Madill 3000 Operation & Maintenance Manual

SAFETY INDICATORS ...................................................................................................... 1 FOREWORD ...................................................................................................................... 2 MACHINE OVERVIEW ...................................................................................................... 3 GENERAL LAYOUT ........................................................................................................... 4 EMERGENCY EXIT ........................................................................................................... 5 Emergency Exit Op ...

Main Display ......................................................................................................................... 23 Warning Lights and Buzzers ................................................................................................. 24 Climate Control ..................................................................................................................... 25 Joystick Set-up ...................................................................................................................... 26 Engine ...

operating or providing service on the Madill Log Loader. Through this manual these symbols will be used to draw your attention to safety information. (Red) Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is to be limited to the most extreme situations. (Orange) Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. (Yellow) Indicates a potentially hazardous situation which, if not avoided, may result in minor or m ...

machine and all the necessary information so they may take full advantage of the built- in capabilities. If the machine is operated and maintained properly, it will lessen the need for costly out-of-warranty repairs and downtime. For this reason, it is imperative that the basic needs of the machine be satisfied. The machine must be lubricated with the specified lubricants at the recommended intervals. When ordering parts, please include the Madill serial number of the machine and Volvo serial number of the engine. Note: Madill reserves the right to make tec ...

hydraulic system, use a piece of cardboard or wood. A small stream of high pressure oil can penetrate the skin and cause serious injury. DO NOT USE YOUR HAND OR FINGERS TO SEARCH FOR LEAKS. If you are struck by pressurized hydraulic fluid, seek medical attention immediately. During break in period (first 100-200 hours of operation) higher oil consumption is normal. For this reason, check the oil level more frequently than the normal recommendation. MACHINE OVERVIEW When the machine is first delivered, it is important to go through a series of inspections and checks before placing the machine in service. Checking the po ...

operation of this exit, regular inspection and proper maintenance is essential. The latch and knobs should be checked for proper operation regularly and lubricated as required. This exit should be tested / opened monthly. Emergency Exit Operation The window located in the roof of the cab serves as the secondary emergency exit for this machine Emergency Roof Exit Inside Release: 1. Pull down on rubber latches. 2. Move seated ball out of retaining clips. 3. Swing the window up. ...

2. Push threaded rods through emergency exit housing. 3. Swing window open. Alternative Side Window Exits Inside Release: 1. Unscrew the three star knobs that run up the edge of the window 2. Push threaded rod through cab wall 3. Swing window open The Alternate Side Window Exists are only operable from inside the cab. There is no outside release for these windows. ...

never permitted NEVER start the engine without an air filter in place Cab to Riser bolts to be torqued to 1100 Ft.-lb. per bolt with Loctite C5-A applied. SAFETY PRECAUTIONS Before you start Know your machine; become familiar with the machine’s work envelope/area. Adhere to proper cleaning and maintenance schedules. Do not operate the machine without wearing PPE as per your worksite and/or local regulations. Ensure protective guards are in place. Check height, weight and width restrictions for your work area. Be sure you know about any hazards, such as power lines. Be familiar with the hand signals used in your workpl ...

service on this machine, the Night switch must be turned to the OFF position, unless otherwise specified for testing procedures. Overloading the machine may result in rollover which may cause serious injury or death. Travelling Always ensure that the working area is free of persons before swinging or travelling the machine. Never get on or off the machine while it is in motion. Lock the swing brake when you travel. Cross obstacles at an angle and at low speed. Watch to see that your boom clears all obstacles. Hydraulically released travel brakes are automatically released when any travel control is engaged. Loss of system press ...

hazards that can arise over time if the equipment is not kept clean and well maintained on a continual basis. In order to minimize the fire hazards present on the machine it is important to reduce or eliminate both potential sources of fuel for a fire and potential sources of ignition. The following precautions must be taken for the safe operation of the machine:  Accumulation of needles, leaves, bark, wood chips, sawdust or other debris must be removed daily  Hydraulic leaks, accumulations of grease, diesel fuel or oil must be repaired and cl ...

engine mounted components is NEVER recommended. Welding Precautions When welding, the following must be done to avoid damage to the machine electrical systems. 1. Turn the night switch to the OFF position as per the Night Switch procedure in this manual. 2. Both the positive (+) and the negative (-) battery leads must be disconnected before welding. 3. Unplug the following four computer harnesses, located in the cab riser prior to welding. 4. Ground cable must be in close proximity to welding location. Locate ground near electrode so that no current will flow through bearings, bushings or pinned connections. ...

circuit must be inspected and tested for shorts or malfunctioning parts. Failure to do so can harm other equipment or result in a fire. It is never recommended to bypass a fuse. Fuse Panel Every circuit on the machine is protected by a fuse located in either MVEC #1 or MVEC #2 on the wall in the cab riser. If a fuse blows it MUST be replaced with one of the correct value (see Chart). MVEC #1 MVEC #2 MVEC #2 MVEC #1 ...

LHTS_LO 20A F1 Not Used 3A F2 High Beam Lights LHTS_HI 10A F2 Blower High 15A F3 Horn HORN 20A F3 Wash Pump 10A F4 HFX48 Load Power #1 HFX48_LP1 10A F4 Blower Low 15A F5 HFX48 Load Power #2 HFX48_LP2 10A F5 Wiper 15A F6 HFX48 Load Power #3 HFX48_LP3 10A F6 A/C Comp Clutch 10A F7 HFX48 Load Power #4 HFX48_LP4 10A F7 Blower Med 15A F8 HFX48 Load Power #5 HFX48_LP5 10A F8 Pressurizer 15A F9 Ignition Power IGN_PWR 10A F9 RC Card (4000 Only) 3A F10 Rear Light LHTS_REAR 10A F10 Not Used 3A F11 Display Power VA_PWR 5A F11 115V Inverter 30A F12 HFX48 Load Pow ...

Note: Operator can customize joystick function through touch screen display ...

Note: Operator can customize joystick function through touch screen display ...

- Activates pilot pressure and hydraulic function - Deactivates pilot pressure and hydraulic function Travel Mode Press Sequence - Allows automatic gear selection of HIGH/LOW - Locks travel drives in low gear Engine Fan Reverse - Press to reverse fan direction - Press and hold button will activate max fan override Swing Brake Press Sequence - Locks swing function - Unlocks and allows swing function Work Light - Triple function press sequence: LOW/HIGH/OFF Rear Light - Press sequence: ON/OFF Interior Light - Press sequence: ON/OFF Throttle Control Press Sequence - Brings idle to 2000 rpm for 3000 or 1650 ...

tampered with or deactivated in any way. Never operate the machine from anywhere but the operators seat. Key Switch OFF – Disconnects all electrical power, Turn to OFF position to shut down engine. Leave key in this position when machine is not operating. RUN – Battery is connected and electrical function is regained, Key will stay in this position while engine is running. START – This will start the engine by connecting the battery to the start relay, hold here until engine starts. Once released the key will return to RUN position. Pilot isolator This safety feature is provided to prevent accidental and improper ...

speakers. See manufacturer’s operator manual for complete instructions. Basic Functions Power Press the JENSEN power button (1) to turn the unit on/off. Restore Factory Settings Perform the following steps to reset the radio to factory default settings: 1. Press and hold the power button (1) to display the software version. 2. Press the VOL+ button (3) to display “RESET” 3. Press the power button to confirm factory default restore. After reset, the unit will default to FM mode. Volume Press the VOL +button (3) to increase the volume. Press the VOL -b ...