Warn 102600 Installation Instructions Manual

1 103507A0 WARN INDUSTRIES, INC. 12900 S.E. Capps Road, Clackamas, OR USA 97015-8903, 1-503-722-1200, FAX: 1-503-722-3000 Customer Service: 1-800-543-9276 Dealer Locator Service: 1-800-910-1122 International Fax: 1-503-722-3005 INSTALLATION INSTRUCTIONS WINCH MOUNT KIT Part Number: 102600 Application: 2019 HONDA TALON G E N E R A L S A F E T Y P R E C A U T I O N S W A R N I N G IMPACT AND MOVING PARTS ENTANGLEMENT HAZARD Failure to observe these instructions could lead to severe injury or death • Always take time to fully read the Instructions and/or Opera ...

2 103507A0 N O T I C E EQUIPMENT DAMAGE • Always refer to the Installation and Specification Guide, supplied in the winch kit, for all wiring schematics and specific details on how to wire this WARN product to your vehicle. Read installation and operating instructions thoroughly. C A U T I O N MOVING PARTS ENTANGLEMENT HAZARD Failure to observe these instructions could lead to minor or moderate injury • Always take time to fully read and understand the installation and Operations Guide included with this product. • Never operate this product if you are un ...

3 103507A0 P A R T S L I S T T O R Q U E S P E C I F I C A T I O N S Please use the recommended torque specifications when assembling this product unless otherwise specified in the instructions. FASTENER SIZE FASTENER TORQUE FASTENER SIZE FASTENER TORQUE lb-ft (N.m) M4 (2) 3 1/4" 8 (11) M5 (4.5) 6 5/16" 17 (23) M6 (7.5) 10 3/8" 30 (40) M8 (18) 25 7/16” 48 (66) M10 (37) 50 1/2" 74 (100) 9/16” 106 (144) 5/8" 148 (200) 3/4” 269 (364) ITEM PART NUMBER DESCRIPTION QTY A1 102595 WINCH MOUNTING PLATE 1 A2 102596 WINCH MOUNT STRAP 2 B1 99248 M8 X 20MM HEX HEAD ...

4 103507A0 I N S T A L L A T I O N I N S T R U C T I O N S 1. Remove the bumper by removing the two torx head screws, two upper M8 hardware and one lower M8 hardware from each side of vehicle. 2. Slide bumper forward while carefully leveraging the plastic out of the way. 3. Install the fairlead to the winch mounting plate (A1) with hardware from your winch kit. 4. Place your winch upside down (feet facing up). 5. Set winch mounting plate on winch, lining up holes with winch feet. 6. Secure winch mounting plate to the winch using the winch install instructions a ...

5 103507A0 I N S T A L L A T I O N I N S T R U C T I O N S 7. Slide the winch mount assembly onto the bumper, aligning the front two holes of the moutning plate with the holes in the bumper. TIP: It may be easier to attach winch cables to winch before proceeding. 8. Install the flanged end of a winch mouting strap (A2) through the tab on the bumper. 9. Align the other end of the winch mounting strap to the front holes on the winch mount and secure using the M8 x 20 bolt (B1) and lock nut (B2). 10. Repeat steps 8 and 9 for other side. 11. With assistance, slid ...

6 103507A0 CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT. M A I N T E N A N C E / C A R E 1. Inspect all parts on the winch, winch mount, and related hardware prior to each use. Replace all hardware that appears rusted or deformed. 2. Inspect all nuts and bolts on the winch, winch mount,, and related hardware prior to each use. Tighten all nuts that appear to be loose. Stripped, fractured, or bent bolts ...