Automation Direct CLICK PLUS Series Quick Start Manual

CUMMING, GA 30040-5860 1-800-633-0405 C2-02CPU Quick Start Guide Copyright© 2020, Automationdirect.com Incorporated/All Rights Reserved Worldwide Before You Begin... This guide provides a quick overview of installation and setup of your CLICK PLUS CPU. It assumes some familiarity with the installation and operation of industrial control equipment. Please read and understand the information in this guide prior to installation, operation, or servicing this equipment. The CLICK PLUS User Manual provides full specifications and more in-depth information on installation, setup, programming and operation of the device. The User Manual (C2-USER-M) is available in PDF format by scanning this QR code or from https:// www.automationdirect.com/pn/doc/manual/ C2-USER-M. Extensive online help is also available from within the CLICK software or at https://www.automationdirect.com/clickplcs/free-software/ software-help. What You’ll Need ƒƒ CLICK PLUS CPU ƒƒ PC, or Android or iOS mobile device (for setup/provisioning) ƒƒ Click Software ver. 3.00 or later (PC) or Click App (mobile device) ƒƒ 24VDC power supply (SELV and Limited Energy) (CLICK power supply C0-00AC or C0-01AC is recommended.) ƒƒ Appropriate enclosure with vertical surface for DIN rail or surface mount ƒƒ M4 screws, spring washers and flat washers if surface mounting ƒƒ Ferrules and crimping tool for wire terminations (recommended) ƒƒ An Option Slot cover (part #C2-FILL) is recommended if you are not planning to use an Option Slot module. (Sold separately.) ƒƒ Basic tools (screwdriver, wire stripper, etc.) PLEASE REVIEW THE SAFETY WARNINGS ON THE NEXT PAGE! CLICK PLUS C2-02CPU The CLICK PLUS C2-02CPU provides the full power of the CLICK PLUS CPU family, in a unit optimized for wireless connectivity. It offers both Wi-Fi and Bluetooth connection for simple wireless provisioning and connectivity with the CLICK Mobile app. The CPU is compatible with the full line of CLICK PLUS Option Slot modules and CLICK Stackable modules. Key Features ƒƒ Real Time Clock/Calendar ƒƒ Battery backup (battery sold separately) ƒƒ micro-B USB port ƒƒ WLAN ƒƒ Bluetooth Shown with optional C2-FILL slot cover (sold separately)

CUMMING, GA 30040-5860 1-800-633-0405 C2-02CPU Quick Start Guide Copyright© 2020, Automationdirect.com Incorporated/All Rights Reserved Worldwide Safety Warnings Please follow these instructions for personal and operational safety. WARNING Assumes that incorrect handling may cause hazardous conditions, resulting in severe injury or death. CAUTION Assumes that incorrect handling may cause hazardous conditions, resulting in medium or slight injury, or may cause equipment damage. WARNING ƒƒ Don’t use this equipment in a flammable or explosive environment in order to avoid accidental injury or fire. ƒƒ You should use external electromechanical devices that are independent of the PLC (Programmable Logic Controller) system to provide protection for any part of the system; otherwise malfunction or output failures may result in a hazardous accident. ƒƒ 24VDC power is required from a secondary circuit or a specific power supply unit only. ƒƒ Ensure the Ground Terminal of the Power Supply (C0-00AC/ C0-01AC) for the CLICK PLUS CPU is connected to Earth Ground to avoid electric shock or equipment damage during a short circuit. ƒƒ Don’t operate the equipment with a nonconforming external power supply to avoid electric shock, equipment damage or fire. ƒƒ Don’t intentionally fault the wiring; this may cause equipment damage or fire. ƒƒ To avoid electric shock or malfunctions which might result in an accident, don’t touch any terminal while the PLC power is on. ƒƒ Don’t put metals (e.g. screwdriver) into vent holes, or drop trash or foreign objects (e.g. wire cut-offs) into the device, in order to avoid electric shock or equipment damage. ƒƒ If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be invalidated. CAUTION ƒƒ For use in Pollution Degree 2 Environment. Use and store the equipment in an environment described in the specifications (regarding temperature, humidity, vibrations, shock, etc.) in order to avoid equipment damage or fire. ƒƒ Ensure all wiring has strain reliefs in order to avoid damage to insulation that might result in electric shock or fire. ƒƒ Ensure secondary external power circuits are only live after PLC control program is started; otherwise a malfunction or output failure may result in a hazardous accident. ƒƒ Don’t block the vent holes. This may cause an increase of inter­ nal temperature resulting in equipment damage or fire. ƒƒ Don’t disassemble or modify equipment so as to avoid electric shock, equipment damage, or fire. ƒƒ Cut off all phases of the external power source before mainte­ nance work, thus avoiding electric shock or equipment damage. Hardware Installation ENCLOSURES It is important to select the appropriate enclosure to ensure safe and proper operation of your CLICK PLUS PLC system. Please use this product in a metal enclosure/cabinet. Control applications vary and yours may require additional considerations. At a minimum your enclosure should include: ƒƒ Conformance to electrical standards ƒƒ Protection from the elements in an industrial environment ƒƒ Common ground reference ƒƒ Maintenance of specified ambient temperature ƒƒ Access to equipment ƒƒ Security or restricted access ƒƒ Sufficient space for proper installation and maintenance of equipment CLEARANCES AND ORIENTATION ƒƒ Mount the unit horizontally to provide proper ventilation. ƒƒ There is a minimum clearance requirement of 2in. (51mm) from all sides of the cabinet and the equipment. ƒƒ There is a minimum clearance requirement of 1.5 in. (38mm) from the wiring ducts and the equipment ƒƒ Do not mount the unit upside down, on a horizontal surface, or in a vertical arrangement. Minimum clearance requirement of 51mm for A, B, and C. Air Flow Air Flow TX2 PORT2 PORT1 RX2 RX1 TX1 PWR ERR RUN STOP RUN

CUMMING, GA 30040-5860 1-800-633-0405 C2-02CPU Quick Start Guide Copyright© 2020, Automationdirect.com Incorporated/All Rights Reserved Worldwide Hardware Installation, continued CAUTION Discharge static electricity before installation or wiring in order to avoid electric equipment damage. MOUNTING The CLICK PLUS can be mounted on DIN rail or surface mounted using built-in mounting tabs. ƒƒ When installing on DIN rails, always use end brackets on both ends of assembly. (AutomationDirect p/n DN-EB35) ƒƒ Use 35mm width DIN Rails. ƒƒ Use M4 size screws when you surface mount. ƒƒ Tighten the screws with a spring washer and a small round washer and torque 0.5 to 0.6 N·m. ANTENNA MOUNTING The CLICK PLUS CPU uses a single 2.4 GHz antenna for both Bluetooth and wireless LAN connections. It can use an SE-ANT210 direct-mount antenna, but for a continuous WLAN connection from within a metal enclosure an SE-ANT250 remote-mount antenna is recommended. Click Pull tab down. Push tab up until... DIN Rail Mounting Upper Mounting Tab Lower Mounting Tab Surface Mounting SE-ANT250 Remote-mount antenna WIRING 24VDC power is supplied to the CLICK PLUS CPU through wiring connected from the power supply output to the 4-pin connector located on the bottom of the CPU unit. 16–28 AWG wiring is supported. We recommend using crimping ferrules on all wire terminations for a more secure connection. The following crimping ferrules are recommend­ ed for the 24VDC power terminals. Company Type Model No. Compliant Wire AutomationDirect Ferrule V30AE000009 V30AE000041 0.2–0.5 mm2 (22–26AWG) * Maximum tightening torque is 0.22 to 0.25 N·m. Take care not to contact adjacent terminal. Please use SELV (as defined by UL61010-2-201) and Limited Energy (as defined by UL61010-1, 9.4) power supply. CLICK power supply C0-00AC or C0-01AC is recommended. CAUTION Do not operate without first installing safety cover over power supply leads. Power supply symbols listed on the equipment are indicated by the symbols shown below. Name Description Symbol DC Direct current IEC6047 No. 5031 G Functional earthing IEC6047 No. 5017 CAUTION Safety instruction for battery replacement ISO 7000 No.0434B I/O wiring is discussed in each module’s documentation. 24VDC 0V PF G 24VDC 0V G CLICK PLUS CPU CLICK Power Supply OPTION SLOT MODULE (OPTIONAL) STACKABLE MODULES (OPTIONAL) 24VDC power is supplied to the CPU unit through wiring connected from the power supply output to the 4-pin 24VDC input connector located on the bottom of the CPU unit. CAUTION DO NOT USE the PF connector. Leave this terminal unconnected. Connecting the PF terminal to another device may cause damage to the CLICK PLUS CPU.

CUMMING, GA 30040-5860 1-800-633-0405 C2-02CPU Quick Start Guide Copyright© 2020, Automationdirect.com Incorporated/All Rights Reserved Worldwide 1 3 Power 10+ minutes 2 Remove Power 4 5 INSTALL OR REMOVE THE OPTION SLOT MODULE INSTALL OR REMOVE STACKABLE MODULES 1. Slide the expansion port LOCK lever to “UNLOCK” and remove bus cover. 2. Align I/O module with right hand side of CPU, engaging bus connector so that modules are flush. 3. Slide the “LOCK” lever firmly towards rear of modules, locking them together. 1 2 3 To remove a module, work the installation steps in reverse. INSTALL OR REPLACE THE BATTERY (Lithium CR2032 battery, Part # D0-MC-BAT, not included) 1. Power up the CPU for at least 10 minutes to charge the CPU’s capacitor prior to removing the battery. This will retain function memories. We recommend you backup data memory before replacing the battery. 2. Power off the CPU. 3. Pull out the battery holder. (This may require a small screwdriver to push in the tab and lift it when the unit is mounted.) 4. Put in a new battery, with the positive (+) polarity side facing the battery holder. 5. Insert the battery holder into the CPU and push it all the way in. 6. Power on the CPU. Battery life is about 3 years. Replace battery within 10 minutes of power off. Hardware Installation, continued 1 Remove the Option Slot Cover (#C2-FILL) if it was installed in the CPU, by grasping its top and bottom front corners, squeezing and pulling it forward. 2 Hold the Option Slot Module by the top and bottom front corners, align the PCB card edge with the guide slots in the CPU, and slide the module into its slot. Press the module into place until it is fully seated 3 Push the top and bottom locking clips backward until they click into place. Lift slightly on the locking clips until they release, then slide each clip forward. Reverse the procedure. To install an Option Slot Module To install an Option Slot Module To remove an Option Slot Module To remove an Option Slot Module 3 Push the top and bottom locking clips backward until they click into place. Lift slightly on the locking clips until they release, then slide each clip forward. Reverse the procedure. To remove an Option Slot Module To remove an Option Slot Module 1 Remove the Option Slot Cover (#C2-FILL) if it was installed in the CPU, by grasping its top and bottom front corners, squeezing and pulling it forward. 2 Hold the Option Slot Module by the top and bottom front corners, align the PCB card edge with the guide slots in the CPU, and slide the module into its slot. Press the module into place until it is fully seated 3 Push the top and bottom locking clips backward until they click into place. Lift slightly on the locking clips until they release, then slide each clip forward. Reverse the procedure. To install an Option Slot Module To install an Option Slot Module To remove an Option Slot Module To remove an Option Slot Module 3 Push the top and bottom locking clips backward until they click into place. Lift slightly on the locking clips until they release, then slide each clip forward. Reverse the procedure. To remove an Option Slot Module To remove an Option Slot Module CAUTION Cut off all phases of the power source externally and wait 5 seconds before installing or removing the Option Slot module or Stackable I/O of a running system. CAUTION Battery may explode if mistreated. Do not recharge, disassemble, or dispose of in fire.

CUMMING, GA 30040-5860 1-800-633-0405 C2-02CPU Quick Start Guide Copyright© 2020, Automationdirect.com Incorporated/All Rights Reserved Worldwide Setup & Provisioning via Bluetooth The C2-02CPU can be configured over a Bluetooth, Ethernet or micro USB connection. You will need a Windows® PC or a mobile device (iOS or Android) and a appropriate antenna or cable for the method you choose. This guide covers the simplest cases—setting up a new CLICK PLUS device using a mobile device over a Bluetooth connection or setup over USB connection to a PC. For other setup and provisioning methods, including the use of preconfigured provisioning files, please see the CLICK PLUS User Manual or Software help file. Connection Requirements Method Requirements Bluetooth 2.4 GHz antenna* (SE-ANT210 or SE-ANT250) * A remote-mounted antenna is recommended to connect with the enclosure closed. PREPARE A MOBILE DEVICE FOR CONNECTION Install the CLICK PLUS Provisioning App using one of the QR codes below, or search for the app in the appropriate app store (CLICK PLUS, published by Automationdirect.com). FIND THE NEW CPU Connect to the CPU as follows: 1. Open the CLICK PLUS Provisioning App. 2. Tap Start in the App. 3. Cycle power on the CLICK PLUS CPU or press the Pairing button on the CLICK PLUS CPU for 1 second. (A factory- default CPU will be in pairing mode for 30 seconds after power is applied.) The blue BT LED will start flashing. 4. The App will find the CLICK PLUS PLC that’s in Provisioning mode. The blue BT LED will be ON solid when the App is connected to the PLC. Tap Next in the App to continue. 5. If the App detects that the PLC is factory new and the network settings have not been configured, it will prompt you to Tap Next to begin the provisioning process. iOS QR Code Android QR Code Apple Store Google Play Store Pairing Button BT LED Flashing

CUMMING, GA 30040-5860 1-800-633-0405 C2-02CPU Quick Start Guide Copyright© 2020, Automationdirect.com Incorporated/All Rights Reserved Worldwide NAME THE CPU AND SELECT A PORT 6. Enter a name for the CPU and tap Next. Choose a unique name if other CLICK PLCs are on your network. 7. Choose which network port to provision (wired or wireless). CONNECT TO A WIRELESS ACCESS POINT (SKIP FOR WIRED CONNECTION) You will need an active Network Access point available within range of the CLICK PLUS PLC, and know the password to allow the PLC to connect to the Network. 8. The CLICK PLC will scan for any access point within range. Select an Access Point and type in the correct password that the PLC will need to connect. SET UP NETWORK PARAMETERS 9. Once the PLC is connected to the wireless access point or wired network, choose which IP address configuration to use, then tap Next to continue. 9a. Use DHCP: Automatically assign a network IP address to the CLICK PLUS PLC. This is often the simplest way to connect. 9b. Use Default Fixed Address: Wireless: 192.168.0.11 Wired: 192.168.0.10 9c. Use the following IP address: Manually enter valid IP address, subnet mask, and gateway for your network. 10. The CLICK PLUS will connect to the network and exchange configuration information. If the settings are correct, the App will show the Completion screen and the network settings of the CLICK PLUS can be viewed. If using a wireless connection, the CLICK PLUS WLAN LED will also be ON. The PLC is now connected to the network and accessible to PCs running the CLICK Programming Software and connected to the same network. Setup & Provisioning via Bluetooth, continued

CUMMING, GA 30040-5860 1-800-633-0405 C2-02CPU Quick Start Guide Copyright© 2020, Automationdirect.com Incorporated/All Rights Reserved Worldwide External Features CPU is shown with opƟonal C2-FILL OpƟon Slot Cover installed. Mode SW Status LEDs micro USB OpƟon Slot (for OpƟon Slot Module) (Device) Expansion Connector WLAN/BLE External Antenna Port Power Block Terminal BaƩery (OpƟon) C2-02CPU C2-02CPU BLUETOOTH LED (Blue) On Link Activity (per packet) Blink Disabled in PLC (200ms flash) No Link Off Blink Pairing Mode (500ms flash) Blink ERROR LED (RED) On Self Diagnostic Error Self Diagnostic Warning No Error Off Blink WLAN LED (Green) On Link Activity No Link Off Blink POWER LED (Green) On Power Good USB Low Power Mode Power Failure Off Blink RUN LED (Green) On CPU Run Mode Initializing Analog Module CPU Program Mode Off Blink LED Status Indicators Connecting via USB To connect the CLICK PLUS CPU to a PC, use a USB A to USB micro-B cable, such as the AutomationDirect USB-CBL-AMICB6 cable. 1. Connect the cable between the CPU micro-B port and an available USB port on your PC. USB Cable ADC Part # USB-CBL-AMICB6 PC with USB A Port USB B Port CLICK Plus PLC 2. Once connected open the Software and select the PLC Menu and Connect. 3. In the Connect to PLC Window, select USB for Port Type. 4. For Com Port No., select the COMX (CLICK PLUS). LOAD A PROJECT The CLICK PLUS CPU is now ready to continue configuration using the CLICK software and load a project.

CUMMING, GA 30040-5860 1-800-633-0405 C2-02CPU Quick Start Guide Copyright© 2020, Automationdirect.com Incorporated/All Rights Reserved Worldwide USB Programming Port Specifications Communications Ratings USB 2.0 Full Speed (12Mbps) Connector Micro USB Type B Bus Power USB Low power Mode: Max. 500mA USB power supplied when USB cable is connected. Disabled Functions: ƒƒWLAN ƒƒBluetooth ƒƒStackable I/O ƒƒRUN Mode Recommended Cable AutomationDirect p/n USB-CBL-AMICB6 USB Cable Length Max 15 ft. Wireless LAN (WLAN) Specifications Standard IEEE 802.11/b/g/n Frequency 2.4 GHz Maximum Transmitting Power 20.5 dBm (112mW) Transmission Distance Up to 30m with no interference Line Speed Up to 150 Mbps WLAN Mode Station Security WPA/WPA2/WPA2-Enterprise/WPS Encryption AES/RSA/ECC/SHA Antenna External RF Certification FCC/CE(Red)/IC/MIC/AS/NZS Status Lamp WLAN(Green) Bluetooth Specifications Standard IEEE 802.15.1 v4.2 Bluetooth Low Energy Frequency 2.4 GHz Maximum Transmitting Power 0 dBm (1mW) Transmission Distance Up to 10m Line Speed Up to 1 Mbps Antenna External Association Certification Bluetooth SIG Pairing Yes RF Certification FCC/CE(Red)/IC/MIC/AS/NZS Status Lamp BT (Blue) Backup Battery Specifications Type CR-2032 (AutomationDirect #D0-MC-BAT recommended) Technical Specifications Power Specifications Power Input Voltage Range 20–28 VDC Class 2 or SELV(Safety Extra-Low Voltage) or Limited Energy Circuit power supply Maximum Power Consumption 20W Maximum Inrush Current 30A @ 1ms Acceptable External Power Drop Max 10ms (AC Power Failure with C0-00AC or C0-01AC) Wire Range 16–28 AWG Wire Strip Length 7.0 mm Wire Specification Lead-free, heat resistant, polyvinyl chloride insulated copper wire, rated over 80°C Screw Torque 2.0–2.2 lb-in [0.22–0.25 N·m] 24VDC Power Terminal Block Replacement AutomationDirect p/n C0-4TB General Specifications* Operating Temperature 32°F to 131°F (0°C to 55°C) Storage Temperature –4°F to 158°F (–20°C to 70°C) Ambient Humidity 30% to 95% relative humidity (non–condensing) Altitude Up to 2,000m Environmental Air No corrosive gases Pollution Degree 2 (UL840) Environment For Indoor Use Only Weight 94g (3.3 oz) Agency Approvals UL61010 (File No. E157382, E316037); CE (EN61131-2); CUL Canadian C22.2 Radio Standards ƒƒFCC part15C (US) ƒƒRED Article3.2 (CE) ƒƒIC RSS-247 (Canada) ƒƒMIC Item 19 of Article 2-1. (Japan) ƒƒAS/NZS 4268 (Australia and NEW ZEALAND) Other RoHS 2011/65/EU Amendment (EU)2015/863 Bluetooth SIG, SD associate * Isolate from shock, vibration and electric or ferromagnetic field. Keep out iron powder, moisture, oil or chemicals. Indoor use only. Keep out of direct sunlight. Please see User Manual for full environmental specifications. Meets EMC and Safety requirements. See the Declaration of Compliance for details.

CUMMING, GA 30040-5860 1-800-633-0405 C2-02CPU Quick Start Guide Copyright© 2020, Automationdirect.com Incorporated/All Rights Reserved Worldwide Mechanical Drawings Unit Dimensions: mm [in] BLUETOOTH PAIRING MODE SWITCH MICRO USB POWER TERMINAL BLOCK OPTIONAL MODULE SLOT ANTENNA STATUS LED's 101.8 4.01 85.0 3.35 46.6 1.83 46.4 1.83 FULLY EXTENDED ( OVERALL ) 53.5 2.11 60.8 2.39 32.3 1.27 126.8 4.99 PART NO. SE-ANT210

CUMMING, GA 30040-5860 1-800-633-0405 C2-02CPU Quick Start Guide Copyright© 2020, Automationdirect.com Incorporated/All Rights Reserved Worldwide FCC and ISED Regulatory Statements The C2-02CPU has achieved modular radio certification on a reference design for the United States and Canada . The reference design has been certified for Part 15.247 (Intentional Radiator) of the FCC rules and regulations, Industry Canada RSS-210. Per FCC 15.19(a)(3) and (a)(4) This device complies with part 15 of the FCC Rules. Operation is subject to the follow­ ing two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. The C2-02CPU complies with Part 15.247 modular (Inten­ tional Radiator) FCC rules and regulations. Changes or mod­ ifications not expressly approved by AutomationDirect could void the user’s authority to operate the equipment. Per RSS-Gen, Section 8.4 this device complies with Industry Canada license-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. Par RSS-Gen, Section 8.4 cet appareil est conforme à la norme RSS Industrie Canada exempt de licence. Son fonctionnement est soumis aux deux conditions suivantes: (1) cet appareil ne doit pas provoquer d’interférences et (2) cet appareil doit accepter toute interférence, y compris les interférences pouvant causer un mauvais fonctionnement du dispositif. Accessories SE-ANT210 Whip/straight 2.4 GHz antenna, IP65, connector mount. SE-ANT250 Dome 2.4 GHz antenna, IP67, panel mount, 9.8ft/3m cable length. C2-FILL Snap-on CPU Option Slot cover for applications without an Option Slot module present. C0-4TB Replacement terminal block for the 24VDC power connection. Sold in packs of 2. D0-MC-BAT Replacement battery for CLICK PLUS CPU units.