Thermo 4862 Operating And Maintenance Manual

File Specifications

Brand: Thermo
Category: Laboratory Equipment
Model: 4862 (Operating And Maintenance Manual), prKAfG./wUvoQ
File Type: PDF
File Size: —
Pages: 31 pages

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Model 4862 Cell Roller____________________________________________________________________

i Read This Instruction Manual. Failure to read, understand and follow the instructions in this manual may result in damage to the unit, injury to operat- ing personnel, and poor equipment performance. CAUTION! All internal adjustments and maintenance must be performed by qualified service personnel. Refer to the serial tag on the back of this manual. The material in ...

Model 4862 Cell Roller____________________________________________________________________________Safety

ii General Safety Instructions Note: Even the safest equipment can cause injury if the user is careless. 1. KNOW YOUR INSTRUMENT- Read the operating manual carefully. Learn the equipment’s application and limitations. 2. GROUND ALL EQUIPMENT - If electrical, this instrument is equipped with a grounding type plug. The green/yellow con- ductor in the co ...

Model 4862 Cell Roller____________________________________________________________________Table of Contents

iv Table of Contents Modular Roller 1.0 SPECIFICATIONS 2.0 INTRODUCTION 3.0 GENERAL INFORMATION 3.1 SAFETY CONSIDERATIONS 3.2 COMPONENT DESCRIPTIONS 3.3 INITIAL INSPECTION 3.4 INSTALLATION 3.5 INPUT POWER REQUIREMENTS 3.6 POWER LINE CORD 4.0 OPERATION 5.0 MAINTENANCE 5.1 MOTOR LUBRICATION SCHEDULE 5.2 INSTRUMENT SCHEDULE 6.0 TROUBLESHOOTING 6.1 MOTOR ...

SECTION 1.0 - SPECIFICATIONS

OPERATING VOLTAGE: 110-120VAC 50/60 Hz POWER CONSUMPTION: 35 watts BOTTLE SPEED: 0.25 to 5.3 RPM INSTALLATION CATEGORY: Class II ENVIRONMENTAL: Operating temperature: 15°C to 40°C Humidity: 80% up to 31°C. 50% at 40°C. Altitude limit: 2000 meters DIMENSIONS AND CAPACITIES CATALOG # STANDARD DRIVE POSITIONS WIDTH x DEPTH x HEIGHT WEIGHT 348940 BASE w/1 DECK 5 29 3/4” x 24 3/8” x 13 1/2” 70 lbs. 348941 BASE w/2 DECKS 10 ...

SECTION 2.0 - INTRODUCTION

The Wheaton Modular Roller Apparatus allows large-scale propagation of monolayer cell cultures in standard glass and plastic roller bottles. Extra decks can be added to existing units as modular requirements expand - up to 9 decks total. The Wheaton Modular Roller Apparatus uses a powerful DC gear motor and can accommodate bottles 108-121mm in diameter and up to 550 mm in length, with a bottle speed range of 0.25 to 5.3 RPM assum ...

Two options are available for Wheaton Modular Roller

Apparatus. These include a rotation alarm system and a battery back-up system. The rotation alarm and battery back-up sys- tems are housed within the control unit of the apparatus. In the event of drive belt breakage, motor or other drive system failures, the rotation alarm will display a flashing LED and audible alarm. A remote jack is also provided for connec- tion to an external monitoring system. The ...

SECTION 5.0 - MAINTENANCE

(FOR QUALIFIED SERVICE PERSONNEL ONLY) DANGER! NEVER ATTEMPT TO PERFORM REPAIRS IF THIS INSTRUMENT IS PLUGGED IN! IN ORDERTO AVOID SERIOUS ELECTRIC SHOCK OR ELECTROCUTION, THIS INSTRUMENT MUST BEDISCONNECT- ED FROM THE SOURCE OF AC POWER BEFORE IT IS WORKED ON. As with any piece of laboratory equipment, periodic inspection for worn and/or damaged parts should be performed on a regular basis in order to maintain optimum performance ...

SECTION 6.0 - TROUBLESHOOTING

(FOR QUALIFIED SERVICE PERSONNEL ONLY) DANGER! NEVER ATTEMPT TO PERFORM REPAIRS IF THIS INSTRUMENT IS PLUGGED IN! TO AVOID SERIOUS ELEC- TRIC SHOCK OR ELECTROCUTION, THIS INSTRUMENT MUST BE DISCONNECTED FROM THE SOURCE OF AC POWER BEFORE REMOVAL OF ANY PROTECTIVE COVERS. Unit will not operate; Cause: Fuse blown. Remedy: Replace fuse with proper size and type. (See fuse replacement). Cause: Supply voltage low or at zero. Remedy ...

6.2 MOTOR BRUSH REPLACEMENT (SEE FIG. C)

1. Unplug unit from the power source. 2. Remove the screws which secure the cover to the con- trol housing and remove cover. 3. Locate and remove the red and black motor leads. 4. Loosen the four screws which secure the motor to the control housing. Do not remove screws. 5. Remove the drive belts from the motor drive gears. 6. Using a 3/32" Allen wrench, loosen the set screws secur- ing the drive gears to the motor ...

SECTION 7.0 - SPECIFICATIONS FOR

BATTERY BACKUP (SEE ALSO GENERAL SPECIFICATIONS FOR OVER- ALL UNIT) 1. Batteries used: (2) Panasonic LCR12V 3.4P 12V, 3.4Ah OR (2) Powersonic Model PS-1230 l2Volt, 3.OAh 2. Startup voltage: 20.4V Battery voltages below 20.4 volts indicate batteries hooked up wrong or damaged batteries. Charger will trickle charge at a rate of 10ma if it detects a battery voltage of below 20.4V 3. Battery recharge time: About 8 hours Recharg ...

9 - 1

SECTION 9.0 - BACKUP OPERATION 1. The battery backup system utilizes two sealed lead acid batteries which must be maintained in a fully charged state to ensure proper auxiliary operation. The charging circuitry charges the batteries whenever the roller appa- ratus is plugged in and power is applied to it. The charg- ing circuit will charge the batteries even if the power switch on the roller apparatus is in the Off position. 2. If primary power is lo ...

SECTION 10 - BACKUP TROUBLESHOOTING

(FOR QUALIFIED SERVICE PERSONNEL ONLY) DANGER! ELECTRIC SHOCK HAZARD EXISTS DURING MOST TROUBLESHOOTING PROCEDURES. SERVICE PERSONNEL MUST USE PROPER SAFETY PRECAUTIONS. Note: Troubleshooting should be performed using at least par- tially discharged batteries. A normally functioning charger will automatically shut down if batteries are fully charged. Batteries pulled from stock should have a full charge when new. 10.1 CI ...

SECTION 11 - SPECIFICATIONS OF

ROTATION ALARM SYSTEM (SEE FIG. F) 1. Rotation Failure Detection Method: Magnetic Reed Switch Four magnetic reed switches are located at the farthest end of the main drive belt train, two for each half of the roller rack. Magnets embedded into plastic pulleys close the magnetic reed switches as they pass during normal rotation. 2. Time between rotation failure and user notification: 3 minutes The Rotation Alarm System will no ...

SECTION 13 - TESTING OF

ROTATION ALARM SYSTEM 13.1 Testing with unit in Rotation Alarm in full opera- tion a. Turn the roller apparatus to "On" position. b. Turn the main speed control fully counterclockwise so that the roller apparatus stops rolling. c. The Rotation Alarm system should indicate rotation fail- ure within 3 minutes, the LED indicators should flash and an audible alarm should be heard. d. Reset the Rotation Alarm by first turning the speed c ...

SECTION 15 - TROUBLESHOOTING THE

ROTATION ALARM SYSTEM Equipment required: Multimeter measuring ohms and volts, #1 Phillips screwdriver, small magnet. 15.1 Rotation Alarm false alarms a. Magnetic reed switch cable not properly connected. Check to see that the magnetic reed switch cable con- nectors are properly plugged into the roller apparatus control housing. b. Break in magnetic reed switch cable. Check continuity of the magnetic reed switch cable by un ...

SECTION 16 - PARTS LIST

16.1 MODULAR ROLLER DECK ASSEMBLY (FIG. A) ITEM DESCRIPTION USE QTY. WHEATON NO. 1 CABINET, BASE 1 2 FRONT RAIL BASE 1 052709 3 REAR RAIL BASE 1 052710 4 ASS'Y SPEED CONTROL 1 052720 5 BRACKET MOTOR 1 055476 6 MOTOR, 28 RPM, 90VDC .312" DIA SHAFT 1 052713 7 MAINS POWER SWITCH DPST 1 055305 8 METER, VOLTAGE, 0-I00VDC 1 055306 9 FACE PLATE 1 055477 10 PULLEY, 3/8" DIA HOLE 2 052730 11 SCREW, #6-32 X 3/8" LG. PPHM 19 052240 12 NUT, HEX ...

IEC POWER INLET MODULE

1 055302 40 CONN, 1/4" PUSHON 2 050312 41 LED BUSHING 3 052719 42 SCREW, #4-40 X 1/4" LG PPHM 2 052207 43 BRACKET BATTERY BACKUP 1 052684 44 FUSE DRAWER 115V 1 055303 45 VOLTAGE SELECTOR MODULE 1 05304 46 FUSE, 1 1/4 X 1/4 3AG .750 AT 250V 1 055450 47 LABEL, USE LEAD ACID BATTERIES 1 055468 48 LABEL, ! INTERNATIONAL CAUTION 1 054929 49 LABEL, SECONDARY GROUND 3 054994 50 LABEL, MAIN GROUND 1 0 ...