Graco 226013 Instructions Manual

Specifications

Brand: Graco
Category: Industrial Equipment
Model: 226013 (Instructions Manual)
File Type: PDF
File Size: —
Pages: 20

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Grease dispense unit with pneumatic pump elevator for easy drum replacement. For

professional use only. Model 226013 50:1 Ratio Fire-Ball® Pump 5000 psi (34.5 MPa, 345 bar) Maximum Working Pres- sure 100 PSI (0.68 MPa, 6.89 bar) Maximum Air Pressure Model 226018 50:1 Ratio President® Pump 4000 psi (27.6 MPa, 276 bar) Maximum Working Pressure 80 PSI (0.55 MPa, 5.5 bar) Maximum Air Pressure Model 244637 75:1 Ratio President® Pump 4000 psi (27.6 MPa, 276 bar) Maximum Working Pressure 80 PSI (0.55 MPa, 5.5 bar) Maximum Air Pressure Model 204490, Elevator and Inductor without pump or hose kit Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions.

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Pressure Relief Procedure . . . . . . . . . . . . . . . . . 5 Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . 6 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Installing a Drum . . . . . . . . . . . . . . . . . . . . . . . . 10 Removing a Drum . . . . . . . . . . . . . . . . . . . . . . . 11 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Removing the Pump . . . . . . . . . . . . . . . . . . . . . 12 Reinstalling the Pump . . . . . . . . . . . . . . . . . . . . 12 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 20

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-

tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable. WARNING FIRE AND EXPLOSION HAZARD When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be aware that flammable fumes can ignite or explode. To help prevent fire and explosion: • Use equipment only in well ventilated area. • Eliminate all ignition sources, such as cigarettes and portable electric lamps. • Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline. • Do not plug or unplug power cords or turn lights on or off when flammable fumes are present. • Ground all equipment in the work area. • Use only grounded hoses. • If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem. • Keep a working fire extinguisher in the work area. EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals. • Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS forms from distributor or retailer. • Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu- facturer’s replacement parts only. • Do not alter or modify equipment. • Use equipment only for its intended purpose. Call your distributor for information. • Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces. • Do not kink or over bend hoses or use hoses to pull equipment. • Keep children and animals away from work area. • Comply with all applicable safety regulations. SKIN INJECTION HAZARD High-pressure fluid from dispense valve, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment. • Do not point dispense valve at anyone or at any part of the body. • Do not put your hand over the end of the dispense nozzle. • Do not stop or deflect leaks with your hand, body, glove, or rag. • Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment.

TOXIC FLUID HAZARD

Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin, inhaled, or swallowed. • Know the specific hazards of the fluid you are using. • Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local, state, and national guidelines. • Always wear protective eye wear, gloves, clothing, and respirator as recommended by the fluid and solvent manufacturer. MOVING PARTS HAZARD Moving parts can pinch or amputate fingers and other body parts. • Keep clear of moving parts. • Do not operate equipment with protective guards or covers removed. • Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure in this manual. Disconnect power or air supply. PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This equipment includes but is not limited to: • Protective eyewear, and hearing protection. • Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer. WARNING

Pump: Use a ground wire and clamp as shown in

Fig 1. • Air and fluid hoses: Use only electrically conductive hoses. • Air Compressor: Follow manufacturer’s recommen- dations. • Spray fun and dispensing valve: Ground through connection to a properly grounded fluid hose and pump. • Fluid supply container: Follow your local code. • Truck bed or platform: Follow your local code. • Solvent pails used when flushing: Follow your local code. Use only metal pails, which are conductive, placed on a grounded surface. Do not place the pail on a nonconductive surface, such as paper or card- board, which interrupts the grounding continuity. • To maintain grounding continuity when flushing or relieving pressure: Hold a metal part of the dispens- ing valve firmly to the side of a grounded metal pail, then trigger the valve. Grounding the Pump 1. Remove the ground screw (Z) and insert through the eye of the ring terminal at the end of ground wire (Y). 2. Fasten the ground screw back into the pump and tighten securely. 3. Connect the other end of the ground wire to a true earth ground. (Fig 1). Pressure Relief Procedure Follow the Pressure Relief Procedure whenever you see this symbol. 1. Close the pump’s air regulator. 2. Close the supply pump’s bleed-type master air valve (required in this system). 3. Hold a metal part of the dispensing valve firmly to a grounded metal waste container and open the dis- pensing valve until pressure is fully relieved. If you suspect that the dispensing valve, extension, or grease fitting coupler is clogged, or that pressure has not been fully relieved after following the steps above, VERY SLOWLY loosen the coupler or hose end cou- pling and relieve pressure gradually, then loosen com- pletely and clear the clog. The equipment must be grounded to reduce the risk of static sparking and electric shock. Electric or static sparking can cause fumes to ignite or explode. Improper grounding can cause electric shock. Grounding provides an escape wire for the electric current. FIG. 1 This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or servicing the equipment. Y Z

The Typical Installation (shown in fig 2) is only a guide

for selecting and installing this system. It is not an actual system design. Contact your local Graco representative for assistance in designing a system to suit your particu- lar needs. Positioning the Elevator 1. Position the elevator where the ceiling is at least 8 ft (2.6 m) high. The elevator is 90 in (2.4 m) when fully raised. 2. Provide adequate space in front of the elevator for changing drums and in back and on the side for plumbing. Mounting the Elevator 1. Secure the elevator base (A) to the mounting base (102) using screws (104), lockwashers (103), and nuts (105). (Fig 3) 2. Bolt the mounting base (102) to the floor for stability. 3. Verify the elevator is level. Loosen on or two screws (104) on the elevator base and place shims under the base, if necessary. 4. Place the inductor plate (2, 18, or 22) on the mount- ing base (102). 5. Loosen the screws (68) of both support brackets (83). Slide the support (64) down far enough to allow installation of the pump in the inductor plate. Tighten the bracket screws lightly. FIG. 2 mounting holes 5’ (1524 mm) supply lines (through wall) bleed-type master air valve high pressure fluid shutoff valve supply lines (from ceiling) 3” (76 mm) 1” (25 mm) 6” (152.4 mm) clearance for plumbing FIG. 3 A 102 103 104 105

Mounting the Pump

Models 226013, 226018, 244637 1. Mount the pump support bracket (86). (FIG. 4) 2. Remove inductor plate nut (11 or 24), locking ring (8 or 23) and o-ring (9). (FIG. 5) 3. In order, slide inductor plate nut (11 or 24), locking ring (8 or 23) and o-ring (9) on pump riser tube. (FIG. 5) 4. Adjust the inductor plate on the pump so that the pump intake is 0.12 in. (3.2 mm) above the mount- ing base. 5. Tighten the lock nut (11 or 24) securely. Continue with Step 4 below. NOTE: The full length of the pump intake slots must be just below the bottom of the inductor cone. Model 204490 Refer to FIG. 6 for Steps 1-3 below. 1. Lubricate the o-ring (20) in the inductor plate (18) with light, waterproof grease. (FIG. 6) 2. Mount the pump on the pump support (64) so the fluid outlet faces front. 3. Guide the pump intake valve as far as possible into the inductor plate, then tighten the set screws (19). Continue with Step 4 below. FIG. 4 86 FIG. 5 FIG. 6 DETAIL 0.12” (3.2 mm) pump intake slots 11 or 24 pump riser tube 8 or 23 2 or 22 18 20 19

Refer to FIG. 7 for the following Steps.

4. Loosen the pump support clamps again and raise the support (64) until it meets the pump base. 5. Secure the President or Fire-Ball pump to the pump support mounting plates from the underside with the screws (68). 6. Tighten screws (68) on lower pump bracket (83). 7. Slide the upper support bracket (83) up or down (the tubing of the pump support (64) will flex slightly) until the pump is in a true vertical position. 8. Tighten the screws (68) on the upper bracket. Installing the Hoses and Valves NOTE: Use thread sealant on all male threads except at the swivel unions. 1. Remove the plug from the top of the elevator cap and screw it into the air inlet (E) in the elevator base. (FIG. 8) 1. Screw the restrictor valve assembly (42) into the elevator cap. 2. Screw the 1/4 x 1/8 npt adapter (85) into the restric- tor valve. (FIG. 8) 3. Install the 1/4 x 3/8 npt adapter (89). (FIG. 8) 4. Connect one end of the 36 in. (914 mm) hose into the adapter and the other hose end into the snap-over valve’s (27) union (82). (FIG. 8) 5. Route the hose inside the arms of the pump support (64). (FIG. 7) 6. Screw the hex nipple (115 or 99) from the outlet hose kit (91 or 97) to the pump outlet. (See Parts Drawing on Page 16.) 7. Connect the kit’s swivel union (96) to the adapter with the opening in the valve (94) facing down. (See Parts Drawing on Page 18.) FIG. 7 83 64 68 The bleed-type master air valve is required in your system to relieve air trapped between this valve and the pump after the air is shut off. Trapped air can cause the pump to cycle unexpectedly and cause serious injury, including splashing in the yes or on the skin. Position the valve close to the pump. FIG. 8 E 85 89 27

Install a bleed-type master air valve on the pump’s

air supply line. 9. Install a fluid shutoff valve on the fluid supply line to shut off fluid to the pump. 10. Finish assembling the hoses and fittings as shown on Parts Drawing Page 16.

Installing a Drum

Refer to FIG. 9 for the following instructions. 1. Relieve the pressure, see Pressure Relief Proce- dure, page 5. 2. Close the ball valve (65). The handle will be at a 90° angle to the valve body. 3. Open the bleed-type master air valve (F). 4. Open the inductor plate vent by turning the knob (10) counter clockwise. 5. Pull open the snap-over valve (27) to raise the ele- vator. NOTE: To adjust the elevator speed, turn the restrictor valve screw (46) clockwise to decrease the speed or counter clockwise to increase the speed. 6. Center an opened 400 lb (181.4 kg) drum under the inductor plate so the drum bottom touches the ele- vator base (A). 7. Make the top of the fluid concave by scooping fluid from the center to the sides of the container. 8. Loosen the setscrews (73), holding pump mounting plates to the mounting bracket (C). Align the pump and inductor plate with the drum. NOTE: Keep your fingers and hands away from the sides of the drum or inductor plate to avoid pinching them when raising and lowering the pump. 9. Push in the snap-over valve (27) to lower the pump while guiding the inductor plate into the drum. 10. Press down the pump and rock it back and forth to seat the inductor plate. This helps eliminate air trapped beneath the plate. Continue this action until fluid appears at the vent opening (D). 11. Be sure that the pump is aligned vertically and tighten the set screws (73). 12. Close the inductor plate vent by turning the knob (10) clockwise. 13. For Models 226013, 226018, and 244637 only: a. Open the bleeder valve (94) at the pump outlet by turning the thumbscrew counter clockwise. b. Open the ball valve (65) until all air trapped in the pump and under the plate are pumped through the valve. c. Close the ball valve and the bleeder valve. d. Regulate the pump speed with the ball valve handle. 14. All Models: Always use the lowest possible pump pressure necessary for good delivery. Higher pres- sures cause premature pump wear and usually do not produce better results. NOTICE Always close the ball valve (65) as soon as the inductor plate reaches the bottom of the drum, indi- cating the drum is empty. Allowing the pump to run without fluid will cause damage to the pump. FIG. 9 46 F 27 10 73 A C D 94 65 47

Removing a Drum

1. Relive pressure, see Pressure Relief Procedure, page 5. 2. Press in and hold the air-assist valve (47) until the inductor plate rises above the drum. Release the valve. (FIG. 9) 3. Open the snap-over valve (27) and raise the eleva- tor to full height. (FIG. 9) NOTE: If you lose air pressure when reaching the drum chime, continue holding the air-assist valve and slowly pull out the snap-over valve until the chime is passed. Then, immediately close the snap-over valve to prevent raising the drum off the floor.

Refer to FIG. 10 for reference numbers.

NOTE: To avoid contaminating the fluid in the supply container, keep the pump intake and the inductor plate clean during the servicing operations. Place the parts on clean paper or rags. Removing the Pump 1. Relieve Pressure, see Pressure Relief Procedure, page 5. 2. Remove the drum. Disconnect the air-assist hose (41). For Model 204490: Loosen the inductor plate set screws (19). For Models 226013, 226018, and 244637: Unscrew the locking nut (11 or 24), taking note of the number of turns needed. 3. Push the snap-over valve (27) to lower the pump. 4. Relieve pressure in the pump and disconnect the hoses. 5. Disconnect the pump from the mounting bracket and remove it. Reinstalling the Pump 1. Connect the pump to the mounting bracket. 2. Attached hoses to pump. 3. Pull the snap-over valve (27) to raise the pump. 4. Attach drum. See Installing a Drum, page 10. NOTE: When attaching the pump to the inductor plate, turn the locking nut (11 or 24) the same number of turns noted in Removing the Pump, Step 2, or until you feel it settle in. FIG. 10 41 27 11 or 24

Low flow or air sucked into pump or

under inductor plate. 1. Open inductor plate vent 2. Loose inductor plate sleeve lock- ing nut 3. Worn inductor seals 1. Close the inductor plate. 2. Tighten the locking nuts. 3. Replace seals; See Parts Draw- ing Page 16. Failure of snap-valve or air-assist valve Worn o-rings or seals Remove valve, place in vise, disas- semble and replace parts as needed.

Elevator and Inductor Plate Assembly

Includes items 17, 25, 90, and 101 Model 226013 Pump, Elevator, and Inductor Plate Assembly Includes items 1, 25, 89, 90, 91 and 101 Model 226018 Pump, Elevator, and Inductor Plate Assembly Includes items 21, 25, 90, 97, 101, and 106 Model 244637 Pump, Elevator, and Inductor Plate Assembly Includes items 21, 25, 90, 97, 101, and 107 Ref No. 101: Part No. 205339 Elevator Base Assembly Includes items 102 - 105 Ref No. Parts No. Description Qty. 17 204405 INDUCTOR PLATE ASSEMBLY See parts on page 14 1 25 204461 WISHBONE SUPPORT ASSEMBLY See parts on page 16 1 90 204385 PNEUMATIC ELEVATOR See manual 306287 for parts 1 101205339 ELEVATOR BASE See parts below 1 Ref No. Part No. Description Qty. 1 204353 INDUCTOR PLATE ASSEMBLY See parts on page 14 1 25 204461 WISHBONE SUPPORT ASSEMBLY See parts on page 16 1 89 239888 50:1 RATIO FIRE-BALL PUMP See manual 308883 for parts 1 90 204385 PNEUMATIC ELEVATOR See manual 306287 for parts 1 91 204467 HOSE KIT See parts on page 18 1 101 205339 ELEVATOR BASE See parts below 1 Ref No. Part No. Description Qty. 21 205699 INDUCTOR PLATE ASSEMBLY See part on page 14 1 25 204461 WISHBONE SUPPORT ASSEMBLY See parts on page 16 1 90 204385 PNEUMATIC ELEVATOR See manual 306287 for parts 1 97 205102 HOSE KIT See parts on page 18 1 101 205339 ELEVATOR BASE See parts below 1 106 205395 50:1 RATIO PRESIDENT PUMP See manual 306674 for parts 1 Ref No. Part No. Description Qty. 21 205669 INDUCTOR PLATE ASSEMBLY See Parts on Page 14 1 25 204461 WISHBONE SUPPORT ASSEMBLY See parts on page 16 1 90 204385 PNEUMATIC ELEVATOR See manual 306287 for parts 1 97 205102 HOSE KIT See parts on page 18 1 101 205339 ELEVATOR BASE See parts below 1 107 239730 75:1 RATIO PRESIDENT PUMP See manual 308777 for parts 1 Ref No. Part No. Description Qty. 102 205340 BASE, elevator 1 103 100018 LOCKWASHERS, spring, 1/2” 4 104 100096 SCREW, hex hd cap, 1/2-13 x 2” 4 105 100321 NUT, 1/2-13 4 90 89, 106, or 107 91 or 97 103 104 105 102 1, 17, or 21

Ref No. 1: Part No. 204353

Inductor Plate Assembly: 400 lb Drum size Fits 50:1 Fire-Ball In-Line Pump; Includes items 2-16 Ref No. 17: Part No. 204405 Inductor Plate Assembly: 400 lb Drum size Fits Monarch and President In-Line Pumps Includes items 3 - 7, 10, 12 - 16, 18 - 20 Ref No. 21: Part No. 205699 Inductor Plate Assembly: 400 lb Drum size Fits 50:1 President In-Line Pumps Includes items 3 - 7, 10, 12 - 16, and 22 - 24 Ref No.Part No. Description Qty. 2 204502 PLATE, inductor, bare 1 3 100015 NUT, hex, mscr, 1/4-20 UNC-2a 1 4 100021 CAPSCREW, hex hd, 1/4-20 UNC-2a x 1” 1 5 104663 PLUG, pipe, 3/4 npt (f) 1 6 100799 SCREW, mach, rd hd, 1/4-20 x 1/2” 18 7 100859 SCREW, headless, full dog point, No. 10-24 x 1/4” 1 8 101644 SLEEVE, coupling 1 9 158776 O-RING 1 10 160865 KNOB, vent 1 11 161107 NUT, locking 1 12 161162 SEAL, rubber 1 13 161287 WIPER, inductor plate 1 14 161288 SEGMENT, full barrel 6 15 164432 CAP, vent 1 16 164497 ROD, vent release 1 Ref No.Part No. Description Qty. 3 100015 NUT, hex, mscr, 1/4-20 UNC-2a 1 4 100021 CAPSCREW, hex hd, 1/4-20 UNC-2a x 1” 1 5 104663 PLUG, pipe, 3/4 npt (f) 1 6 100799 SCREW, mach, rd hd, 1/4-20 x 1/2” 18 7 100859 SCREW, headless, full dog point, No. 10-24 x 1/4” 1 10 160865 KNOB, vent 1 12 161162 SEAL, rubber 1 13 161287 WIPER, inductor plate 1 14 161288 SEGMENT, full barrel 6 15 164432 CAP, vent 1 16 164497 ROD, vent release 1 18 204507 PLATE, inductor, bare 1 19 100556 SETSCREW, sq hd cup point, 5/16-18 x 3/8” 2 20 160721 O-RING, nitrile rubber 1 Ref No.Part No. Description Qty. 3 100015 NUT, hex, mscr, 1/4-20 UNC-2a 1 4 100021 CAPSCREW, hex hd, 1/4-20 UNC-2a x 1” 1 5 104663 PLUG, pipe, 3/4 npt (f) 1 6 100799 SCREW, mach, rd hd, 1/4-20 x 1/2” 18 7 100859 SCREW, headless, full dog point, No. 10-24 x 1/4” 1 10 160865 KNOB, vent 1 12 161162 SEAL, rubber 1 13 161287 WIPER, inductor plate 1 14 161288 SEGMENT, full barrel 6 15 164432 CAP, vent 1 16 164497 ROD, vent release 1 22 205698 PLATE, inductor, bare 1 23 196219 RING, locking 1 24 164962 NUT, collet 1 6 14 4 10 3 16 15 7 12 2 13 5 9 8 11 Tapered shoulder faces up 6 14 4 10 3 16 15 7 12 19 20 5 18 13 6 14 4 10 3 16 15 7 12 22 2423 5 9 13 Large taper faces up Ref No. 1 Ref No. 17 Ref No. 21

Ref. No. 27

Snap-Over Valve Assembly Includes items 28 to 40 Ref. No. 42 Restrictor Valve Assembly Includes items 43 to 46 Ref. No. 47 Air Assist Valve Assembly Includes items 48 to 60 43 46 44 45 1/8 npt 29 36 28 40 37 32 35 39 31 34 33 38 30 3/8 npt 52 51 60 50 49 56 59 55 48 58 54 57 53 64 62 78 1/4 npt 47 41 87 88 82 84 27 77 65 61 83 73 63 79 83 68 70 69 66 74 62 89 85 42 86 0732B 90

Ref No. 25: Part No. 204461

Wishbone Support Assembly Ref No. Part No. Description Qty. 27 202295 SNAP-OVER VALVE ASSEMBLY Includes items 28 - 40 28 100272 LOCKWASHER, int. shkprf, No. 6 1 29 104560 SCREW, oval hd, 6-32 3/8” 1 30 154519 KNOB 1 31 154526 WASHER 1 32 154570 WASHEr 1 33 154594 O-RING, buna-N 1 34 155500 O-RING, nitrile rubber 1 35 155811 SEAL, valve, nitrile rubber 1 36 155921 SEAL, valve, nitrile rubber 1 37 157160 HOUSING, valve 1 38 157161 GUIDE, valve 1 39 161129 STEM, valve, large 1 40 161132 STEM, valve, small 1 41 205418 HOSE, air, cpld 1/2 npt(m) 1/2” (13mm) ID, 6’ (1.8 m) long 1 42 203743 RESTRICTOR VALVE ASSEMBLY Includes items 43 - 46 1 43 101448 NUT, jam, 3/8-24 1 44 157628 O-RING, nitrile rubber 1 45 160162 HOUSING, valve 1 46 160163 NEEDLE VALVE 1 47 203842 AIR ASSIST VALVE ASSEMBLY Includes items 48 - 60 1 48 100063 PIN, cotter, 1/6” dia x 1/2” 1 49 100068 LOCKWASHERS, spring, No. 6 1 50 100072 NUT, hex, No. 6-32 1 51 150902 SPRING, compression 1 52 153348 GASKET, copper 1 53 154519 KNOB 1 54 154594 O-RING, buna-N 1 55 155500 O-RING, nitrile rubber 1 56 155811 SEAL, valve, nitrile rubber 1 57 157161 GUIDE, valve 1 58 160401 STEM, valve 1 59 160402 HOUSING, valve 1 60 160404 STUD, valve 1 61 204560 HOSE, air, cpld 3/8 npt (m) 3/8” (9.6mm) ID, 18” (457 mm) long 1 62 204561 HOSE, air, cpld 3/8 npt (m) 3/8” (9.6mm) ID, 36” (914 mm) long 2 63 205610 SUPPORT, pump, lower 1 64 205611 SUPPORT, pump, upper 1 65 208393 BALL VALVE 1 66 100016 LOCKWASHER, spring, 1/4” 4 68 100057 CAPSCREW, hex hd, 5/16-18 x 3/4” 11 69 100181 NUT, square, 6/16-18 4 70 100214 LOCKWASHERS, 5/16” 4 71 100333 CAPSCREW, hex hd, 1/4-20 x 1/2” 4 72 100469 CAPSCREW, hex hd, 3/8-16 x 3/4” 4 73 100421 SETSCREW, socket hd, cup point, 5/16” x 3/8” 4 74 100377 SCREW, hex socket hd, 1/4-20 x 5/8” 2 76 150718 CLAMP, drum 4 77 151243 ADAPTER, 1/8 npt(m) 1 78 155541 UNION, 90° street, 1/4 npt (m x f) swivel 1 79 155677 UNION, 90° adapter, 3/8 npt (f) 1 80 155699 ELBOW, street, 3/8 npt (m x f) 1 81 156580 ADAPTER, 3/8 npt(f) x 1/8 npt(m) 1 82 156823 UNION, 1/4 npt(m x f) swivel 1 83 158271 BRACKET, elevator riser tube, 1/8 npt 2 84 158962 ELBOW, 90° street, 1/4 npt(f) x 1/8 npt (m) 1 85 159840 ADAPTER, pump mounting, 1/4 npt(f) x 1/8 npt(m) 1 86 189211 BRACKET, pump mounting 2 87 161466 MANIFOLD, air 1 88 162505 UNION, swivel, 3/8 npt(m) x 1/2 npsm(f) swivel 1 89 150287 ADAPTER, 1/4 npt(m) x 3/8 npt(f) 1 90 158256 UNION, swivel, 1/2 npt(m) x 3/8 npsm(f) swivel (used with model 226018 President pump only) 1 Ref No. Part No. Description Qty. 0734 0733 MOUNTING and CONNECTING PARTS REF. NO. QTY. 1 1 4 11 4 4 81 80 76 68 71 72 1/8 npt 3/8 npt

Ref No. 91: Part No. 204467

Fire-Ball Delivery Hose Kit Includes items 92 - 94, 96, and 115 Ref No. 97: Part No. 205102 President Delivery Hose Kit Includes items 94, 96, 98, 99, and 110 Dimensions Ref No. Part No. Description Qty. 92 100206 BUSHING, 1/2 npt(m) x 1/4 npt(f) 1 93 109150 HOSE, fluid, cpld 1/4 npt(m)), 1/4” (6.4mm) ID, 6’ (1.83 m) long 1 94 205528 VALVE, bleeder 1 96 160878 UNION, 90°, 1/4 npt(f) swivel 1 115 156971 NIPPLE, 1/4 x 1/4 npt(m) 1 Ref No. Part No. Description Qty. 94 205528 VALVE, bleeder 1 96 160878 UNION, 90°, 1/4 npt(f) swivel 1 98 109163 HOSe, cpld 3/8 npt(m), 3/8” (9.6mm) ID, 6’ (1.83 m) long 1 99 156849 NIPPLE, hex, 3/8 npt(m) 1 110 100081 BUSHING, pipe, 1/2 npt(m) x 3/8 npt(f) 1 115 92 1/2 npt 93 94 1/4 npt 96 94 3/8 npt 96 98 99 110 1/2 npt 90” (2.3 m) Maximum Height 56” (1.4 m) Minimum Height 30” (762 mm) 24” (610 mm)

See the pump instruction manual for Technical Data including Wetted Parts, Port Sizes, and so on.

. Topper Units US Metric Maximum fluid working pressure 50:1 Ratio Fire-Ball Pump 5000 psi 34.5 MPa, 345 bar 50:1 Ratio President Pump 4000 psi 28 MPa, 280 bar 75:1 Ratio President Pump 4000 psi 28 MPa, 280 bar Maximum air pressure 50:1 Ratio Fire-Ball Pump 100 psi 0.7 MPa, 7bar 50:1 Ratio President Pump 80 psi 0.6 MPa, 6 bar 75:1 Ratio President Pump 80 psi 0.6 MPa, 6 bar Weight Model 226013 50:1 Ratio Fire-Ball Pump 122 lb 55 kg Model 226018 50:1 Ratio President Pump 136 lb 61 kg Model 244637 75:1 Ratio President Pump 136 lb 61 kg Model 204490 Elevator and Inductor 90 lb 41 kg Maximum sound pressure tested at 100 psi (0.7 MPa, 7 bar) at 40 cycles per minute Model 226013 50:1 Ratio Fire-Ball Pump 77.8 dB(A) Maximum sound pressure tested at 100 psi (0.7 MPa, 7 bar) at 15 cycles per minute Model 226018 50:1 Ratio President Pump 80.9 dB(A) Model 244637 75:1 Ratio President Pump 80.9 dB(A) Maximum sound power lever tested in accordance with ISO 9614-2 Model 226013 50:1 Ratio Fire-Ball Pump 85.6 dB(A) Maximum sound power lever tested in accordance with ISO 9614-2 Model 226018 50:1 Ratio President Pump 94.6 dB(A) Model 244637 75:1 Ratio President Pump 94.6 dB(A)

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice. For patent information, see www.graco.com/patents. Original instructions. This manual contains English. MM 306556 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Korea GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA Copyright 1956, Graco Inc. All Graco manufacturing locations are registered to ISO 9001. www.graco.com Revised November 2012 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations. This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco. This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation. THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale. GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties. In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise. FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées. Graco Information For the latest information about Graco products, visit www.graco.com. TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor. Phone: 612-623-6928 or Toll Free: 1-800-533-9655, Fax: 612-378-3590

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