................................................................................................................... 23 FB3035 - STANDARD PARTS GROUP MDL 4300 ................................................................... 24 HA0400 - CYLINDER FUNCTIONS, 4300 BULK BED ............................................................... 25 FB3082 - MAINFRAME GROUP 4300 ....................................................................................... 26-27 FB3356 - BULK BED,24 FT, 4300 STAINLESS FLOORS ......................................................... 28 FB3346 - BULK BED,24 FT, 4300 STANDARD SIDES ............................................................. 30-31 FB3085 - MDL 4300 REAR TOP WALL, NO DOOR OPTION ................................................... 32 FB3051 - PTO DRIVE 24' BBED,4300 ....................................................................................... 33 HA0405 - BELT DRIVE,PTO ONLY, 4300 BULK BED ............................................................... 34 HA0441 - DRV MTR, 20'-22',50Hz,24'-26',60Hz,4300 ............................................................... 35 FB3616 - MDL 4300 STAINLESS PTO COVER OPTION .......................................................... 36 EA0761 - 4300, CAB SWITCH CONTROL SD/RD ASMB ......................................................... 37 FB3088 - MDL 4300 WITH TAIL LIGHTS................................................................................... 38

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 iii Table Of Contents 3.2 Attachments FB3358 - CENTER FENDER, 54", STAINLESS STEEL ............................................................ 39 Tarp Types ................................................................................................................................. 40-41 4. Schematics 4.1 Electrical ..................................................................................................................................... 42-53 4.2 Hydraulics ................................................................................................................................... 54-59 5. Miscellaneous Specifications & Reference 5.1 Fastener Torque Guidelines ..................................................................................................... 60 5.1.1 Fastener Torque Chart (SAE) ........................................................................................ 60 5.1.2 Fastener Torque Chart (Metric) ..................................................................................... 60 5.1.3 Fastener Grade/Class Marking ...................................................................................... 60 5.2 Shear Pin Guidelines................................................................................................................ 61 5.3 Hydraulic Fittings Guidelines .................................................................................................... 61 5.3.1 Flare Connection Torque Methods ................................................................................ 61 5.3.2. Hydraulic Flare Type (JIC) Fitting Torque Chart ............................................................ 61 5.4 Belted Chain Repair ................................................................................................................. 62-65 5.5 Lubricant Specifications ........................................................................................................... 65 5.5.1 Fluids and Lubricants .................................................................................................... 65 5.5.1 Storing Lubricants .......................................................................................................... 65

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 iv Introduction Welcome to the Spudnik line of potato handling equipment. We appreciate your decision to make our equipment a part of your operation, and look forward to a long term partnership. We strive to put the best quality and workmanship into each of our machines, and hope as you use your Spudnik 4300 BULK BED that you will find this to be true. This manual has been prepared to aid you in the safe operation and servicing of your machine. Read this manual carefully to learn how to operate your machine safely, efficiently, and within the design limits of the machine. Failure to operate the machine as instructed could result in personal injury and/or damage to the machine. This manual is considered to be an important part of the machine. Keep the manual in the storage container provided so it is always available for reference and to document the training of new operators. This manual should be transferred to the new owner if the machine is sold. Warranty is provided, as part of the Spudnik Equipment Company LLC service program, for customers who operate and maintain their equipment as outlined in this manual. See page viii for the Warranty Policy. Understanding Information Signal Words IMPORTANT and NOTE are signal words which accompany messages which do not involve safety issues. The appropriate signal word for each message has been chosen according to the following guidelines. IMPORTANT: Indicates situations or practices that may result in machine damage. Also provides instruction that must be followed to ensure proper operation or installation of the equipment. NOTE: Emphasizes useful tips, recommendations, and information to assist the operator and ensure smooth and efficient operation. Examples of the format used for informational messages are shown below. This is an example of a NOTE message. NOTE This is an example of an IMPORTANT message notice. IMPORTANT

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 v Foreword This manual is intended to familiarize the user with the Spudnik 4300 BULK BED and its designated use. This manual contains important information on how to operate the machine safely, properly, and efficiently. Observing the instructions in this manual helps avoid dangers, reduce repair costs and down-time, and increases the reliability and service life of the machine. This manual includes by reference all relevant local and national rules and regulations concerning accident prevention and environmental protection. In addition to country or regional rules and regulations, the generally recognized technical rules for safe and proper use/operation are included by reference and must be observed. When transporting this machine on roadways, all traffic regulations must be observed. This manual must be available whenever the machine is in use. This manual must be read and applied by all persons involved with the machine, such as:  Operation: including setting up, normal operation, troubleshooting during operations, and disposal of consumables.  Maintenance: including servicing, inspection, and repair.  Transport: including loading/unloading onto transport vehicle, towing, and operational movement. Manual is stored inside box

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 vi Limited Warranty Policy for New Spudnik Machinery On the terms and conditions set forth herein, Spudnik Equipment Company LLC (“Spudnik”) warrants to the original purchaser of each new Spudnik machine that the machine is free from defects in material and workmanship. Spudnik will repair or replace, at its option, any part covered by this warranty that is found to be defective during the warranty period outlined below. Warranty service must be performed by an authorized dealer or representative of Spudnik. This warranty is applicable only for the normal service life expectancy of the product or components, as noted in the following table. Once the warranty period has begun, it cannot be suspended, interrupted, or extended. What is included in the Spudnik Warranty: Those items that are excluded from this warranty are as follows: (1) Any merchandise or components thereof, which, in the opinion of the company have been subject to: (a) Rock chip damage and other abuse to painted surfaces, (b) Damage caused by weather (including UV damage), accident, or acts of God, (c) Any product that has been altered or modified in ways not approved by Spudnik, (d) Depreciation or damage caused by normal wear, lack of reasonable and proper maintenance, misuse, failure to follow the product’s Operator Manual recommendations, (e) Using machine for other than normal moving of agricultural products during planting, harvest, and processing seasons. Agricultural products to include: Potatoes, beets, onions, carrots, grains, etc. (2) Used products. (3) Repairs made by unauthorized dealers. To Obtain Warranty Service To be eligible for the Spudnik warranty, purchaser must: (a) Have already remitted payment in full (b) When purchased by an authorized dealer, have entered the delivery declaration into the Spudnik warranty website tools.spudnik.com, (c) Report the product defect to an authorized dealer or Spudnik sales representative and request repair within 30 days of noticing the defect, (d) Repair or replace failed parts immediately upon failure to prevent additional damage (e) Make the product and/or failed parts available to the dealer or service center within 90 days following submittal of claim, transportation/shipping charges prepaid. The selling dealer has no authority to make any representation or promise on behalf of Spudnik, or to modify the terms or limitations of this warranty in any way. Limited Warranty Statement Except as expressly stated herein, to the full extent permitted by law, Spudnik disclaims any and all warranties, representations, and promises, express or implied, as to the quality, performance, or freedom from defect of any Spudnik new machinery. NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS IS MADE. IN NO EVENT WILL SPUDNIK, AN AUTHORIZED SPUDNIK DEALER, OR ANY COMPANY AFFILIATED WITH SPUDNIK BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. This warranty is subject to any existing conditions of supply which may directly affect Spudnik’s ability to obtain materials or manufacture replacement parts. Spudnik reserves the right to make improvements in design or changes in specifications at any time, without incurring any obligation to owners of units previously sold. No one is authorized to alter, modify or enlarge this warranty nor the exclusion, limitations, and reservations set forth herein. This limited warranty policy supersedes and replaces all other policies pertaining to warranty. To obtain more information please contact your dealer, or Spudnik at 1-208-785-0480. Product Warranty Term Rollers, Sprockets, Roller Chain, Belt Lacing, and Bearings. 180 Days from 1st day of operation or 250 Hours of machine operation, whichever comes first. All paint to include: Insufficient coverage, failure of paint adher- ence, and excessive runs. NOTE: Runs are excessive if they exceed more than 15% of the painted surface on the machine. 12 Months from date of delivery of new Spudnik product to the original retail customer. All other materials and workmanship (except as noted below). 12 Months from date of delivery of new Spudnik product to the original retail customer. Genuine Spudnik replacement parts and components. 30 days from date of purchase, or the remainder of the original equipment warranty period, whichever is longer.

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 vii General Designated use of the machine: The Spudnik 4300 BULK BED is designed exclusively for normal agricultural operations, which is its designated use. Using the machine for other purposes or exceeding its designated limits shall be considered contrary to the designated use. The manufacturer shall not be liable for any damages caused as a result of such use. The user shall be solely responsible for such risks. Operating the machine in accordance with its designated use also includes observing the instructions specified in the Owner/Operator manual and complying with the inspection and maintenance directives. The machine may only be operated, serviced, and repaired by persons who are familiar with the machine and have been informed of the possible dangers. In order to prevent dangerous situations, the information contained in this manual must be read and observed by all persons who operate, service, or check this machine. Particular attention should be paid to the “Safety” section. Any instructions which are not understood must be clarified before initial operation of the machine. In such cases, please consult your Spudnik agent or contact Spudnik directly. Unauthorized modification and/or the use of spare parts, accessories, and auxiliary equipment not supplied and/or not approved by Spudnik can have a detrimental effect on the structural integrity and/or functionality of the machine. Any such modification could compromise the engineered safety controls designed to prevent accidents and/or result in machine damage. Spudnik does not accept liability for any damage resulting from this. Conversions of, or modifications to the machine, may only be carried out after consultation with and authorization by Spudnik. Technical data, dimensions, and weights, are not binding. Spudnik reserves the right to make modification in the course of further engineering developments. Front and rear, right and left, are always referenced in the direction of normal travel. RIGHT SIDE LEFT SIDE DIRECTION OF PRODUCT TRAVEL DISCHARGE

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 viii Product Characteristics Manufacturer’s address: Spudnik Equipment Company LLC 584 W 100 N PO Box 1045 Blackfoot, ID 83221 Phone: (208) 785-0480 Fax: (208) 785-1497 Web: www.spudnik.com E-mail: [email protected] Advice concerning inquiries and orders Please quote the machine serial number when ordering accessories and/or spare parts. Disposing of replaced parts The following points should be observed before replacing or disposing of parts.  Replaced parts which still function should be cleaned and stored in an orderly manner.  Machine parts which cannot be repaired should only be disposed of at appropriate collecting points or be collected by a scrap metal dealer.  So called “valuable” materials should be disposed of in a proper way, i.e. plastics, rubber, scrap metal, etc. should be recycled.  Collect and dispose of used oil in accordance with local regulations. The entire designation of the Identification Tag has the status of a legal document and may not be removed, changed, or rendered illegible. IMPORTANT The use of spare parts and/or accessories supplied by third party manufacturers and/or suppliers shall only be permitted after consultation with a Spudnik representative. Original spare parts and accessories approved by Spudnik are a contribution to safety and overall performance of the machine. The use of other parts may invalidate the liability of Spudnik for any consequences arising from such use. Please refer to the ‘Warranty Policy’ and ‘General’ section of this manual for further clarification. NOTE Identification Tag The machine Serial Number is stamped into the Identification Tag located on the mainframe.

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 1 Section-1 Safety 1.4. General Guidelines 1. This manual contains basic directions which should be observed during setting-up, operation, and maintenance. Therefore, this manual must be read and understood by all applicable personnel, prior to starting up and using the machine. The manual must be available to operators/users at all times. Any instructions which are not understood must be clarified before initial operation of the machine. For clarification, please consult your Spudnik agent or contact Spudnik directly. 2. All safety instructions must be observed, both the general safety instructions given here, and the specific safety instructions given elsewhere in this manual. 3. Observe the advice contained in this manual as well as generally applicable safety and accident prevention regulations. 4. Always wear proper protective clothing/equipment when operating, adjusting, or servicing the machine. 5. If safety instructions are not complied with, the operator/user risks injury to themselves and others, as well as damage to the environment or the machine. Non-compliance with safety instructions can void claims for damages. 1.3. Exemption From Liability 1. The Owner/Operator assumes all responsibility/liability for possible dangers or injuries arising from operating the machine in a way which does not comply with its designed use. 2. Damage to agricultural produce which is particularly vulnerable to damage during processing cannot be entirely eliminated. Weather conditions, the quality of the produce and many other factors beyond the manufacturer’s or operator’s control have an impact on the susceptibility to damage of the produce being processed. For example, the fertilizing (nitrogen content), the degree of maturity (firmness of the skin), the temperature during processing, and many other factors can have an effect on the vulnerability of the produce. The examples are not intended to be exhaustive. 3. To avoid damage to agricultural produce the user must adapt the machine to the existing operating conditions. The results produced by the machine must be constantly monitored and checked. 4. Spudnik shall not be liable for any damage to agricultural produce and other items, which occur as a result of operating and adjustment errors or other incorrect usage. 5. Spudnik accepts no liability for any damage caused as a result of operators not complying with the specified use of the machine. This includes damage of agricultural produce which, because of uncontrollable external influences, cannot be avoided within the current state of the art. 1.1. Recognize Safety Information 1. This Safety Alert symbol identifies important safety information on the equipment and in this manual. When you see this symbol, be alert to the possibility of injury or death.  ATTENTION!  YOUR SAFETY IS INVOLVED! 1.2. Understanding Safety Signal Words DANGER, WARNING, and CAUTION are signal words which accompany important safety messages. The appropriate signal word for each message has been chosen according to the following guidelines. DANGER: Indicates an immediate and specific hazard, which will result in severe injury, or death, if proper precautions are not taken. These hazards include machine components which for functional reasons cannot be guarded. WARNING: Indicates a specific hazard, or unsafe practice, which could result in severe injury or death. This includes hazards that are exposed when guards are removed. CAUTION: Indicates potentially unsafe situations or practices, which could result in minor to moderate personal injury if proper precautions are not taken. The following are examples of safety messages combined with the safety signal words. DANGER messages identify the most severe safety hazards. DANGER! CAUTION messages identify unsafe situations or practices. CAUTION! WARNING messages identify specific safety hazards. WARNING!

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 2 Section-1 Safety 1.5. Identification of Training Requirements 1. Any work on or with the machine may be performed by authorized personnel only. Statutory minimum age limits may apply and must be observed. 2. Employ only trained and fully instructed staff. The individual responsibilities of the personnel for operation, set-up, maintenance, and repair, must be clearly established. 3. Define the machine operator’s responsibilities with regard to observing traffic regulations. The operator must have the authority to refuse any instruction issued by third parties which contradicts safety responsibilities. 4. Persons requiring specialized training, instruction, or certification, and those in an apprenticeship or general training course, should not be allowed to work on or with the machine unless they are under the constant supervision of an experienced/certified person. 5. Work on the machine’s electrical system may only be carried out by a qualified electrician, or by persons working under the supervision and guidance of a qualified electrician. All such work must be carried out in accordance with electrical standards/regulations applicable in the jurisdiction where the machine is being operated. 6. Work on the wheels, braking, and steering systems may only be performed by specially trained personnel. 7. Work on the hydraulic system may only be carried out by personnel with specialized knowledge and experience in hydraulics. 8. Structural frame repairs may only be performed by qualified personnel, after consultation with and written approval by Spudnik engineers. edgment Signature Form located at the end of the Safety section. 3. The primary responsibility for safe operation of the machine lies with the owner/operator. 4. Before starting work, the operator must familiarize themselves with the equipment, including all controls, and their functions. Learning the equipment after start- ing work is too late. 5. The operator must ensure they have adequate all- around visibility at all times. 6. Check on and around the machine to ensure all per- sonnel/bystanders are clear of danger areas before moving or starting the equipment. 7. The operator and other personnel should wear close- fitting clothing and restrain long hair. Avoid loose or dangling jewelry, and loose-fitting or tattered clothing that could become entangled in moving parts. 8. Remove metal rings, bracelets, watches, and other jewelry before working on or around electrical circuits. 9. Always match operational speed to the current condi- tions. Avoid sudden turning maneuvers when driving uphill or downhill or when traveling across a slope. 10. Take into account the wide overhang and/or the side- ways force acting on the machine when turning or ne- gotiating curves. 11. Only operate the machine when all guards are at- tached and in their correct protective position. 12. Stay clear of all rotating, turning, and pivoting areas of the machine. 13. Keep hands, feet, long hair, and clothing away from moving and/or rotating parts. 14. Do not attempt to service, lubricate, clean, or adjust the machine while it is running. 15. Inspect all mechanisms before starting the machine. Replace all worn or damaged parts. 16. Replace all worn or missing bolts with SAE Grade 5 or greater, unless specifically directed otherwise. 17. Keep the machine clean to avoid the risk of fire. 18. Observe applicable regulations when using public roads. 19. Use a spotter when backing the equipment, especially when the operator’s view is obstructed. To avoid crushing risks, ensure the spotter stands clear of the machine and its path of travel. 20. Always dispose of used chemicals in accordance with local and national regulations. 1.6. Accident Prevention Guide & Regulations (Cont.) 1. Warning signs and other notices on the machine pro- vide important information for safe operation and maintenance. Observe and follow all safety notices to ensure personnel safety. 2. The Occupational Safety and Health Administration (OSHA) requires that all operators be trained by the employer in the safe operation of the machine, at the time of initial assignment, and annually thereafter. Document training compliance on the Safety Acknowl- 1.6. Accident Prevention Guide & Regulations This manual provides safety advice and information necessary to safely operate and maintain this Spudnik machine. In addition, users are encouraged to follow applicable national accident prevention regulations, employer mandated safety practices, and operator directions. IMPORTANT

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 3 Section-1 Safety 1.8. Connecting a Tractor to the Machine 1. When backing the tractor or towing vehicle up to the Hitch on the machine, make sure no personnel are between the tractor and equipment where they could be crushed. 2. Lock the tractor or towing vehicle in position before allowing personnel to insert the draw pin. Use the parking brake or chocks to prevent vehicle movement. 3. Never allow persons to stand between the tractor and the machine unless the tractor is secured against rolling. Immobilize the tractor using the parking brake and/or wheel chocks. 4. Attach the machine according to the instructions in the tractor Owner/Operator and Spudnik equipment Owner/Operator manuals. 5. Use only specified connecting components, rated to withstand the draw weight and forces experienced while operating the machine. 6. Never exceed the permissible nose weight of the machine coupling. 7. Never exceed the permissible axle load and total weight of the tractor. (See the tractor Owner/Operator manual for the specifications.) 8. Use proper safety practices when operating the support foot/Jack. The support foot/Jack presents a serious risk of injury through crushing and/or shearing. 1.9. Connecting Machine PTO 1. Follow the operating instruction of the PTO shaft manufacturer. An operator’s manual is supplied with every PTO shaft installed on Spudnik equipment. 2. Only use the PTO shafts specified by the manufacturer. 3. The PTO shaft housing and guard cone, as well as PTO shaft guard, must be fitted and in safe operational condition. 1.9. Connecting Machine PTO (Cont.) 4. For PTO shafts, make sure the tube overlaps by the manufacturer specified amount, in both transport and working positions. 5. Only attach and remove the PTO shaft when it is disengaged, with the engine switched off and the ignition key removed. 6. When using PTO shafts with overload or freewheel couplings which are not covered by the guard on the towing vehicle, fit the overload or freewheel coupling on the machine side. 7. When connecting the machine PTO driveline to the PTO spline on the tractor, always make sure the PTO is correctly mounted and locked securely to prevent unintended separation. 8. Attach the PTO shaft guard chain to prevent the shaft guard from turning. 9. Before engaging the PTO shaft, ensure the selected speed and direction of rotation of the tractor’s PTO shaft agree with the permissible speed and direction of rotation of the machine. 10. Before engaging the PTO shaft, make sure that no persons are within the danger areas of the machine. 1.11. Operating Safety Practices 1. Unless specifically designed to carry the load while moving, always empty machinery of product before moving or transporting. This reduces weight, making the machine easier to move, and lessening the chance of damage to the equipment. 1.7. Risks of Ignoring Accident Prevention 1. Endangerment of the operator and/or other nearby persons as a result of safety shields/devices not being fitted or in their correct protective position. 2. Damage to important machine functions. 3. Errors when carrying out maintenance or repair work. 4. Endangerment of the operator and/or other nearby persons through chemical exposure. 5. Endangerment of the operator and/or other nearby persons through exposure to high speed projectiles. 6. Environmental pollution due to leaks in the hydraulic system and gearboxes. 1.10. Connecting Machine Hydraulics 1. The hydraulic system operates under high pressure. 2. Depressurize the hydraulic system, on both the tractor and machine, before making or breaking connections. 3. Connect the hydraulic lines to the tractor as specified in the Owner/Operator manual. Ensure the tractor can provide the required flow rate and pressure to operate the implement. 4. Keep hydraulic lines clear of moving parts which could damage the hoses. Hydraulic oil escaping under high pressure can penetrate the skin and cause serious injuries. If such an injury occurs, immediately call a doctor who is familiar with treating this type of injection injury. The risk of infection from such injuries is high. WARNING!

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 4 Section-1 Safety 1.11. Operating Safety Practices (Cont.) 2. Use caution when setting up or operating the machinery on uneven terrain, hillsides, or near ditches to avoid the potential of overturning the equipment. 3. Keep safety decals, signs, and reflectors clean and legible at all times. 4. Replace safety decals, reflectors and signs that are missing or have become illegible. 5. When replacing a part that displays a safety decal, reflector, and/or sign, make sure that the new part also displays those items. 6. Safety decals, reflectors, or signs are available from your dealer parts department. 7. Do not allow personnel on the equipment during operation, except in areas specifically designed for occupation. 8. The design and function of intake and discharge mechanisms, e.g. belted chains, tables, blowers, Vine Chains, chutes, and conveyors, mean they cannot be fully protected. Therefore, keep a safe distance from such moving parts when in operation. This advice applies to all other similar systems and auxiliary equipment. 9. Always keep clear of discharge areas of the equipment, especially those with the risk of high speed projectiles. 10. Before carrying out cleaning, maintenance, or repair work, always switch off the engine/power, remove the ignition key or otherwise lock out the power source, and make certain the equipment has come to a complete stop. 11. Unless troubleshooting requires exposure of shielded components, only start up the machine when all safety devices are attached and in the correct protective position. The equipment should never be put into operation if any safety devices have been opened or removed. This includes shields, covers, flaps, and all other engineered protective devices on the machine. 12. Dangerous components are located behind safety covers. Moving parts do not necessarily come to a standstill as soon as the drive is switched off. Keep well clear of moving parts and keep protective shields in place until all moving parts have come to a complete standstill. 13. Never open safety devices such as covers, flaps, etc. while the machine is in operation. 14. Never reach under or behind safety shields and devices. 15. Keep clear of pinch points on opening/hinged covers and guards. 1.12. Transporting/Towing Safety Practices 1. Use proper safety practices when hitching or unhitching the machine to/from the tractor or towing vehicle. 2. Never allow personnel to stand in front of, between, or behind the tractor and machine unless the equipment is secured against rolling. Secure the tractor and machine using the parking brake and/or wheel chocks. 3. Never exceed the permissible nose weight of the machine coupling. 4. Never exceed the permissible axle loads and total weight of the tractor/towing vehicle. (See the tractor Owner/Operator manual for the specifications.) 5. Before transport, secure all moving parts on the machine using the retainers provided. 6. Only transport the machine when all safety devices are attached and in the correct protective position. 7. Make sure the wheels are centered/locked into position to ensure the machine will track straight behind the towing vehicle. 8. Never allow personnel to ride on the machine during transport. 9. Check the driving, steering, and braking response of the tractor/towing vehicle and towed equipment before entering public roads. 10. Maximum towing speed is 20 MPH (32 KPH). 11. The Slow Moving Vehicle sign (SMV), along with any other lights and reflectors required by the local highway and transport authorities, must be in place. 12. Lights and reflectors must be clean and visible to overtaking and oncoming traffic. 13. Avoid excess speed to keep the towing vehicle and the towed machine/equipment under control when going down long and/or steep grades. 14. Before dismounting the tractor/towing vehicle, switch off the engine, remove the ignition key, and secure the towing vehicle and machine against rolling/unexpected movement. Use the parking brake and/or wheel chocks as necessary to prevent movement. Exceeding the maximum towing speed could result in catastrophic failure of the farm rated tires and wheels. CAUTION!

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 5 Section-1 Safety 1.15. Machine Storage 1. Thoroughly clean the machine before placing it in storage. 2. Lubricate moving parts and protect bare metal before placing the machine in storage. 3. Store the machine in a dry, level, protected area. 4. Store the machine away from human activity. 5. Do not permit children to play on or around the stored machine. 1.13. Electrical System and Electronics 1. Remove conductive jewelry, e.g. metal rings, bracelets, watches, etc., before working on or around electrical circuits. 2. Use only original fuses with the specified current rating. Switch off the machine immediately if a fault occurs in the electrical power supply. 3. Always disconnect the wiring harness between the machine and the tractor before servicing the electrical system or welding on the machine. 4. Work on the electrical system or equipment may only be carried out by a qualified electrician, or by specially instructed personnel under the control and supervision of a qualified electrician, and in accordance with the applicable electrical standards/regulations. 5. The machine’s electrical equipment is to be inspected and tested at intervals specified in this manual. Defects such as loose connections or scorched cables must be rectified immediately. 6. The machine is fitted with electronic components and modules, the function of which may be influenced by the electromagnetic fields of other equipment. Such interference can lead to potentially dangerous situations if the following safety advice is not observed. 7. If electrical or electronic devices and/or components are retrofitted to the machine then it is the responsibility of the user to check whether such installations interfere with the vehicle's electronics or other components. This applies particularly to:  Mobile telephones  Radio equipment 8. The following conditions must be satisfied if mobile communication systems (e.g. radio, telephone) are to be installed after the original delivery of the machine.  Only approved devices complying with the relevant national regulations may be installed.  The device(s) must be installed permanently.  The mobile device(s) in the tractor or on the machine must be connected to a permanent external aerial.  A properly installed aerial must maintain a good ground connection between the aerial and vehicle chassis.  The transmitter assembly must be isolated from the vehicle electronics. 9. Use only the specified wiring/conductor gauge for electrical systems on the machine. 10. Do not exceed the maximum specified current consumption for any electrical system. 1. Always observe the relevant safety measures and in- structions specified in the Owner/Operator manual when carrying out the operation, maintenance, inspec- tion, repair, adaptation, or conversion of the machine. 2. Keep all operational and maintenance areas clean and dry. Clear dirt, snow, ice or any other debris that could pose a hazard, from handles, steps, handrails, plat- forms, landings and ladders. 1.16. Maintenance and Inspection Guidelines To prevent accidents, all relevant rules and regulations concerning safe and competent working must be observed. IMPORTANT 1.14. Hydraulic Systems 1. Lower the machine, depressurize the system, switch off the engine and remove the key before working on the hydraulic system. 2. Use caution when working on the hydraulic system. Hot hydraulic oil can cause serious burns. Allow the hydraulic system to cool before starting work, and wear gloves. Collect and dispose of used oil in accordance with local/national regulations. 3. Hydraulic hoses should be inspected at intervals specified in this manual, and replaced if damaged or worn. New hoses must comply with the technical specification of the machine manufacturer. Hoses and hose couplings undergo a natural aging process, even if stored and used correctly; therefore, their period of storage and use is limited. The service life of a hose may deviate from manufacturer estimates. Considering the potential danger from hydraulic hose failure, replacement decisions should err on the side of caution. WARNING! The hydraulic system operates under high pressure. Depressurize the system before working on any component in the system.

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 6 Section-1 Safety  To avoid the risk of accidents, cover sharp edges, corners, and dangerous projections on suspended loads. Attach a warning sign or caution tape.  Never work or stand under suspended loads. 11. A signaler giving instructions must be within sight of the crane operator and must be provided with a radio or comparable verbal link. 12. Use blocks or safety stands to support the machine when working around or under areas that pose a fall- ing/crushing hazard. 13. For overhead assembly work, use suitable ladders and/or platforms. Never climb on the machine itself. Wear a safety harness when carrying out maintenance work at heights of 6 feet or greater. 14. Clean the machine, especially connections and thread- ed unions of any traces of oil, fuel or preservatives before carrying out maintenance/repairs. Never use aggressive detergents. Use lint-free cleaning cloths. 15. Before cleaning the machine with water, steam, high- pressure washer, or cleaning agents, protect all sensi- tive components against ingress of water, steam, or chemical agents. Take appropriate protective precau- tions with electric motors, switching cabinets, circuit cards, and other sensitive electronic components. After cleaning, completely remove any materials used to protect components. 16. After cleaning, examine all fuel, lubricant, and hydrau- lic oil lines, for leaks, loose connections, scuffing, or other damage. Correct any defects immediately. 17. Reinstall and/or tighten any screw connections that have been loosened or removed during maintenance and repairs. 18. After completing any adjustment, maintenance, or re- pair work, reinstall and test all safety devices, shields and guards, before returning the machine to operation. 19. Ensure that consumables, lubricants, and replaced parts, are disposed of safely and with proper environ- mental consideration. 1.16. Maintenance and Inspection Guidelines (Cont.) 3. Perform adjustment, maintenance, and inspection ac- tivities according to the directions and schedule speci- fied in this manual. These tasks must be performed by trained personnel. 4. Alert operating personnel before undertaking any maintenance work. Appoint a person who is responsi- ble for overseeing the maintenance work and coordi- nating with the operating personnel while the equip- ment is out of operation. 5. Locate the machine on a flat, stable area before per- forming lubrication, adjustments, repairs, or other maintenance work. Chock and brace the machine as necessary to prevent movement or shifting. 6. Secure the maintenance area before starting work. All bystanders, especially children, should be moved to a safe distance. 7. Prepare the machine for safe performance of the maintenance work.  Place all controls in a neutral or off position.  Isolate the machine from its power source.  In the case of tractors and engine-driven ma- chines, switch off the engine, remove the ignition key, and as appropriate lock or otherwise secure the control station. Attach a warning sign if neces- sary.  In the case of electrically driven machines, discon- nect the power cable. As appropriate lock or oth- erwise secure the control station. Attach a warning sign if necessary.  In the case of hydraulically driven machines, dis- connect the hydraulic supply lines. As appropriate lock or otherwise secure the control station. Attach a warning sign if necessary. 8. Use the correct tool(s) for the job. Tools should be inspected regularly and immediately removed from service if worn or damaged. 9. When replacing large parts and subassemblies, over- head lifting may be required. 10. Entrust the securing and hoisting of loads to certified crane operators only.  Inspect all hoisting and lifting gear before each use. Confirm lifting gear is structurally sound, is in proper working condition, and has adequate load capacity for the intended lift. 1.16. Maintenance and Inspection Guidelines (Cont.) To prevent inadvertent activation of systems or components, do not allow access to machine controls while maintenance is being performed. WARNING!

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 7 Section-1 Safety Safety Acknowledgment Signature Form Machine Serial Number:__________-_____-__________ Date Employee Signature Employer Signature Section-1 Safety Anyone who will operate and/or maintain the equipment must read and clearly understand ALL Safety, Operating and Maintenance information presented in this manual. Do not operate or allow anyone else to operate this equipment until such information has been reviewed. It is recommended that this information be reviewed annually before season start-up. Make these periodic reviews of SAFETY and OPERATION a standard practice for all equipment. An untrained operator does not qualify to operate and/or maintain this machine. This signature sheet is provided for record keeping to show that all personnel who will work with the equipment have read and understood the information in this manual and have been instructed in the operation of the equipment. 1.17. Acknowledgement Signature 1.17.1. Safety Acknowledgement Signature Form

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 8 Section-2 Machine Overview 2.1. Safety and Information Labels Labels are placed on the machine to communicate important user safety and operational information. To ensure continued personnel safety and proper machine operation, replace any label which is damaged or becomes illegible. Item #:2 Part #:300101 Item #:10 Part #:300055 Item #:4 Part #:300131 Item #:12Part #:300041 Item #:12 Part #:300042 Item #:12 Part #:300386 Item #:5Part #:300003 Item #:1 Part #:300113 Item #:3 Part #:300104 Item #:11 Part #:300175 Item #:6 Part #:300466 Item #:13 Part #:300910 Item #:7 See Page 14 Item #:8 See Page 14 Item #:12Part #:300438 Item #:12Part #:300452 Item #:13 Part #:300911 Item #:13 Part #:300912 Item #:13 Part #:300913 Item #:13 Part #:300914 Item #:13 Part #:300915 Item #:13 Part #:300916 Item #:13 Part #:300917 Item #:13 Part #:300918 Item #:13 Part #:300919 Item #:13 Part #:300920 Item #:13 Part #:300921 Item #:9 See page 14 Item #:15 Part #:300957 Item #:14 Part #:300959 Item #:18 See Page 14 Item #:19 See Page 14 Item #:16 See Page 14 Item #:17 See Page 14

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 9 Section-2 Machine Overview 2.2. Label Identification and Part Number Item # Qty Part # Description 1 4 300113 LABEL,CUIDADO,MAQUINARIA,OPERADA,POR 2 4 300101 LABEL,WARNING,POWER,DRIVEN,MACHINERY,CAN 3 3 300104 LABEL,WARNING,OPENING,DOOR,CAN,CAUSE 4 1 300131 LABEL,OPERATOR INSTRUCTIONS ENCLOSED 5 2 300003 LABEL,WARNING,KEEP GUARDS IN PLACE #659 6 1 300466 NOTICE:MODIFICATION MAY VOID WARRANTY 7 2 SEE PAGE 14 SEE PAGE 14 8 2 SEE PAGE 14 SEE PAGE 14 9 1 SEE PAGE 14 SEE PAGE 14 10 1 300055 SERIAL,NUMBER,PLATE 2"x3" ALUM W/HOLES 11 1 300175 DECAL,OIL,HYD,AW32 12 1 300042 LABEL,DANGER,240 VOLTS #500 12 1 300386 LABEL,DANGER,380 VOLTS #500 12 1 300041 LABEL,DANGER,480 VOLTS #500 12 1 300438 DECAL,DANGER 415 VOLTS 12 1 300452 LABEL,DANGER, 600 VOLTS 13 1 300910 TRUCK POWER,240V1P,PLUG 13 1 300911 TRUCK POWER,240V3P,PLUG 13 1 300912 TRUCK POWER,380V3P,PLUG 13 1 300913 TRUCK POWER,415V3P,PLUG 13 1 300914 TRUCK POWER,480V3P,PLUG 13 1 300915 TRUCK POWER,600V3P,PLUG 13 1 300916 TRUCK POWER,240V1P,CONNECTOR 13 1 300917 TRUCK POWER,240V3P,CONNECTOR 13 1 300918 TRUCK POWER,380V3P,CONNECTOR 13 1 300919 TRUCK POWER,415V3P,CONNECTOR 13 1 300920 TRUCK POWER,480V3P,CONNECTOR 13 1 300921 TRUCK POWER,600V3P,CONNECTOR 14 1 300959 LABEL,OPEN BALL VALVE BEFORE OPERATION 15 1 300957 LABEL,MOTOR ROTATION 16 1 SEE PAGE 14 SEE PAGE 14 17 1 SEE PAGE 14 SEE PAGE 14 18 1 SEE PAGE 14 SEE PAGE 14 19 1 SEE PAGE 14 SEE PAGE 14 1. Thoroughly clean and dry the area where the label is to be installed. 2. Determine the exact label position before removing the backing paper. Center the label so no edge will extend beyond the flat surface to which it is being affixed. 3. Remove the smaller section of the backing paper. 4. While holding the exposed adhesive away from the surface, rest the covered portion of the label on the surface. Align the label in the chosen position. 5. Starting at the center, press the sticky portion of the label to the machine surface. Press out any trapped air bubbles as the label is applied. 2.3. Installing Replacement Labels 1. Use images on following pages to identify the location for each of the labels used on the 4300 Bulk Bed. 2.4. Label Locations 6. Fold the label back to expose the remaining backing paper. Peel the backing paper from the adhesive while carefully pressing the label into position. 7. Small air bubbles can be deflated by piercing them with a pin and pressing out the air using the slick side of the backing paper.

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 10 Section-2 Machine Overview 2.4. Label Locations (Cont.) 1 4 7 10 4 4

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 11 Section-2 Machine Overview 2.4. Label Locations (Cont.) 11 12 2 12 16 12 11 18 17 17

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 12 Section-2 Machine Overview 2.4. Label Locations (Cont.) 4 4 4 4

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 13 Section-2 Machine Overview 2.4. Label Locations (Cont.) 4 4 4 4 4 4 4 4

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 14 Section-2 Machine Overview 2.4. Label Locations (Cont.)

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 16 Section-2 Machine Overview 2.5. Machine Operation/Maintenance The MODEL 4300 BULK BED, has been designed to carry the product from the field to the storage area to unload the product. 1. Check all bolts and hinge points to make sure they are tight and in good condition. 2. Properly ground all Electrically Operated Equipment. 3. Make sure the bed is level. 4. DO NOT plug the Bed in with the power ON. 5. Be sure the switches on the main electrical panel or panels on the BED are turned to “OFF”. 6. Check the voltage label on the main electrical panel to make sure that it is the same voltage and phase as the rest of the system. 7. Make sure all electrical panel doors are closed and there is no one working on the equipment and every on is clear of the system. 8. Make sure that all of the connectors and plugs on the machine are attached, and are clear of water and other materials. 9. Proper belt alignment and tension are key to long belt life. Belts should be kept in alignment between conveyor side, alignment should be an even distance between belt and conveyor side on each side. (See belt alignment proce- dure) 10. Replace damaged or missing drive shields and safety labels at start of every season. 11. Remove dirt, deposits and inflammable material from the machine on a daily basis. 12. Inspect the machine for damage once a week and re- place defective parts immediately. 13. Take note of and comply with the information regarding cleaning with high pressure cleaning equipment. (See cleaning instructions) 14. For lubrication only use a good quality brand-name grease, e.g. Shell Retinaz A EP2 multipurpose grease. 15. Remove dirt from lubrication nipples prior to applying grease. Wipe away any excess grease escaping from bear- ings. 16. Oil in gearboxes must be checked every hundred hours of operation. 17. Oil should be changed when it becomes dirty and/or contaminated. 18. All bearings are of sealed type and are lubricated by manufacturer. Bearings will only need to be grease at the start of season. Over greasing sealed bearings will result in seal being broken and rapid failure of bearing. If seal is broken, bearing should be greased daily until replaced. One pump of grease at start of season is sufficient. Pump Rotation Verification The hydraulic pump on Bulk Beds with “Three Phase” (3ph) motors are directionally dependent and the pump rotation needs to be set correctly before the Bulk Bed can be used. This includes all Bulk Beds with the following voltages: 230v 3ph, 380v 3ph, 415v 3ph, 480v 3ph and 600v 3ph. The pump and motor are shown below. The pump and motor are positioned as shown on the left hand side of the Bulk Bed near the cab end. The top and bottom doors that enclose the pump and motor are not shown for visibility purposes. But when the doors are opened it will look as shown. The correct rotation direction is “COUNTER CLOCKWISE” looking from the pump to the electric motor. Steps for Determining Correct Rotation Direction 1.Open doors on pump enclosure. 2. Remove “Orange Bell Housing Cover” from the “Bell Housing”. With cover removed the coupling that con- nects the electric motor shaft and the pump shaft to- gether can be seen. 3. Connect the electric power to the “Power Supply Box”. Turn the “Power Supply Switch” ON and then OFF quickly. 4. Have a person looking into the “Bell Housing” to see if the shaft is rotating in the correct direction. It should be turning towards (“COUNTER CLOCKWISE” ) the per- son looking into the “Bell Housing”. “Warning” Do not put hand, hands or any other object into “Bell Housing” to feel the rotation direction. It will be visible to the per- son looking. 5. If the direction is correct then the Bulk Bed is ready for use. Reinstall the “Orange Bell Housing Cover” and shut the doors on the pump enclosure. If the direction is incorrect. Then do the following:  Disconnect Power  Have licensed electrician properly phase the source power supplyto the bulk bed ORANGE BELL HOUSING COVER

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 17 Section-2 Machine Overview 2.5. Machine Operation/Maintenance Belt Replacement Procedure 1. Disconnect power, and/or disengage PTO power. 2. From discharge end of the Bulk Bed, thread belt forward over the carry back rollers and around the front roller so belt is on topside of the conveyor rollers. This can be ac- complished by using a fifty-foot rope and a pair of modified “Vice Grips” (a pair of 10 W R “VICE GRIPS” with a 2” x 1/4” ring welded to the adjustment bolt of the (vice grips.) Tie a fifty-foot rope to vice grips using the 2” ring. Clamp vice grips onto leading edge of belt, taking care not to dam- age belt’s lacing. Thread the rope on the path you want the belt to take. The rope should now be coming out the dis- charge end on top of the rear drive roller. Put belt over first carry back. Take all the slack out of rope. Now pull rope down over rear drive roller, as you pull on rope have some- one turn power on. Stand back about 4 or 5 feet from drive roll as you do this. 3. You may have to turn power off occasionally to guide belt through the Bulk Bed. 4. Never get inside the Bulk Bed and try to pull belt. Always pull from back of the Bulk Bed with a rope. 5. Putting the belt into the Bulk Bed is always a two-man job. NEVER ATTEMPT TO PULL BELT WITHOUT SOMEONE READY TO SHUT OFF THE POWER SWITCH. NOTE: A short piece of belt laced on one end, with a fifty-foot length of light chain works well for a belt puller. Belt Tracking or Alignment Procedure Belt tracking or alignment is an even distance between belt edge and conveyor side on each side. This is accomplished by doing the follow- ing: 1. Remove drive cover plate. Loosen the lock down bolts on the bent take-up brackets on the drive side. 2. Extend take-up out on side that belt is running too. Only adjust the take-up out a couple of turns and wait for the belt to make a few complete cycles in order to see if the belt moves away from the side. 3. If the gaps between the belt edges and the conveyor sides are close to the same then the adjustment is done. If the belt still runs close to that side then continue ad- justing the take-up out a couple of turns and wait for the belt to move so it is centered between the conveyor sides. 4. If the belt moves to the opposite side then back off the adjustment and wait for the belt to center its self. 5. Based on how the belt is aligned at each end this adjust- ment can be done at the “intake” or “discharge” ends of the conveyor. 6. Once the belt is tracking then tighten the lock down bolts on the bent take-up brackets.

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 18 Section-2 Machine Overview 2.5. Machine Operation/Maintenance Machine Operation – The model 4300 Bulk Bed has been designed to transport farm produce to storage and market, in the most efficient manner to maintain integrity and struc- ture of the product. Before operating the belt ensure that the discharge of the Bulk Bed is in line with and over the hopper of the unloading device. Controls are located on the left side of Bulk Bed discharge and should be operated by a single operator standing at the rear of the bed and to the side of the discharge. BELT OPERATION INSTRUCTIONS 1.ELECTRIC ONLY OPTION a.Ensure “SPEED CONTROL HANDLE” is in the vertical DOWN or STOP position. b.Connect proper electrical cord to “POWER SUPPLY BOX”. Turn “POWER SUPPLY SWITCH” to ON position. c.Using the “REAR DOOR ROCKER SWITCH” open rear door slowly, allowing product to begin to flow. If flow begins to slow, SLOWLY turn the “SPEED CONTROL HANDLE” UP to start the belt. d.Based on the desired flow rate the “SPEED CONTROL HANDLE” can be adjusted, UP or DOWN, to the desired unloading speed. e.After the load has been discharged, return the speed control handle to the STOP or DOWN position. f. Make sure belt lacing does not stop on the rear drive roller. g.Close rear door completely, using “REAR DOOR ROCKER SWITCH”, before getting an- other load of product. h.Disconnect the electrical cord from “POWER SUPPLY” 2. PTO ONLY OPTION a.Ensure “SPEED CONTROL HANDLE” is in the vertical DOWN or STOP position. b. Engage the truck’s PTO power. c.Using the “REAR DOOR ROCKER SWITCH” open rear door slowly, allowing product to begin to flow. If flow begins to slow, SLOWLY turn the “SPEED CONTROL HANDLE” UP to start the belt. d.Based on the desired flow rate the “SPEED CONTROL HANDLE” can be adjusted, UP or DOWN, to the desired unloading speed. e.After the load has been discharged, return the speed control handle to the STOP or DOWN position. f. Make sure belt lacing does not stop on the rear drive roller. g.Close rear door completely, using “REAR DOOR ROCKER SWITCH”, before getting another load of product. h.Disengage the truck’s PTO power. 3. ELECTRIC/PTO OPTION If using the ELECTRIC OPTION. a.Ensure “SPEED CONTROL HANDLE” is in the vertical DOWN or STOP position. b.Then operate the same as the ELECTRIC ONLY OPTION shown previously. If using the PTO OPTION a.Ensure “SPEED CONTROL HANDLE” is in the vertical DOWN or STOP position. b.Leave the “POWER SUPPLY SWITCH” in the OFF position. c. .Then operate the same as the PTO ONLY OPTION shown previously.

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 19 Section-2 Machine Overview 2.5. Machine Operation/Maintenance SPEED CONTROL POWER SUPPLY SWITCH REAR DOOR ROCK- ER SWITCH SPEED CONTROL HANDLE POWER SUP- PLY BOX

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 20 Section-2 Machine Overview 2.5. Machine Operation/Maintenance Belt Tension The rule for belt tension is as follows: The belt tension must be great enough to prevent slippage between drive pulley and belt. If there is slippage between the drive pul- ley and belt adjust the take-ups, on both sides of the pulley, equally until there is no more slippage. Tracking and alignment of the belt may be required after the belt is tensioned. DISCHARGE TAKEUP ADJUSTMENT COVER PLATE

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 21 Side Door Latch Adjustment The side door is opened and closed hydraulically. When it is closed it is held shut by the hydraulic cylinder and by the “Side Door Latch” on the intake and the discharge. If the ”Side Door Latch” does not engage completely or disengage completely then do the following: 1.Loosen the two bolts that fasten the ”Side Door Latch Adjustment “ to the “Side Door Adjustment Linkage”. 2.Then adjust the “Side Door Latch Adjustment” up or down based on the adjustment required. This adjust- ment is made by advancing the nut up or down along the threaded rod until the latch works properly. 3.After adjustment is made then refasten the two bolts that hold it in place. Side Door Safety Pin The “Side Door Safety Pin” is provided to ensure that the side door is held shut during transport. This is necessary because the hydraulics are OFF and vibrations could dislodge the “Side Door Latch”. After closing the side door put the “Side Door Safety Pin” into the hole shown on the adjacent page. If the side door needs to be lowered ensure that the “Side Door Safety Pin” is removed. Otherwise the side door will not move down. Section-2 Machine Overview 2.5. Machine Operation/Maintenance SIDE DOOR LATCH SIDE DOOR ADJUSTMENT LINKAGE SIDE DOOR LATCH ADJUSTMENT SIDE DOOR SAFETY PIN HOLE FOR

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 22 Section-2 Machine Overview 2.5. Machine Operation/Maintenance Cleaning Instructions: 1. Clean the machine thoroughly, inside and outside. Dirt attracts moisture and leads to corrosion. The following advice should be adhered to when using high-pressure cleaning equipment to wash down the machine 2. Do not direct the jet of water at bearings. 3. Do not direct the cleaning jet towards electrical/ electronic components. 4. Only use a wide-jet nozzle; machine nozzle clearance to be min. 2ft (600mm). 5. Always keep the wide-jet nozzle moving from side to side. 6. Nozzle spraying angle min. 25 degrees. 7. Spraying pressure max. 1450 psi. 8. Water temperature max. 68 degrees Fahrenheit. 9. Do not use any cleaning additives. Lubrication Points:

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 29 Section-3 Parts Manual This page is purposely left blank

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 42 Section 4 Schematics (4.1-Electrical)

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 43 Section 4 Schematics (4.1-Electrical)

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 44 Section 4 Schematics (4.1-Electrical)

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 45 Section 4 Schematics (4.1-Electrical)

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 46 Section 4 Schematics (4.1-Electrical)

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 47 Section 4 Schematics (4.1-Electrical)

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 48 Section 4 Schematics (4.1-Electrical)

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 49 Section 4 Schematics (4.1-Electrical)

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 50 Section 4 Schematics (4.1-Electrical)

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 51 Section 4 Schematics (4.1-Electrical)

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 52 Section 4 Schematics (4.1-Electrical)

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 53 Section 4 Schematics (4.1-Electrical)

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 60 Section-5 Miscellaneous Specifications & Reference 5.1. Fastener Torque Guidelines Check all nuts, bolts, and screws regularly for tightness. Replace nut/bolt pairs with the same grade or higher than that of the original nut/bolt. The nut must be the same grade or higher than the bolt it is paired with. Nuts, bolts, and screws of a higher grade should be tightened with the same torque as the original being replaced. Make sure the threads of the fastener are clean and that they engage properly to prevent damage to the fastener when tighten- ing. 5.1.1. Fastener Torque Chart (SAE): 5.1.2. Fastener Torque Chart (Metric): Thread Size Torque values = ft lb [NM] Grade 2 Grade 5 Grade 8 1/4-20 6 [8] 9 [12] 12 [16] 5/16”-18 8 [10] 13 [17] 18 [24] 3/8”-16 15 [20] 23 [31] 33 [44] 7/16”-14 25 [33] 37 [50] 52 [70] 1/2”-13 35 [47] 57 [77] 80 [108] 9/16”-12 50 [67] 80 [108] 115 [156] 5/8”-11 70 [95] 110 [149] 160 [217] 3/4”-10 130 [176] 200 [271] 280 [379] 7/8”-9 125 [169] 320 [433] 450 [610] 1”-8 190 [257] 480 [650] 675 [915] 1-1/8”-7 265 [359] 600 [813] 960 [1301] 1-1/4”-7 375 [508] 840 [1138] 1360 [1844] Bolt Diameter Wrench Size Torque values = ft lb [NM] Class 8.8 Class 10.9 Class 12.9 M6 10 7 [9.5] 10 [14] 12 [16.5] M8 13 17 [23] 25 [34] 29.5 [40] M10 17 34 [46] 50 [68] 58 [79] M12 19 58 [79] 86 [117] 99.5 [135] M14 22 92 [125] 136.5 [185] 158.5 [215] M16 24 144 [195] 206.5 [280] 243 [330] M18 27 206.5 [280] 288 [390] 339 [460] M20 30 288 [390] 413 [560] 479.5 [650] M22 32 391 [530] 553 [750] 649 [880] M24 36 494 [670] 708 [960] 826 [1120] M27 41 737.5 [1000] 1032.5 [1400] 1217 [1650] M30 46 996 [1350] 1401 [1900] 1659.5 [2250] 5.1.3. Fastener Grade/Class Marking: 1. Bolt head markings, and nut surface markings, are useful in confirming the grade/class of replacement fasteners. (See Figure 4) 5.1. Fastener Torque Guidelines (Cont.) Figure 4

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 61 Section-5 Miscellaneous Specifications & Reference 5.3. Hydraulic Fittings Guidelines (Cont.) 5.2. Shear Pin Guidelines Shear pins are designed in such a way that they shear at a predetermined load. When replacing shear pins, make sure that only pins of the same grade are used. 5.3. Hydraulic Fittings Guidelines 5.3.1. Follow the tightening torques given in the table below when tightening, replacing, or repairing any Hydraulic Fit- tings. There are two methods to achieve proper ‘clamp load’ on the flare connections used on Spudnik machinery. 1. Torque: Torque hydraulic fitting using a torque wrench. 2. Flats Method: Torque hydraulic fitting by degree of rotation or number of hex flats.  Hand Tighten the swivel nut to the mating male flare adapter. “Hand Tight” is described as the point where the swivel nut will no long- er thread onto the mating connector when moderate torque is applied with the hand or fingers. When this is complete, wiggle the swivel nut back and forth to ensure full en- gagement has taken place. (See Figure 5)  Mark a line on one of the swivel nut hex flats and extend the line onto the hex of the tube adapter. (See Figure 6)  Using the proper wrench, turn the swivel nut to tighten. (See Figure 7) The nut is to be rotated clockwise the recommended degrees of rotation or number of hex flats as stated in the Hydraulic Fitting Torque Chart. (See Fig- ure 8) 5.3.2. Hydraulic Flare Type (JIC) Fitting Torque Chart A second wrench must be used to hold the coupling to prevent the hose from twisting during assembly. IMPORTANT Figure 5 Figure 6 Figure 7 Dash No. Nominal Tube Size Nominal Thread Torque (FT-LB) Degree of Rotation/ Number of Hex Flats 04 1/4 7/16-20 11 120˚ / 2 flats 06 3/8 9/16-18 26 90˚ / 1 1/2 flats 08 1/2 3/4-16 44 75˚ / 1 1/2 flats 10 5/8 7/8-14 59 60˚ / 1 1/2 flats 12 3/4 1 1/16-12 89 60˚ / 1 1/2 flats Figure 8

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 62 Section-5 Miscellaneous Specifications & Reference 5.4. Belted Chain repair 5.4.1. Belted Chains 1. Belted chains are vital to the safe and efficient operation of the harvester. To prevent unsched- uled downtime, Inspect and maintain the listed belted chains as specified. See the parts manual for the correct replacement parts. 2. Perform a daily visual inspection on all belted chains. Repair or replace as necessary.  Inspect the Web Joiners for wear. Due to the metal on metal connection in the Web Join- ers, they tend to wear more quickly than the rest of the belted chain. It is not uncommon to wear out multiple Web Joiners during the life of a belted chain.  Inspect the webbing for cracks and tears.  Check for detached, broken, or missing rods.  Check for bent rods. Use the provided Belted Chain Rod Straightener to straighten any bent rods. (See Figure 9)  Check for loose or missing rivets. Drill out and replace as necessary. 3. Belted chain repair/connection procedure. 5.4. Belted Chain repair (Cont.)  The webbing for a Belted Chain has a pattern of notches and cams. Each notch carries a chain rod. The distance between the notches defines the pitch of the chain. (See Figure 10)  The Web Joiner conforms to the same pattern of notches and cams which is present on the webbing. The Web Joiner is designed to fit over one end of a Belted Chain web and to Figure 9 Belted chains are heavy and present a crushing hazard. Use caution when moving. WARNING! The repair process described here is general in nature and may not reflect the exact hardware for your specific harvester. For example, the use or absence of bushings, the number of mounting holes, grooved versus smooth connecting rods, all vary from configuration to configuration. While the components may vary, the general procedure applies to all Spudnik belted chains. NOTE Ensure all necessary parts are on hand before undertaking a belted chain repair. Belted chains come in multiple styles and configurations. This includes a variety of hardware for connecting the ends of the webbing together. Refer to the serial number specific parts manual for the correct belted chain part number. Contact parts for sub-assembly part numbers for repair components. IMPORTANT WARNING! Before performing adjustments or maintenance work, switch off the engine, remove the ignition key, and secure the towing vehicle and machine. Figure 10

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 63 Section-X TBD Section-5 Miscellaneous Specifications & Reference 5.4. Belted Chain repair (Cont.) 5.4. Belted Chain repair (Cont.) connect to the mating side of the Web Joiner attached to the other end of the Belted Chain web. (See Figure 11)  Cut the webbing to be joined, at the edge of the notch where the Web Joiner is to be at- tached. Use a Web Joiner to identify the cut point. (See Figure 12)  Trim the top and bottom edges of the web- bing to create a bevel. The bevel reduces interference when the webbing is inserted in the Web Joiner. Slide the Web Joiner over the end of the webbing and check the fit. The end of the webbing must not intrude into the hoop area where the Connecting Rod seats. Trim the webbing if necessary. (See Figure 13)  With the Web Joiner positioned on the web- bing, use the Web Joiner as a template to drill the holes for the fastening rivets/bolts. (See Figure 14)  Slide the Chain Rod into position in the Chain Rod Slot of the Web Joiner. Insert rivets/bolts into the securing holes in the Web Joiner, Web, and Chain Rod. (See Figure 15) Figure 11 Figure 12 Figure 13 Figure 14

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 64 Section-5 Miscellaneous Specifications & Reference 5.4. Belted Chain repair (Cont.) 5.4. Belted Chain repair (Cont.)  Squeeze the Web Joiner together so it is tight against the webbing. If rivets are used, flatten the bucking end of the rivets so they securely hold the Web Joiner and Chain Rod. If bolts are used, install and tighten locking nuts so they securely hold the Web Joiner and Chain Rod. (See Figure 16)  Repeat the preceding steps for the other end of the webbing to be joined.  If required, repeat the preceding steps for the webbing on the other side of the belted chain.  With the Belted Chain correctly routed on the machine, pull the ends of the belted chain, along with all available slack, to the bottom of the chain track. Pull the ends of the Belted Chain together so the Web Joiners interlock with the Connecting Rod Hoops aligned. (See Figure 17)  Working from one side, insert the Connecting Rod through the Connecting Rod Hoops on the Web Joiner. Depending on the type of Web Joiner, it may or may not require bush- ings. As the Connecting Rod is pushed from one side to the other, install Set Collar/Rod Cover/ Set Collar, as required. If the Belted Chain has a center web, it will require two sets of Rod Covers and Set Collars. Insert the Connecting Rod until it is flush on both sides of the Belted Chain. (See Figure 18)  Depending on the Belted Chain and type of Web Joiner used, the connection may be friction lock or may require a Locking Plate. If a locking plate is required, position the lock- ing plate at least 2 inches (51mm) from the Belt Joiner. This spacing is required to allow Figure 15 Primary Belted Chains are not padded. No covers are used on the Connecting Rods. NOTE Figure 16 Figure 17 Figure 18

PARTS MANUAL 4300 BULK BED

Part #: 290318 Revision: 4/18/2018 65 Section-X TBD Section-5 Miscellaneous Specifications & Reference 5.4. Belted Chain repair (Cont.) clearance for the drive sprockets to engage the Belted Chain. (See Figure 19) Figure 19 The Web Joiner on the Vine Belted Chain uses a Locking Pin rather than a full width Connecting Rod. NOTE 5.5. Lubricant Specifications 5.5.1. Fluids and Lubricants 1. Grease: Shell Retinax EP2 multipurpose grease (or equivalent). 2. Gearbox Lube: 80W90 gear oil. 3. Roller Chains: Spudnik chain lubricant, PN 991707 or equivalent industrial chain spray. 4. Hydraulic Oil: AW32 5.5.2. Storing Lubricants 1. Store as specified on the container label. As with all chemicals: Store lubricants in original containers. Protect lubricants from dust, moisture, contamination, fire, etc. Wash thoroughly if physically exposed to lubricants. Always wear proper protective equipment when handling lubricants. Always follow instructions and warnings on the MSDS. CAUTION! AW32 hydraulic oil is for use in self hydraulic systems only. The oil is not compatible with the hydraulic oil used in the tractor. IMPORTANT

584 West 100 North

P.O. Box 1045 Blackfoot, ID 83221 Phone (208) 785-0480 Fax (208) 785-1497 www.spudnik.com

Other Farm Equipment Manuals