BEKA BA567E-SS Manual
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3. System Design
3.1
Power supply
3.2
Pulse input
3.2.1 Switch contact input
3.2.2 2-wire proximity detector input
3.2.3 Open collector input
3.2.4 Magnetic pick-off input
3.2.5 Voltage pulse input
3.3
Remote reset
4. Installation
4.1
Location
4.2
Installation procedure
4.3 EMC
4.4 Counter earthing
4.5 Scale card
5. Configuration and Calibration
5.1
Configuration structure
5.2 Accessing the configuration functions
5.3
Summary of configuration functions
5.4
Input: inPut
5.5
Input type: inP. tYPE
5.6 Input debounce: dEbouncE
5.7 Input pulse counting edge: Cnt EdgE
5.8 Display update interval: uPdAtE
5.9 Upper display: di5P-1
5.10 Lower display: di5P-2
5.11 Position of the decimal points: dP
5.12 Total scale factor: 5CALE . t
5.13 Rate scale factor: 5CALE . r
5.14 Timebase: t-bA5E
5.15 Display filter: FiLtEr
5.16 Direction of count: uP or dn
5.17 Reset value: CLr VAL
5.18 Local reset: LoC CLr
5.19 Local total reset: Clr tot
5.20 Local grand total reset: Clr Gtot
5.21 Reset grand total from configuration
menu: Clr Gtot
5.22 Security code: CodE
5.23 Reset configuration to factory defaults:
r5Et dEF
5.24 Display overflow
6. Configuration example
7. Maintenance
7.1
Fault finding during commissioning
7.2
Fault finding after commissioning
7.3
Servicing
7.4
Routine maintenance
7.5
Guarantee
7.6
Customer comments
8. Accessories
8.1
Scale card
8.2
Tag information
8.3
Alarms
8.3.1 Solid state output
8.3.2 Configuration summary
8.3.3 Alarm enable: EnbL
8.3.4 Type of alarm: tYPE
8.3.5 Setpoint adjustment:
5P1x & 5P2x
8.3.6 Alarm function: Hi. Lo
8.3.7 Alarm output status: no . nC
8.3.8 Hysteresis: H5tr
8.3.9
Alarm delay: dELA
8.3.10 Alarm silence time: 5IL
8.3.11 Flash display when alarm occurs:
FL5H
8.3.12 Access Setpoint: AC5P
8.3.13 Adjusting alarm setpoints from
display mode.
8.4 Pulse Output
8.4.1
System design
8.4.2
Configuration
8.4.3
Access Pulse output sub-menu:
PuL5E oP
8.4.4
Enable pulse output: EnbL
8.4.5
Source of pulse output: 5ourCE
8.4.6
Divide output pulse frequency:
diVidE
8.4.7
Output pulse width: durAtion
8.5 4/20mA output
8.5.1
System design
8.5.2
Configuration
8.5.3
Access 4/20mA output
sub-menu: 4-20 oP
8.5.4
Enable 4/20mA output: EnbL
8.5.5
Select rate or total source:
4-20tYPE
8.5.6
Display corresponding to
4mA output: 4 . 000
8.5.7
Display corresponding to
20mA output: 20 . 000
8.6 Display backlight
2
CONTENTS
The BA567E-SS is CE marked to show compliance with the European EMC Directive 2014/30/EU
This rugged general purpose, one input Counter
may be configured to count input pulses from a wide
variety of sensors and to display the total number in
engineering units. A smaller six digit display may be
activated to show the input pulse rate in engineering
units per second, minute or per hour.
2. OPERATION
Fig 1 shows a simplified block diagram of the
BA567E-SS Counter. The instrument can be
supplied with a factory fitted internally powered
display backlight, plus one of the following three
factory fitted accessories:
Dual isolated alarms
or
Isolated pulse output
or
Isolated 4/20mA output
Fig 1 BA567E-SS block diagram
2.1 Initialisation
Each time power is applied to a BA567E-SS Counter
initialisation is performed. After a short delay the
following display sequence occurs:
All segments of the display are activated
Counter starts functioning, using the
configuration information stored in the
instrument’s permanent memory. Unless
total and grand total displays have been reset
to zero, new pulses will be added to the
existing totals.
2.2 Controls
The BA567E-SS Counter is controlled and
configured via four front panel push buttons. In the
display mode i.e. when the instrument is counting,
the push button functions are:
Push Button Functions
( + )
Access to configuration menu
& + *
If Local Total Reset CLr tot in the
instrument configuration menu has
been activated, operating the & and
* buttons simultaneously for three
seconds will reset the total display to
zero and clear any pulses stored in the
optional pulse output.
See 5.19
) + &
Grand total - shows Lo followed by least
significant 8 digits of the 16 digit grand
total.
) + * Grand total - shows Hi followed by the
most significant 8 digits of the 16 digit
grand total.
If Local Grand Total Reset CLr Gtot in
the instrument configuration menu has
been activated, operating the ) and
* buttons simultaneously for ten
seconds will result in Clr . no being
displayed with the
no
flashing.
Operating the * or & button will
change the display to Clr . YE5, the )
button will then reset the grand total to
zero which will be confirmed by a brief
display of Gt Clrd. See 5.20
( + &
Shows firmware version
Note: When optional alarms are fitted, the
BA567E-SS Counter may be configured to provide
direct access to the alarm setpoints from the display
mode when the ( and * buttons are operated
simultaneously. See 8.3.13
3
The BA567E-SS Counter has two digital displays
and associated annunciators, plus a pulse input
indicator as shown on the front page of this manual.
Total
Shows the total pulse count on the
display
upper eight digit display. May be
reset to zero via front panel push
buttons or by a remote reset switch.
Rate
Shows the pulse rate on the lower six
Display
digit display. Total and rate displays
may be reversed.
Pulse input
This disc in the lower left hand corner
indicator
of the display 'rotates' for two
seconds each time an input pulse is
received on either input. Appears to
rotate continuously when combined
input frequency on both inputs
exceeds 0.5Hz.
Reset
Activated while the total display
annunciator is being reset via the front panel
push buttons, or the external reset
terminals.
Rate
Identifies rate display
annunciator
Total
Identifies total display
annunciator
RTx
Retransmitted pulse
annunciator annunciator.
Depends upon the setting of 5ource
in the pulse output configuration
menu.
5caled:
Annunciator activated each time
pulse output open collector is on,
i.e. Ron is less than 60Ω + 3V.
direct:
Annunciator continuously
activated.
4
3. SYSTEM DESIGN
Fig 2 illustrates the basic circuit that is used for all
BA567E-SS Counter installations. For simplicity,
connections for the optional alarms, pulse output
and 4/20mA output are shown separately in section
8 this manual.
Fig 2 BA567E-SS connections
When designing a system it is important to
remember that terminals 2, 6 and RS2 are
interconnected within the BA567E-SS see Fig 1.
3.1 Power supply
The BA567E-SS Counter requires a 10 to 30V dc
supply between terminal 1 & 2 and consumes:
10mA
without optional backlight
plus
6mA
when terminals 3 & 4 are linked
plus
22mA
for optional backlight
3.2 Pulse input
As shown in Fig 2 the BA567E-SS can count pulses
from a wide variety of sensors.
The following table shows the switching thresholds
for the various types of sensor. For reliable
counting the pulse input must fall below the lower
threshold and rise above the upper threshold.
Input sensor
Switching thresholds
Lower
Upper
Switch
100
1000
Proximity detector
1.2mA
2.1mA
Open collector
2k
10k
Magnetic pick-off
0mV
40mV peak
Voltage pulse low
1.0V
3.0V
Voltage pulse high
3.0V
10.0V
3.2.1 Switch contact input
Any switch contact may be directly connected to
pulse input terminals 5 and 6, The BA567E-SS
contains a configurable debounce circuit to prevent
contact bounce being counted. See section 5.6
including
details of the maximum counting
frequency.
3.2.2 2-wire proximity detector input
Most NAMUR 2-wire proximity detector may be
directly connected to the BA567E-SS pulse input,
providing the minimum operating voltage of the
proximity detector is less than 7.5V. The BA367E-
SS contain a configurable debounce circuit to
prevent false triggering. Three levels of debounce
protection are independently available. See section
5.6.
3.2.3 Open collector input
Sensors with an open collector output may be
directly connected to Counter input terminals 5 & 6.
Polarity of the sensor output should be observed.
The BA567E-SS contains a configurable debounce
circuit to prevent false triggering. Three levels of de-
bounce protection are independently available. See
section 5.6.
3.2.4 Magnetic pick-off input
Sensors incorporating a magnetic pick-off will have a
low level voltage output unless the sensor
incorporates an amplifier. CoiL in the BA567E-SS
input configuration menu is a low level voltage pulse
input intended for use with a magnetic pick-off. The
Counter contains a configurable debounce circuit to
prevent false triggering of the instrument. See
section 5.6.
3.2.5 Voltage pulse input
Two voltage pulse input ranges are selectable in the
BA567E-SS Counter configuration menu, VoLt5 L
and VoLt5 H as shown in section 3.2. The Counter
contains a configurable debounce circuit to prevent
false triggering of the instrument. Three levels of de-
bounce protection are independently available. See
section 5.6.
3.3 Remote reset
The Counter's total display may be remotely reset to
zero by connecting terminals RS1 and RS2 together
for more than one second.
Permanent
interconnection inhibits counting.
Note:
The BA367E may also be configured to
reset the total display to zero by operating
the & and * push buttons simultaneously
for more than two seconds in the totalising
mode i.e. when the instrument is displaying
flow. See 5.19
5
The BA567E-SS has a stainless steel case with a
10mm thick toughened glass window. The case
provides 7J and the window 4J front of panel impact
protection. The captive silicone gasket, which seals
the joint between the instrument and the panel
enclosure, ensures IP66 front of panel ingress
protection. The rear of the Counter has IP20
protection.
Fig 3 shows the overall dimensions of the
BA567E-SS together with the recommended panel
enclosure cut-out dimensions and terminal locations.
4.2 Installation Procedure
a. Cut the aperture specified in Fig 3 in the panel
enclosure. Ensure that the edges of aperture are
de-burred.
b. Inspect the Counter's captive gasket and ensure
that it is not damaged before inserting the
Counter into the panel enclosure aperture.
c. If the enclosure panel is less than 1.0mm thick, or
is non-metallic, an optional BEKA stainless steel
support plate should be slid over the rear of the
Counter before the panel clamps are fitted to
evenly distribute the clamping force and prevent
the enclosure panel being distorted or creeping.
d. Slide a panel clamp into the two grooves at each
corner of the indicator housing with the M3 stud
protruding through the hole at the rear of the
clamp. Fit the stainless steel spring washer over
the stud and secure with the stainless steel wing
nut.
e. Evenly tighten the four clamps to secure the
instrument.
The recommended minimum
tightening torque for each wing nut is 22cNm
(1.95 lbf in).
f.
Connect the panel enclosure wiring to the rear
terminal blocks. To simplify installation, the
terminals are removable so that wiring can be
completed before the instrument is installed.
Cables should be mechanically secured to
ensure terminals are not damaged by vibration.
g. Finally fit a silicone rubber push-on cap to the
end of each M3 threaded rod.
Support panel wiring to prevent vibration damage
Note: Optional backlight is internally powered
Fig 3 Dimensions and terminals
6
Fig 4 Installation procedure
4.3 EMC
The BA567E-SS complies with the requirements of
the European EMC Directive 2014/30/EU. For
specified immunity all wiring should be in screened
twisted pairs, with the screens earthed at one point.
Fig 5 Terminals for field wiring
4.4 Counter earthing
The BA567E-SS has an M4 earth stud on the rear
panel which should be electrically connected to the
panel enclosure in which the instrument is mounted,
or to the plant equipotential conductor.
4.5 Scale card
The Counter’s units of measurement are shown on a
printed scale card in a window at the right hand side
of the display. The scale card is mounted on a
flexible strip that is inserted into a slot at the rear of
the instrument as shown in Fig 6. Thus the scale
card can easily be changed without removing the
Counter from the panel or opening the instrument
enclosure.
New Counters are supplied with a printed scale card
showing the requested units of measurement, if this
information is not supplied when the instrument is
ordered a blank card will be fitted.
A pack of self-adhesive scale cards printed with
common units of flow measurement is available as
an accessory from BEKA associates. Custom
printed scale cards can also be supplied.
To change a scale card, unclip the tapered end of
the flexible strip at the rear of the instrument by
gently pushing it upwards and pulling it out of the
enclosure. Peel the existing scale card from the
flexible strip and replace it with a new printed card,
which should be aligned as shown below. Do not fit
a new scale card on top of an existing card.
Install the new scale card by gently pushing the
flexible strip into the slot at the rear of the Counter,
when it reaches the internal end-stop secure it by
pushing the end of the flexible strip downwards so
that the tapered section is held by the rear panel.
Align the self-adhesive
printed scale card onto the
flexible strip and insert the
strip into the indicator as
shown below.
Fig 6 Inserting flexible strip carrying scale card into
slot at the rear of the Tachometer.
7
5.0 CONFIGURATION & CALIBRATION
The BA567E-SS Counter is configured and
calibrated via four front panel push buttons. All the
configuration functions are contained in an easy to
use intuitive menu that is shown diagrammatically in
Fig 8.
Each menu function is summarised in section 5.3 of
this manual and each summary includes a reference
to more detailed information.
When factory fitted optional dual alarms, pulse
output or a 4/20mA output are included, additional
functions appear in the configuration menu which
are described separately in section 8.
All new BA567E-SS Counters are supplied
calibrated as requested at the time of ordering. If
calibration is not requested, Counters will have
default configuration as shown in the following table,
but can easily be re-configured on-site.
Function
Display Default
Input
Input type
inP . tYPE
oP . CoL
Debounce
dEbounCE
dEFAuLt
Counting edge
Cnt EdGE
EdGE 1
Update
uPdAtE
0.5
Upper display
di5p-1
totAL
Lower display
di5P-2
on
Decimal point
dP
Rate
00000 . 0
Total 00000000
Total scale factor
5CALE . t
001 . 00
Rate scale factor
5CALE . r
001 . 00
Timebase
t-bA5E
tb-01
Filter
FiLter
24
Counter direction
uP or dn
uP
Clear value
clr val
00000000
Local clear
Local total reset
Clr tot
oFF
Local grand total reset Clr Gtot
oFF
Security code
CodE
0000
Note: While the instrument is being configured
counting continues so that any input pulses
occurring during this time are recorded.
5.1 Configuration structure
Fig 7 shows the configuration structure of the
BA567E-SS Counter. The pulse input is passed to
the 5CALE.r and 5CALE.t functions allowing the
independent rate and total displays to have different
engineering units.
5CALE.t is a dividing factor that converts the input
pulses into the required total display in engineering
units. e.g. if the input is two pulses per pump stroke
and it is required to display the total number of pump
strokes in thousands of strokes, 5CALE.t should be
set to 2000.
5CALE.r is a dividing factor that converts the input
pulses into a rate display with the required
engineering units. e.g. if the input is two pulses per
pump stroke and it is required to display the pump
stroke rate, 5CALE.r should be set to 2.0.
The timebase t-bA5E is a multiplying factor that
determines if the instrument displays pulse rate per
second, per minute or per hour.
The BA567E-SS uses ‘real’ decimal points. Moving
the position of a decimal point in a scale factor will
affect the instrument calibration.
Fig 7 Calibration structure
8
5.2 Accessing configuration functions
Throughout this manual the instrument front panel
push buttons are shown as &, *, ( and ) and
legends displayed by the instrument are shown in a
seven segment font as displayed by the Counter
e.g. FiLtEr and 5CALE . r.
Access to the configuration menu is obtained by
operating the
(
and
)
push buttons
simultaneously. If the instrument is not protected by
a security code the first parameter inPut will be
displayed. If a security code other than the default
code 0000 has already been entered, the instrument
will display CodE. Press ( to clear this prompt and
enter the security code for the instrument using the
& or * push button to adjust the flashing digit,
and the ( push button to transfer control to the
next digit. If the correct code has been entered
pressing ) will cause the first parameter inPut to
be displayed. If an incorrect code is entered, or a
push button is not operated within ten seconds, the
instrument will automatically return to the display
mode.
All configuration functions and prompts are shown
on the upper eight digit display.
Once within the configuration menu the required
function can be selected by scrolling through the
menu using the & and * push buttons. The
configuration menu is shown diagrammatically in
Fig 8.
When returning to the display mode following
reconfiguration, the BA567E-SS Counter will display
dAtA followed by 5AVE while the new information is
stored in permanent memory.
If after accessing the configuration menu the interval
between operating any front panel push button
exceeds one minute, the BA567E-SS will
automatically return to the display mode and any
configuration changes will not be stored in
permanent memory. When making changes to
multiple configuration functions, it is therefore
sensible to occasionally return to the display mode
to save the changes that have already been made.
5.3 Summary of configuration functions
This section summarises all the configuration
functions. When read in conjunction with Fig 8 it
provides a quick aid for configuring the Counter. If
more detail is required, each section contains a
reference to a full description of the function.
Display Summary of function
inPut
Contains sub-menu with two
functions:
inP . tYPE
Select Input type
dEbounCE
Set debounce
See section 5.4
inP . tYPE
Configures input to accept one of six
types of input:
oP . CoL
Open collector *
VoLt5 L
Voltage pulse <1 >3V
VoLt5 H
Voltage pulse <3 >10V
CoiL
Magnetic pick-off
Pr . dEt
Proximity detector *
ContACt
Switch contact *
* Link terminals 3 & 4
See section 5.5
dEbounCE [[
Defines level of input debounce
applied to the pulse input to prevent
false counting:
dEFAuLt
HEAVY
LiGHt
See section 5.6
Cnt EdGE
Input pulse counting edge
Defines whether the Counter is
incremented/decremented on the
leading or trailing edge of an input
pulse.
See section 5.7
updAtE
Display update interval
Defines the interval between display
updates between 0.5 and 5
seconds.
See section 5.8
9
Display Summary of function
di5P-1
Upper display
Defines whether rAtE or totAL are
shown on the upper display. The
other variable will be shown on the
lower display, providing the lower
display is on in function dI5P-2.
See section 5.9
di5P-2
Lower display
Turns the lower display, which
normally shows rate, on or oFF.
See section 5.10
dP
Position of decimal points
Defines the position of the decimal
point in both the total and rate
displays.
See section 5.11
5CALE . t
Total Scale Factor
5CALE . T is a dividing factor that
converts the number of input pulses
into the required total display in
engineering units. 5CALE . t may be
adjusted between 0.0001 & 99999.
e.g. if one input pulse represents 1
centimetre of dispensed cable and
the total display is required in
metres, 5CALE . t should be set to
100.0 which is the number of
centimetres in a metre.
The total display is independent of
the rate display.
See section 5.12
5CALE . r
Rate scale factor
5CALE . r is a dividing factor that
converts the input pulse rate into the
required rate display in engineering
units. 5CALE . r may be adjusted
between 0.0001 and 99999. e.g. if
one pulse represents 2 pump
strokes and the rate display is
required in pump strokes, 5CALE . r
should be set to 2.0.
The rate display is independent of
the total display.
See section 5.13
Display Summary of function
t-bA5E
Timebase
Selectable multiplier allowing rate to
be displayed in units per second, per
minute or per hour.
Select:
tb-01
for rate / second
tb-60
for rate / minute
tb-3600
for rate / hour
See section 5.14
FiLtEr
Display filter
Is an adjustable digital filter to
reduce the noise on the rate display.
The filter has two parameters each
represented by a digit adjustable
between 0 and 9. The first digit
defines the amount of filtering
applied to the display, the second
digit the deviation from the displayed
rate at which the filter will be
overridden and the rate display will
move rapidly to the new value.
See section 5.15
uP or dn
Direction of count
Determines whether input pulses
increment or decrement the total
display.
See section 5.16
CLr VAL
Reset value
Defines a preset number to which
the total display will be set when the
BA567E-SS Counter is locally or
remotely reset.
Enables the
instrument to count down from a
preset number.
See section 5.17
10
Display Summary of function
LoC CLr
Local clear
Contains sub-menu with two
functions enabling the total and the
grand total to be reset via the front
panel push buttons while the
Counter is in the display mode.
See section 5.18
Clr tot
When on is selected total display is
reset when & and * buttons are
operated simultaneously for more
than three seconds in the display
mode.
See section 5.19
Clr Gtot
When on is selected the grand total
may be reset when ) and *
buttons are operated simultaneously
for more than 10 seconds in the
display mode - see section 2.2 for
details.
Note: Once reset, the grand total
can not be restored.
See section 5.20
Clr Gtot
Resets grand total to zero from
within configuration menu.
This function resets the grand total
to zero from within the configuration
menu when CLr YE5 is selected.
Note: Once reset, the grand total
can not be recovered.
See section 5.21
Display Summary of function
CodE
Access code
Defines a four digit alphanumeric
code that must be entered to gain
access to the configuration menu.
Default code 0000 disables the
security function and allows
unrestricted
access
to
all
configuration functions.
See section 5.22
r5Et dEF
Reset to factory defaults
Returns the BA567E-SS Counter to
the factory defaults shown in section
6.0 To prevent accidental use the
request must be confirmed by
entering 5urE before the reset will
be executed.
See section 5.23
11
5.4 Input: inPut
The Input function contains two sub-functions
inP . tYPE and dEbounCE that define the type of input
and the amount of input noise rejection.
5.5 Input type: inP. tYPE
inP . tYPE is a sub-menu in the inPut function which
defines the type of input sensor or input pulse that
the instrument will count. To check or change the
type of input, select inPut in the configuration menu
and press ( which will reveal the inP. tYPE prompt,
pressing ( again will show the existing Input
setting. If set as required press ) twice to return to
the configuration menu, or repeatedly press the &
or * button until the required type of input is
displayed and then press ) twice to return to the
configuration menu.
One of following six types of input may be selected:
Switching
thresholds
Low High
oP . CoL
Open collector 2
2
10kΩ
VoLt5 L
Voltage pulse low 1
1
3V
VoLt5 H
Voltage pulse high1
3
10V
CoiL
Magnetic pick-off
0
40mV
Pr . dEt
Proximity detector 2
1.2
2.1mA
ContACt
Switch contact 2
100
1000Ω
Notes:
1. Maximum voltage input +30V.
2. For sensors connected to the input that
require energising i.e. proximity detectors,
switch contacts or open collector sensors,
terminals 3 & 4 of the BA567E-SS should be
linked together.
3. To count correctly, the input pulse must fall
below the lower switching threshold and rise
above the higher switching threshold.
4. See section 5.6 for maximum counting
frequency.
5.6 Input debounce: dEbouncE
dEbouncE is an adjustable sub-menu in the inPut
function which prevents the input miscounting when
the input pulse has noisy edges, such as those
resulting from a mechanical contact closing and
bouncing.
Three levels of protection may be selected. The
amount of debounce applied depends upon the type
of Counter input that has been selected in the
inP . tYPE function.
Select inPut in the configuration menu and press
( which will reveal the inP . tYPE prompt, press the
& or * button to select dEbouncE followed by (
to reveal the existing setting. Pressing the & or *
button will scroll through the three levels. When the
required level has been selected, pressing ) twice
will enter the selection and return the display to the
configuration menu.
The following table shows the minimum time that the
input pulse must be continuously above the upper
input switching threshold and continuously below the
lower switching threshold to ensure that the Counter
processes the input pulse. Input switching
thresholds are shown in section 5.5.
debounce
level
Min input pulse width
Type of Input
Contact
All others
Default
1600µs
40µs
Heavy
3200µs
350µs
Light
400µs
5µs
The maximum counting frequency of the
BA567E-SS depends upon the debounce level
selected, the shape of the input pulse and its
amplitude. The following table assumes a square
wave input and is included for guidance. The
maximum counting frequency will be lower if the
input pulses have sloping edges and the pulse
amplitude only slightly exceeds the input switching
thresholds.
ONLY FOR GUIDANCE
debounce
level
Max counting frequency
Type of input
Contact
All others
Default
250Hz
12kHz
Heavy
120Hz
2kHz
Light
1000Hz
100kHz
The minimum counting frequency is 0.01Hz. Below
this frequency the rate display is forced to zero.
14
5.7 Input pulse counting edge: Cnt EdgE
This function defines whether the BA567E-SS
Counter is incremented/decremented on the leading
or trailing edge of an input pulse.
To check or change the input pulse edge on which
the count occurs select Cnt EdGE from the
configuration menu and press ( which will reveal
EdGE 1 or EdGE 2. If required press the & or *
button to change the setting, followed by the )
button to return to the configuration menu.
EdGE 1
Type of input Counting edge
Voltage
Low to high
Switch contact
Closed to open
Open collector
Closed to open
Proximity detector
High to low current
EdGE 2
Type of input Counting edge
Voltage
High to low
Switch contact
Open to closed
Open collector
Open to closed
Proximity detector
Low to high current
5.8 Display update interval: uPdAtE
If either the rate or the total display is likely to
change rapidly, a longer interval between display
updates may simplify reading. This function allows
one of six different display intervals between 0.5 and
5 seconds to be selected. The selected display
update interval does not affect the update time of
any other instrument function.
To adjust the update interval select uPdAtE from the
configuration menu and press ( to reveal the
current update interval. Pressing the & or *
button will scroll through the six times. When the
required interval has been selected press ) to
enter the selection and return to the configuration
menu.
5.9 Upper display: di5P-1
Usually the total count is shown on the larger upper
eight digit display, but this function reverses the
display locations allowing rate to be shown on the
larger upper display and total on the smaller lower
display.
To check the setting for the display, select dI5P-1
from the configuration menu and press ( which will
reveal if the display is showing rAtE or totAL. The
setting can be changed by pressing the & or *
button followed by the ) button to enter the
selection and return to the configuration menu.
5.10 Lower display: di5P-2
This function turns the lower display on or off.
When turned off, the BA367E-SS will only have one
eight digit display which may be configured in the
di5P-1 function to show the total count or rate.
To check the setting for the lower display, select
di5P-2 from the configuration menu and press
( that will reveal if the lower display is on or oFF.
The setting may be changed by pressing the & or
* button followed by the ) button to enter the
selection and return to the configuration menu.
5.11 Position of the decimal points: dP
The upper and lower displays have eight and six
digits respectively. This function enables the
position of the decimal point in both displays to be
independently positioned as shown below.
Upper display
Total 0 0 0 . 0 . 0 . 0 . 0 . 0 1 of 5 positions or absent
Rate
0 0 . 0 . 0 . 0 . 0
1 of 4 positions or absent
Lower display
Total 0 . 0 . 0 . 0 . 0 . 0 1 of 5 positions or absent
Rate 0 0 . 0 . 0 . 0 . 0
1 of 4 positions or absent
To adjust the position of the decimal points select dP
from the configuration menu and press (. The
upper display defined as the rate or total display by
function di5P-1 (section 5.9) will be activated and
identified by the display annunciator as Rate or
Total. The decimal point, which may be positioned
as shown in the table above, is moved by operating
the & or * push button. The & button moves
the position of the decimal point to the left and the
* button moves the decimal point position to the
right.
When the decimal point in the upper display has
been positioned pressing the ( button will transfer
control to the lower display variable, but it will be
shown and annunciated on the larger upper display.
The position of the decimal point may be positioned
in the same way by operating the & and * push
buttons. When both decimal points are positioned
as required, enter the settings and return to the
configuration menu by operating the ) button.
Note:
Adjustment of a decimal point position will
disable the following outputs which must be
re-enabled after the adjustment is complete:
Optional Pulse output
Optional Alarm outputs
Optional 4/20mA output
15
5.12 Total scale factor: 5CALE . t
5CALE . t is a dividing factor adjustable between
0.0001 and 99999 that enables the total to be
displayed in engineering units. e.g. if one input
pulse represents 1 centimetre of dispensed cable
and the total display is required in metres, 5CALE . t
should be set to 100.0 which is the number of
centimetres in a metre. If a display of the total
number of input pulses is required, 5CALE . t should
be set to 1.0. The total display is independent of the
rate display.
To check or change the total scale factor select
5CALE . t from the configuration menu and press (
which will reveal the existing value with one digit
flashing. The value of the flashing digit may be
changed by pressing the & or * button. When
this digit has been adjusted as required, pressing (
will transfer control to the next digit. When all the
digits have been adjusted pressing ( will transfer
control to the decimal point that may be positioned
between any of the digits, or may be omitted by
moving it to the right of the least significant digit.
When the total scale factor has been entered, press
(
to return to the 5CALE . T prompt in the
configuration menu.
Note:
Adjustment of 5cale . t will disable the
following outputs which must be re-enabled
after the adjustment is complete:
Optional Pulse output
Optional Alarm outputs
Optional 4/20mA output
5.13 Rate scale factor: 5CALE . r
5CALE . r is a dividing factor adjustable between
0.0001 and 99999 that enables the rate display to be
in engineering units. e.g. if one input pulse
represents 2 pump strokes and the rate display is
required in pump strokes, 5CALE . r should be set to
2.0. If just the rate of input pulses is required,
5CALE . r should be set to 1.0. The rate display is
independent of the total display.
The units of the rate display are counts per unit of
time. The unit of time is the timebase of the
instrument which is determined by
t-bA5E
described in section 5.14.
To check or change the rate scale factor select
5CALE . r from the configuration menu and press (
which will reveal the existing value with one digit
flashing. The value of the flashing digit may be
adjusted by pressing the & or * button.
When this digit has been adjusted as required,
pressing ( will transfer control to the next digit.
When all the digits have been adjusted pressing
( will transfer control to the decimal point that may
be positioned between any of the digits, or may be
omitted by moving it to the right of the least
significant digit. When the required rate scale factor
has been entered, press ) to return to the 5CALE . r
prompt in the configuration menu.
Note:
Adjustment of 5cale . R will disable the
following outputs which must be re-enabled
after the adjustment is complete:
Optional Pulse output
Optional Alarm outputs
Optional 4/20mA output
5.14 Timebase: t-bA5E
The timebase multiplies the rate display by 1, 60 or
3,600 depending upon whether the BA567E-SS
Counter is required to display rate per second, per
minute or per hour. See Fig 7.
To check or change the timebase, select t-bA5E
from the configuration menu and press ( which will
reveal the current setting. Pressing the & or *
button will scroll through the three options:
tb-1
for pulses / second
tb-60
for pulses / minute
tb-3600
for pulses / hour
When the required multiplier is displayed press )
to return to the t-bA5E prompt in the configuration
menu.
5.15 Display filter: FiLtEr
The digital display filter has two independent
adjustable parameters enabling the rate display
response to be tailored for optimum performance.
The filter parameters are controlled by a two digit
number. The first digit defines the amount of filtering
applied to the display as shown below.
First digit
Filter time constant
Seconds
0X
0
1X
1.3
2X
4.3
3X
6.5
4X
8.7
5X
11.3
6X
15.7
7X
20.9
8X
25.2
9X
31.5
16
The second digit defines the deviation from the
displayed rate at which the filter will be overridden
and the rate display will move rapidly to the new
value.
Second
digit
Magnitude of step
change which will
produce a rapid
response
X0
Off
X1
1%
X2
2%
X3
4%
X4
8%
X5
12%
X6
16%
X7
24%
X8
32%
X9
64%
By careful adjustment of the two parameters a stable
display with an acceptable input step response can
be obtained for most applications.
During commissioning it is recommend that initially
the second digit is set to 0 (off) and the first digit is
adjusted to provide acceptable rate display stability.
The second digit should then be increased until the
selected step size is greater than the noise on the
display signal, at which setting the rate display will
become stable. These will be the optimum filter
parameters for acceptable rate display stability and a
fast response to a large rate signal change.
To check or change the filter select FiLtEr in the
configuration menu and press ( which will reveal
the current settings with the first digit flashing.
Pressing the & or * button will adjust the flashing
digit and ( will transfer control to the second digit.
While making adjustments the filtered rate display is
shown on the lower display so that stability can be
assessed while adjustments are being made. When
set as required, press the ) button to enter the
revised parameters and return to the FiLtEr prompt
in the configuration menu.
5.16 Direction of count: uP or dn
This function defines whether input pulses increment
or decrement the total display. i.e. whether the
BA567E-SS is an up-counter or a down-counter.
When configured as a down-counter with a non-zero
number entered for the reset value CLr VAL, the
BA567E-SS will count down from the reset value to
zero.
To check or change the count direction select
uP or dn from the configuration menu and press
( which will reveal the present setting. uP
indicates that the instrument is an up-counter and dn
that it is a down counter. Pressing the & or *
buttons will toggle the instrument between the two
settings. When set as required, press the ) button
to enter the setting and return to the configuration
menu.
5.17 Reset value: CLr VAL
This function defines the value to which the total
display is reset when the local or remote reset are
operated. This allows the BA567E-SS to be used as
a preset down-counter.
When the instrument is used as an up-counter,
Clr VAL is normally set to zero.
To check or change the reset value select CLr VAL
from the configuration menu and press ( which will
reveal the current setting with one digit flashing. The
flashing digit may be adjusted by pressing the & or
* button. When this digit is correct, pressing
( will transfer control to the next digit.
When all the digits have been adjusted press the )
button to enter the revised number and return to the
configuration menu.
5.18 Local reset: LoC CLr
The Local reset function contains two sub-functions
Clr tot and Clr Gtot which when enabled allow the
total display and grand total to be reset via the
instrument front panel push buttons while the
BA567E-SS Counter is in the display mode.
17
5.19 Local total reset: Clr tot
Clr tot is a sub-menu in the LoC CLr function. When
activated it allows an operator to reset the total
display to the reset value [see section 5.17] while
the BA567E-SS Counter is in the display mode by
operating the
&
and
*
push buttons
simultaneously for more than three seconds.
To check or change the setting select LoC CLr in the
configuration menu and press ( which will reveal
the Clr tot prompt, operating ( again will show if
the local total reset is on or oFF. If set as required
operate the ) button twice to return to the
configuration menu, or the & or * button to
change the setting followed by the ) button twice
to enter the change and return to the LoC CLr prompt
in the configuration menu.
Note:
The total display may also be remotely reset
to the reset value by connecting terminals
RS1 and RS2 together for more than one
second. See sections 3.3 of this manual.
6.20 Local grand total reset: Clr Gtot
The grand total is a separate sixteen digit counter
which is incremented or decremented in parallel with
the total display, but is not reset when the total
display is reset. The grand total may be viewed in
the display mode in two eight digit sections as
described in section 2.2 of this manual.
Clr Gtot is a sub-menu in the LoC CLr function
which when activated allows the operator to reset
the grand total display to zero from the display mode
by operating the ) and * push buttons
simultaneously for more than ten seconds.
To check or change setting select LoC CLr in the
configuration menu and press ( which will reveal
Clr tot. Using the & or * button select Clr Gtot
and press ( which will show if local grand total
reset is on or oFF. If set as required operate the )
button twice to return to the configuration menu, or
the & or * button to change the setting followed
by the ) button twice to enter the change and
return to the LoC CLr prompt in the configuration
menu.
Note:
Once reset, the grand total can not be
recovered.
5.21 Reset grand total from configuration menu:
Clr Gtot
The grand total is a separate sixteen digit counter
which is incremented or decremented in parallel with
the total display, but is not reset when the total
display is reset. The grand total may be viewed in
the display mode in two eight digit sections as
described in section 2.2 of this manual.
To zero the grand total from within the configuration
menu select CLr Gtot and press ( which will cause
the instrument to display Clr . no with no flashing.
Using the & or * push button change Clr no to
clr ye5, pressing ( will result in the instrument
displaying 0000 with the first digit flashing. This is a
request to confirm the reset instruction by entering
5urE. Using the & or * button set the first
flashing digit to 5 and press ( to transfer control to
the second digit which should be set to u. When
5urE has been entered pressing the ) button will
reset the grand total which will be confirmed by a
brief display of Gt Clrd, the instrument will
automatically return to the Clr Gt prompt in the
configuration menu.
Note:
Once reset, the grand total can not be
recovered.
5.22 Security code: CodE
Access to the instrument configuration menu may be
protected by a four digit security code which must be
entered to gain access. New instruments are
configured with the default security code 0000 which
allows unrestricted access to all configuration
functions.
To enter a new security code select CodE from the
configuration menu and press ( which will cause
the BA567E-SS Counter to display 0000 with one
digit flashing. The flashing digit may be adjusted
using the & and * push buttons, when set as
required operating the ( button will transfer control
to the next digit. When all the digits have been
adjusted press ) to return to the CodE prompt. The
revised security code will be activated when the
BA567E-SS Counter is returned to the display mode.
Please contact BEKA associates sales department if
the security code is lost.
18
5.23 Reset configuration to factory defaults:
r5Et dEF
This function returns the BA567E-SS Counter to the
factory defaults shown in section 5.0. To prevent
accidental use the request must be confirmed by
entering 5urE before the configuration change will be
executed.
Select r5Et dEF from the configuration menu and
press ( the instrument will display 0000 with the
first digit flashing. To confirm the instruction to reset
all the configuration functions to factory defaults
5urE must be entered. Using the & or * button
set the first flashing digit to 5 and press ( to
transfer control to the second digit which should be
set to u. When 5urE has been entered pressing the
) button will reset all the configuration functions to
the factory default settings and zero both the total
display and the grand total. While resetting the
BA567E-SS Counter will display - - - - - - - -
before automatically returning to the display mode
when the operation is complete.
5.24 Display overflow
The BA567E-SS Counter total has a maximum
display range of -9999999 to 99999999 when shown
on the eight digit upper display. If this range is
exceeded the display will be as shown below with all
of the decimal points flashing:
Underrange -9 . 9 . 9 . 9 . 9 . 9 . 9
Overrange 9 . 9 . 9 . 9 . 9 . 9 . 9 . 9
When the total is shown on the lower six digit display
the maximum display range is -99999 to 999999.
When a total overflow occurs the actual total may be
obtained from the instrument's grand total display
which has sixteen digit - see 2.3.
To prevent future total display overflows occurring
the total scale factor 5CALE . t and the position of the
decimal point in the total display dP should be
reviewed.
19
6. CONFIGURATION EXAMPLE
A BA567E-SS Counter is required to display the total
number of strokes that a reciprocating pump makes
in thousands of strokes on the larger upper display
and to show the speed of pumping in strokes per
hour on the lower display. The stroke sensor is a
proximity detector which produces four pulses per
stroke. The total display is only to be resettable by
an external contact, not from the BA567E-SS
Counter front panel. Similarly the grand total is not
to be resettable from the BA567E-SS Counter front
panel. To simplify reading the BA567E-SS display is
to be updated every 3 seconds and to prevent
tampering the instrument configuration menu is to be
protected by security code 1209.
The BA567E-SS may be configured on-site without
disconnection from the power supply or from the
proximity detector. This example assumes that the
BA567E-SS initially has default factory configuration.
If after accessing the configuration menu the interval
between operating any front panel push button
exceeds one minute the BA567E-SS will
automatically return to the display mode and any
configuration changes will not be stored in
permanent memory. When making multiple
changes it is therefore sensible to occasionally
return to the display mode to save the changes that
have already been made.
Step 1
Enter the configuration menu
Put the BA567E-SS Counter in the
configuration mode by simultaneously
pressing the ( and ) push buttons.
Assuming a security code has not
already been entered the instrument will
respond by displaying inPut which is the
first parameter in the configuration menu.
See Fig 8.
Step 2
Select the type of inputs
With InPut displayed; press ( to reveal
the inPut . tYPE submenu and press
( again to enter the function. Using the
& or * button select Pr.dEt, the input
for a 2-wire proximity detector and then
return to the inPut prompt in the
configuration menu by pressing )
twice. A proximity detector requires
energising therefore terminals 3 and 4 of
the BA567E-SS should be linked
together.
Step 3
Select display update
To aid reading the display the
BA567E-SS is only to be updated every
3 seconds.
Select uPdAtE from the configuration
menu and press (. Using the & or *
button select 3 and press ) to return to
the uPdAtE prompt in the configuration
menu.
Step 4
Define function of upper display
In the example the total number of
strokes is required on the larger eight
digit upper display.
Select dI5P-1 from the configuration
menu and press ( which will reveal if
the upper display is showing rAtE or
totAL. Using the & or * button select
totAL followed by the ) button to enter
the selection and return to the
configuration menu.
Step 5
Activate lower rate display
A rate display is required so the lower
display must be activated.
Select di5PLAY . 2 from the main menu
and press ( to show the existing
setting. Using the & or * button
select on followed by ) to enter the
selection and return to the configuration
menu.
Step 6
Position of decimal point
In this example the BA567E-SS is
required to display total and rate with no
decimal points.
Select d.P. from the configuration menu
and press (. The BA567E-SS will
show and identify the total display with all
the digits activated. Using the & or *
button position the decimal point to the
right of the least significant digit i.e. not
visible.
Operating the ( button will show and
identify the rate display with all the digits
activated, Again using the & or *
button position the decimal point to the
right of the least significant digit i.e. not
visible.
Finally press ) to return to the
configuration menu.
20
Enter the total scale factor
In this example the proximity detector
produce four pulses per pump stroke.
The BA567E-SS is required to display
thousands of pump strokes therefore the
total scale factor 5CALE.t should be set to
(4 x 1000) = 4000.
Select 5CALE.t from the configuration
menu and press ( to view the current
value with one digit flashing. Use the
& or * button to adjust the flashing
digit and the ( button to transfer control
to the next digit and to the decimal point.
Enter 4000.0 and return to the 5CALE.t
prompt in the configuration menu by
pressing ).
Step 8
Enter the rate scale factor
The proximity detector produces four
pulses per pump stroke and the rate
display is required in strokes per hour,
therefore the rate scale factor 5CALE.r
should be set to 4.0.
Select 5CALE.r from the configuration
menu and press ( to view the current
value with one digit flashing. Use the &
or * button to adjust the flashing digit
and the ( button to transfer control to
the next digit and to the decimal point.
Enter 4.0 and return to the 5CALE.r prompt
in the configuration menu by pressing
).
Step 9
Set the display timebase
In this example the rate display is
required in pump strokes per hour.
Select t-bA5E from the configuration
menu and press ( to reveal the current
setting. Using the & or * button scroll
through the three options and select
tb-3600. Return to the t-bA5E prompt in
the configuration menu by pressing ).
Step 10 Adjust the rate display filter
The rate display filter parameters should
be adjusted experimentally after
installation to provide a stable rate
display with an acceptable step
response.
During commissioning it is recommend
that initially the second digit of the rate
parameters is set to 0 (step response off)
and the first digit (amount of filtering) is
adjusted to provide acceptable rate
display stability.
The second digit should then be
increased until acceptable rate display
stability is once again achieved.
To adjust the filter parameters select
FiLtEr from the main menu and press
( to reveal the current setting. The first
digit will be flashing and may be adjusted
using the & or * button. The (
button will transfer control to the second
digit. When both are set as required,
return to the FiLtEr prompt in the
configuration menu by pressing ).
Note: While adjusting the filter, the rate is
shown on the lower display so that
stability can be assessed.
Step 11
Define the security code
Defining an access security code
prevents unauthorised access to the
configuration menu. Select CodE in the
configuration menu and press ( which
will reveal the existing security code with
the first digit flashing. Enter the new
code 1209 using the & or * button to
adjust the flashing digit and the
( button to transfer control to the next
digit. When the new code has been
entered, press ) to return to the
configuration menu.
Step 12 Return to the display mode
Following completion of configuration,
return the BA567E-SS to the display
mode by pressing ). The instrument
will display dAtA followed by 5AVE while
the configuration changes are stored in
permanent memory.
The BA567E-SS was assumed to initially have
factory default configuration, therefore the counting
edge, counting direction, local total and local grand
total resets were not reconfigured as they already
complied with the requirements for this example.
During commissioning the debounce and filter
functions may need adjustment to obtain a stable
display.
21
7.1 Fault finding during commissioning
If a BA567E-SS Counter fails to function during
commissioning the following procedure should be
followed:
Symptom
Cause
Check:
No display
No power supply,
or incorrect
wiring.
Note: Terminals 2,
6 & RS2 are
interconnected
within the
instrument.
That there is
between 10 and
30V on terminals
1 & 2 with
terminal 1
positive.
Counter is
receiving power
but pulse input
indicator not
rotating.
No input pulses,
incorrect input
configuration,
incorrect linking of
terminals 3 & 4.
Input
configuration.
Linking of
terminals 3 & 4.
That input signal
polarity is correct.
Pulse input
indicator rotating
but incorrect rate
display.
Incorrect rate
display calibration
5CALE.r
t-bA5E
Pulse indicator
indicator rotating
but incorrect total
display.
Incorrect total
display
calibration.
Remote reset
switch contacts
closed.
5CALE.t
That RE5ET
annunciator is not
activated. If it is,
check reset wiring
and switch.
Unstable rate
display
Noisy pulse input
signal
Eliminate source
of electrical noise.
Increase
debounce and/or
display filter.
Unable to enter
configuration
menu.
Incorrect security
code
That the correct
security code is
being used.
Contact BEKA if
code is lost.
Optional 4/20mA
or pulse output
do not function
Output has been
disabled following
configuration
change
Re-enable output
Optional alarms
do not function
Alarms have been
disabled following
configuration
change.
Re-enable both
alarms.
7.2 Fault finding after commissioning
ENSURE PLANT SAFETY BEFORE
STARTING MAINTENANCE
Live maintenance is permitted on
intrinsically safe equipment installed in a
hazardous area, but only certified test
equipment should be used unless a gas
clearance certificate is available.
If a BA567E-SS Counter fails after it has been
functioning correctly, the following table may help to
identify the cause of the failure.
Symptom
Cause
Check:
No display
No power supply.
That there is
between 10 and
30V on terminals
1 & 2 with
terminal 1 positive
Pulse input
indicator not
rotating.
No input pulses
Output from
sensor.
Wiring between
sensor and
BA567E-SS
Counter.
Unstable rate
display
Noisy pulse input
signal
Locate source of
electrical noise, or
increase
debounce and
rate display filter.
If this procedure does not reveal the cause of the
fault, it is recommended that the instrument is
replaced.
5.3 Servicing
We recommend that faulty BA567E-SS Counters are
returned to BEKA associates or to our local agent for
repair.
5.4 Routine maintenance
The mechanical and electrical condition of the
instrument should be regularly checked. Inspection
frequency should be adjusted to suit the
environmental conditions.
5.5 Guarantee
Instruments which fail within the guarantee period
should be returned to BEKA associates or our local
agent. It is helpful if a brief description of the fault
symptoms is provided.
5.6 Customer comments
BEKA associates is always pleased to receive
comments from customers about our products and
services. All communications are acknowledged and
whenever possible, suggestions are implemented.
22
Accessories for the BA567E-SS Counter are shown
below, all except the scale card are factory fitted and
should be specified when the instrument is ordered:
Scale card
Tag number
Backlight 1
Isolated pulse output 2
or
Isolated 4/20mA output 2
or
Isolated dual alarms 2
Notes:
1. Internally powered
2. Only one of the three output options can
be fitted to a BA567E-SS.
8.1 Scale card
The BA567E-SS has a window on the right hand
side of the display through which to view a scale
card showing the units of measurement such as
Strokes or Metres. New Counters are fitted with a
scale card showing the units of measurement
specified when the instrument was ordered, if the
units are not specified a blank scale card will be
fitted. A pack of scale cards pre-printed with
common units of measurement is available as an
accessory. These can easily be fitted on-site to the
Counter without opening the instrument enclosure or
removing it from the panel, See section 4.5 of this
instruction manual.
Custom scale cards for applications requiring less
common units of measurement are also available.
8.2 Tag information
A tag number or application information can be
printed onto the rear panel adjacent to the terminals.
This information is not visible from the front of the
instrument after installation.
8.3 Alarms
Only one of the following accessories may be
fitted: dual alarms, pulse output or 4/20mA
output.
The BA567E-SS Counter can be supplied with
factory fitted dual solid state single pole alarm
outputs that may be independently configured as
high or low, rate or total alarms with normally open
or normally closed outputs.
Configurable functions for each alarm include
adjustable setpoint, alarm delay time and alarm
silence time. Hysteresis may be applied to rate
alarms.
CAUTION
Alarm outputs should not be used for
critical safety applications such as a shut
down system.
When the BA567E-SS power supply is turned off or
disconnected, alarm outputs will open irrespective of
whether normally open or normally closed outputs
have been selected. When designing a system an
open output should therefore be chosen for the
alarm condition.
Alarm annunciators on the instrument display
indicate the status of each alarm. If an alarm delay
or silence time has been selected the annunciator
will flash during the delay or silence period.
The BA567E-SS internal counters are up-dated and
compared with the alarm setpoint twice per second,
irrespective of the display update time selected.
This may result in an alarm being delayed for up to
half a second after the rate or total has exceeded the
setpoint.
8.3.1 Solid state output
Each alarm has a galvanically isolated single pole
solid state switch output as shown in Fig 14. The
outputs are polarised and current will only flow in
one direction. Terminals A1 and A3 should be
connected to the positive side of the supply.
Ron
=
less than 5 + 0.7V
Roff
=
greater than 1M
Note: Because of the series protection diode some
test meters may not detect a closed alarm
output
Fig 9 Equivalent circuit of each alarm output
The solid state output of each alarm may be used to
switch any circuit with parameters equal or less than:
V
=
30V
I
=
200mA
23
Fig 10 Typical alarm application
8.3.2 Configuration summary
When a BA567E-SS Counter is supplied with alarms
the configuration menu is extended as shown in
Fig 11. Each alarm may be configured to operate
on the rate or total display.
For simplicity Fig 11 only shows the configurable
functions on the rate option of alarm AL1, the total
options is identical except that the total alarms can
not have hysteresis. Configuration of alarm AL2 is
identical to alarm AL1.
The following table summarises each of the alarm
configuration functions and includes a cross
reference to more detailed information. Again only
the functions on alarm AL1 are listed.
Display Summary of function
EnbL
Alarm enable
Enables or disables the alarm without
changing the alarm parameters.
See section 8.3.3
tYPE
Type of alarm
Defines whether the alarm operates on
the rate or total display.
See section 8.3.4
5P1r
Alarm setpoint 1
or
Adjusts the alarm setpoint. The
5P1t
alarm is activated when the rate or
total display equals the setpoint.
Note: 5P1r is displayed for a rate alarm
and 5P1t for a total alarm.
See section 8.3.5
HI. LO
Alarm function
Defines whether the alarm has a high or
low function.
See section 8.3.6
no . nc
Normally open or normally closed
output.
Determines whether the single pole
alarm output is open or closed in the
non-alarm condition.
See section 8.3.7
H5tr
Hysteresis
Adjusts the alarm hysteresis. Only
available on a rate alarm.
See section 8.3.8
dELA
Alarm delay time
Adjusts the delay between the display
equalling the alarm setpoint and the
alarm output being activated.
See section 8.3.9
5IL
Alarm silence time
Defines the time that the alarm output
remains in the non-alarm condition
following acceptance of an alarm.
See section 8.3.10
FL5H
Flash display when alarm occurs
When enabled, alternates the rate or
total display between process value and
alarm reference AL1 or AL2 when an
alarm output is activated.
See section 8.3.11
AC5P
Access setpoint
Sub-menu that enables direct access to
the alarm setpoints from the display
mode and defines a separate security
code.
See section 8.3.12
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8.3.3 Alarm enable: EnbL
This function allows the alarm to be enabled or
disabled without altering any of the alarm
parameters. Using the & or * push button select
AL1 or AL2 from the configuration menu and press
( to reach EnbL in the alarm sub-menu. Pressing
( will then reveal the existing setting. The function
can be changed by pressing the & or * push
button followed by the ) button to return to the
alarm sub-menu.
8.3.4 Type of alarm: tYPE
Alarm 1 and Alarm 2 are totally independent, both
may be rate or total alarms, or one may be
conditioned for rate and the other for total.
Using the & or * push button select tYPE from the
selected alarm sub-menu and press ( to check or
change the function. The & or * push button will
toggle the selection between rAtE and totAL, when
set as required press the ) button to return to the
alarm sub-menu.
Note:
When
tYPE
is changed, the alarm
configuration is automatically reset to the
default values and the alarm is disabled. It
must therefore be reconfigured before use.
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8.3.5 Setpoint adjustment: 5P1x & 5P2x
The rate alarm setpoints 5P1r and 5P2r may be
positioned anywhere between -99999 and 999999,
and the total alarm setpoint 5P1t and 5P2t anywhere
between -9999999 and 99999999.
All the setpoints are adjusted in the same way, for
example, to adjust the setpoint of Alarm 1 which has
been configured to operate on the rate display.
Using the & or * push button select 5P1r in the
AL1 sub-menu and press ( which will reveal the
existing setpoint with one digit flashing. The
required setpoint can be entered using the & or *
push button to adjust the flashing digit and the
( button to transfer control to the next digit. When
set as required press ) to enter the value and
return to the 5P1r prompt in the alarm 1 sub-menu.
8.3.6 Alarm function: Hi. Lo
Alarm 1 and Alarm 2 are totally independent, both
may be Hi or Lo, or one may be conditioned as a Hi
alarm and the other as a Lo alarm.
Using the & or * push button select Hi. Lo from
the selected alarm sub-menu and press ( to check
or change the function. The & or * push button
will toggle the alarm function between Hi and Lo,
when set as required, press the ) button to return
to the Hi. Lo prompt in the alarm sub-menu.
8.3.7 Alarm output status: no . nC
Each single pole alarm output may be open or
closed in the non-alarm condition. When the
BA567E-SS power supply is turned off or
disconnected, the alarm output(s) will open
irrespective of whether normally open or normally
closed outputs have been selected. Therefore,
when designing an alarm system normally closed nc
should be selected so that the output opens when an
alarm occurs or if the power supply fails.
Using the & or * push button select no . nC from
the selected alarm sub-menu and press ( to check
or change the function. The & or * push button
will toggle the contact status between no and nC,
when set as required, press the ) button to return
to the no . nC prompt in the alarm sub-menu
8.3.8 Hysteresis: H5tr
Hysteresis is only available on rate alarms so the
H5tr function only appears in the configuration sub-
menu when alarm tYPE has been set to rAtE.
During configuration hysteresis is shown in the units
of rate previously configured for the rate display.
Using the & or * push button select H5tr in the
selected alarm sub-menu and press ( which will
reveal the existing hysteresis with one digit flashing.
The required hysteresis can be entered using the &
or * push button to adjust the flashing digit and the
( button to transfer control to the next digit. When
set as required press ) to enter the value and
return to the H5tr prompt in the alarm sub-menu.
e.g. A BA567E-SS Counter configured to display a
rate of 0 to 5000, with a high alarm set at 4000 and
hysteresis of 100 will perform as follows:
High alarm will be activated when rate
equals or exceeds 4000, but will not reset
until the rate falls below 3900.
8.3.9 Alarm delay: dELA
This function enables activation of the alarm output
to be delayed for a fixed time following the alarm
condition occurring. The delay can be set in 1
second increments up to 3600 seconds. If a delay is
not required zero should be entered.
To adjust the delay select dELA using the & or *
push button in the selected alarm sub-menu and
press ( which will reveal the existing delay time in
seconds with one digit flashing. The required delay
time can be entered using the & or * push button
to adjust the flashing digit and the ( button to
transfer control to the next digit. When set as
required press ) to enter the value and return to
the dELA prompt in the alarm sub-menu.
The alarm annunciator will start flashing immediately
an alarm occurs and will continue for the delay time,
after which the alarm output will be activated and the
alarm annunciator will be permanently activated.
8.3.10 Alarm silence time: 5IL
The alarm silence function is primarily intended for
use in small installations where the alarm output
directly operates an annunciator such as a sounder.
When the alarm silence time is set to any figure
other than zero, the ( push-button becomes an
alarm accept button.
After an alarm has occurred, operating the
( button will cause the alarm output to revert to the
non-alarm condition for the alarm silence time.
When an alarm is silenced the alarm annunciator will
flash until the silence time expires.
To adjust the alarm silence time select 5iL using the
& or * push button in the selected alarm sub-
menu and press ( which will reveal the existing
alarm silence time in seconds with one digit flashing.
The required silence time can be entered using the
& or * push button to adjust the flashing digit and
the ( button to transfer control to the next digit.
When set as required press ) to enter the value
and return to the 5iL prompt in the alarm sub-menu.
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8.3.11 Flash display when alarm occurs: FL5H
In addition to the two alarm annunciators on the left
hand side of the BA567E-SS Counter display which
show the status of both alarms, this function
provides an even more conspicuous indication that
an alarm condition has occurred.
When enabled, this function alternates the rate or
total display between the numerical value and the
alarm identification AL1 or AL2 when an alarm
occurs.
Using the & or * push button select FL5H from the
selected alarm sub-menu and press ( to check or
change the function. The & or * push button will
toggle the function between oFF and on, when set as
required, press the ) button to return to the FL5H
prompt in the alarm sub-menu.
8.3.12 Access Setpoint: AC5P
This function activates a separate menu that
provides direct access to the alarm setpoints from
the display mode by simultaneously operating the
( and * buttons. An operator can therefore
adjust the alarm setpoints without having access to
the configuration and alarm sub-menus. Protection
against unauthorised or accidental adjustment is
provided by a separate security access code.
Using the & or * push button select AC5P from the
configuration menu and press ( to reach the
enable function EnbL. Pressing ( will reveal the
existing setting which can be toggled between on
and oFF by pressing the & or * push button.
When set as required, press the ) button to return
to the EnbL prompt from which a separate security
access code can be entered using the ACCd function
which can be selected using the & or * push
button.
To enter a new security code select ACCd from the
sub-menu and press ( which will cause the
BA567E-SS Counter to display 0000 with one digit
flashing. The flashing digit may be adjusted using
the & and * push buttons, when set as required
operating the ( button will transfer control to the
next digit. When all the digits have been adjusted
press ) to return to the ACCd prompt. The revised
security code will be activated when the BA567E-SS
Counter is returned to the display mode. Default
security access code 0000 will disable the security
code allowing direct access to the setpoints in the
display mode by pressing the ( and * buttons
simultaneously.
Please contact BEKA associates sales department if
the security code is lost.
8.3.13 Adjusting alarm setpoints from the
display mode
Access to the two alarm setpoints from the
BA567E-SS Counter’s display mode is obtained by
operating the
(
and
*
push buttons
simultaneously as shown in Fig 12. If the setpoints
are not protected by a security code the alarm
setpoint prompt 5P1r or 5P1t will be displayed
depending upon whether a rate or total alarm has
been configured. If the setpoints are protected by a
security code, CodE will be displayed first. Pressing
( again will allow the alarm setpoint security code
to be entered digit by digit using the & or * button
to adjust the flashing digit and the ( push button to
move control to the next digit. If the correct code is
entered pressing ) will then cause alarm setpoint
prompt 5P1x to be displayed. If an incorrect security
code is entered, or a button is not pressed within ten
seconds, the instrument will automatically return to
the display mode.
Once within the menu pressing the & or * buttons
will toggle the display between the two alarm
setpoint prompts 5P1x and 5P2x.
Fig 12 Setpoint adjustment from the display mode
27
To adjust an alarm setpoint select 5P1x or 5P 2x and
press ( which will reveal the current setting. The
flashing digit of the setpoint may be adjusted using
the & and * push buttons and the ( button to
move control to the next digit. When the required
setpoint has been entered, pressing ) will return
the display to the 5P1x or 5P 2x prompt from which
the other setpoint may be selected, or the instrument
may be returned to the display mode by pressing )
again.
Note:
Direct access to the alarm setpoints from
the display mode is only available when
the AC5P menu is enabled - see section
8.3.12
8.4 Pulse output
Only one of the following accessories may be
fitted: dual alarms, pulse output or 4/20mA
output.
The BA567E-SS Counter can be supplied with a
factory fitted opto-isolated solid state pulse output.
The output is an open collector having the following
electrical parameters:
Ron
=
60 + 3V
Roff
=
1M
Imax
=
10mA
The output pulse may be a duplicate of the input
pulse for re-transmission applications, or it may be
derived from the total display. When derived from
the total display the output pulse frequency may be
divided and the output pulse width defined.
The retransmitted RTx annunciator on the
instrument display shows the status of the
retransmitted pulse output. Annunciator activation
depends upon the setting of 5ource in the pulse
output configuration menu.
5caled:
Annunciator activated each time pulse output
open collector is on, i.e. Ron is less than
60Ω + 3V.
direct:
Annunciator continuously activated
8.4.1 System design
The BA567E-SS Counter's optional pulse output is a
passive circuit i.e. not powered, but it is totally
isolated from all other Counter circuits. Terminals
P1 and P2 may be connected to any other
instrument with an open collector input.
Fig 13 shows how a voltage pulse may be generated
that could be used to drive a remote counter. The
positive terminal of the pulse output circuit P1 is
connected to the BA567E-SS Counter’s positive
supply terminal 1 at the instrument. When an output
pulse occurs and the open collector output 'closes',
P2 is connected to P1 and a pulse current flows
through resitor R1. The current flowing in the circuit
is determined by resistor R1 which should be chosen
to limit the pulse output current to less than 10mA.
For a 24V supply R1 should be greater than 2,200Ω.
Fig 13 Generating a voltage pulse output
28
When a BA567E-SS Counter is supplied with an
optional pulse output the configuration menu is
extended as shown in Fig 14.
The pulse output sub-menu allows the source of the
output pulse to be selected in the 5ourCE sub-
function. For re-transmission applications the output
pulse may be a synchronous duplicate of the input
pulse by selecting dirECt in the 5ourCE sub-
function.
Selecting 5CALEd derives the output pulse from the
total display and introduces two additional functions,
diVidE and durAtion to the sub-menu allowing the
output pulse frequency to be divided and the output
pulse width (duration) to be defined. The total
display is read every half second and any increase
since the last reading copied into the pulse output
counter. After dividing by the diVidE function,
pulses of width defined by the durAtion function are
asynchronously output from this counter as quickly
as possible.
If the diVidE and durAtion functions are configured
such that the output pulse frequency with the
specified pulse width can not be output in real time,
the number of pulses will be stored and transmitted
at the maximum possible speed.
When the total display is reset to zero or the power
supply to the BA567E-SS Counter is disconnected
or turned off, any stored pulses will not be retained
8.4.3 Access Pulse output sub-menu: PuL5E oP
Access to the BA567E-SS Counter configuration
menu as described in section 5.2. Using the & and
* push buttons scroll though the menu until
PuL5E . oP is displayed, pressing ( will then access
the pulse output sub-menu which is shown in Fig 14.
Fig 14 Pulse output configuration sub-menu
8.4.4 Enable pulse output: EnbL
This function allows the pulse output to be disabled
or enabled without altering any of the pulse output
parameters. Using the & or * push button select
EnbL in the pulse output sub-menu and press ( to
reveal the existing setting on or oFF. The function
can be changed by pressing the & or * push
button followed by the ) button to return to EnbL
prompt.
29
8.4.5 Source of pulse output: 5ourCE
The output pulse may be derived from:
dirECt
Output is a duplicate of the input
pulse.
5CALEd
Output is derived from the total
display.
When
5CALEd
is
selected two additional functions,
diVidE and durArion, appear in
the pulse output sub-menu.
Using the & or * push button select 5ourCE in the
pulse output sub-menu and press (. to reveal the
existing pulse source. The function can be changed
by pressing the & or * push button followed by
the ) button to return to 5ourCE prompt.
8.4.6 Divide output pulse frequency: diVidE
When the output pulse is derived from the total
display the output pulse frequency may be divided
by:
1
10
100
1000
10000
Using the & or * push button select diVidE in the
pulse output sub-menu and press ( to reveal the
existing divisor. The value can be changed by
pressing the & or * push button to select the
required value followed by the ) button to return to
diVidE prompt.
Note:
This function only appears in the sub-menu
when the output pulse is derived from the
the total display.
8.4.7 Output pulse width: durAtion
When the output pulse is derived from the total
display, the pulse width is defined by this function.
One of 11 pulse widths may be selected in
milliseconds:
0.1
0.5
1
2.5
5
10
25
50
100
250
500
Using the & or * push button select durAtion in
the pulse output sub-menu and press ( to reveal
the existing pulse duration. The value can be
changed by pressing the & or * push button to
select the required value followed by the ) button
to return to durAtion prompt.
Note:
This function only appears in the pulse
output sub-menu when the output pulse is
derived from the total display.
30
8.5 4/20mA output
Only one of the following accessories may be
fitted: dual alarms, pulse output or 4/20mA
output.
The BA567E-SS Counter can be supplied with a
factory fitted galvanically isolated 4/20mA current
sink which may be configured to represent the rate
or total display.
8.5.1 System design
The optional 4/20mA output is a passive current sink
i.e. not powered, but it is totally isolated from all
other Counter circuits. It is effectively a 2-wire
4/20mA transmitter requiring a minimum supply of
5V with the current being controlled by the BA567E-
SS rate or total display. Terminals C1 and C3 may
be directly connected to any other instrument which
will accept a 4/20mA loop powered transmitter input.
Fig 15 Application of 4/20mA output
8.5.2 Configuration
When a BA567E-SS Counter is supplied with an
optional 4/20mA output the configuration menu is
extended as shown in Fig 16. The 4/20mA output
sub-menu is accessed via the 4-20 oP function.
The 4/20mA output sub-menu allows the 4/20mA
output to be controlled by the rate or the total
display.
8.5.3 Access 4/20mA output sub-menu: 4-20 oP
Access the BA567E-SS Counter configuration menu
as described in section 5.2. Using the & and *
push buttons scroll though the menu until 4-20 oP is
displayed, pressing ( will then access the 4/20mA
output sub-menu which is shown in Fig 21.
Fig 16 4/20mA output configuration sub-menu
8.5.4 Enable 4/20mA output: EnbL
This function allows the 4/20mA output to be
disabled or enabled without altering any of the
4/20mA output parameters. Using the & or *
push button select EnbL in the 4-20 oP sub-menu
and press ( to reveal the existing setting on or oFF.
The function can be changed by pressing the & or
* push button followed by the ) button to return
to EnbL prompt.
Note 1: When the 4/20mA output is disabled by
selecting oFF, the output is a constant
3.5mA irrespective of the instrument
display.
8.5.5 Select rate or total source: 4-20tYPE
The 4/20mA output current can represent the
BA567E-SS Counter’s rate or total display and this
should be defined before any other 4/20mA current
output functions are configured.
Using the & or * push button select 4-20tYPE in
the 4/20mA output sub-menu and press ( to reveal
the existing setting totAL or rAtE. The function can
be changed by pressing the & or * push button
followed by the ) button to return to 4-20tYPE
prompt.
Note :
If the controlling source of the 4/20mA
output is changed i.e. from rate to total, the
4/20mA output will be disabled and the
output will be a constant 3.5mA
irrespective of the instrument display. The
4/20mA output must always be re-enabled
and reconfigured following the controlling
source being changed.
31
8.5.6 Display which corresponds to 4mA
output: 4 . 000
The BA567E-SS Counter display which corresponds
to a 4.000mA output current is defined by this
function. Using the & or * push button select
4 . 000 in the 4/20mA output sub-menu and press
( to reveal the existing rate or total display with
one digit flashing. The required display can be
entered using the & or * push button to adjust the
flashing digit and the ( button to transfer control to
the next digit. When set as required press ) to
enter the value and return to the 4 . 000 prompt in the
4/20mA output sub-menu.
8.5.7 Display which corresponds to 20mA
output: 20.000
The BA567E-SS Counter display which corresponds
to a 20.000mA output current is defined by this
function. Using the & or * push button select
20 . 000 in the 4/20mA output sub-menu and press
(. to reveal the existing rate or total display with
one digit flashing. The required display can be
entered using the & or * push button to adjust the
flashing digit and the ( button to transfer control to
the next digit. When set as required press ) to
enter the value and return to the 20 . 000 prompt in
the 4/20mA output sub-menu.
Note :
If the BA567E-SS Counter and the 4/20mA
current sink output are powered from
separate supplies, the 4/20mA output
current will continue to flow when the
BA567E-SS Counter supply fails or is
turned off. Powering both from a common
supply eliminates this effect.
8.6 Display backlight
The BA567E-SS Counter can be supplied with a
factory fitted backlight that produce green
illumination enhancing display contrast and enabling
it to be read at night or in poor lighting conditions.
The backlight is internally powered from the
instrument therefore no additional wiring is required,
but the BA567E-SS supply current increases as
shown below.
BA567E-SS
Maximum
current
consumption
Without backlight
10.0mA
Addition for backlight
22.5mA
Addition with terminals 3 & 4 linked
6.0mA
----------
Total current
38.5mA max
32