Warn 106204 Installation Instructions Manual

1 106395A0 WARN INDUSTRIES, INC. 12900 S.E. Capps Road, Clackamas, OR USA 97015-8903, 1-503-722-1200, FAX: 1-503-722-3000 Customer Service: 1-800-543-9276 Dealer Locator Service: 1-800-910-1122 International Sales/Customer Service: 1-503-722-3008 International Fax: 1-503-722-3005 INSTALLATION INSTRUCTIONS WINCH MOUNTING KIT Part Number: 106204 Application: 2020 Polaris RZR PRO G E N E R A L S A F E T Y P R E C A U T I O N S Your safety, and the safety of others, is very important. To help you make informed decisions about safety, we have provided installat ...

2 106395A0 T A B L E O F C O N T E N T S Tools Required .........................................................................................................................................................................................................................page 2 Torque Specifications ............................................................................................................................................................................................................page 2 Parts List.......................................... ...

3 106395A0 P A R T S L I S T ITEM PN DESCRIPTION QTY A1 106278 WINCH MOUNT 1 A2 106280 FACE PLATE 1 ITEM PN DESCRIPTION QTY B1 93078 M10 HEX HD BOLT 2 B2 69807 M10 NYLOCK NUT 2 ...

4 106395A0 I N S T A L L A T I O N I N S T R U C T I O N S 1. Remove the center front plastic panel from bumper by removing the four torx head screws. Retain hardware for reassembly. 2. Remove the two torx head holding side corners of bumper to frame. Retain hardware for reassembly. 3. Remove the two push pull plastic fasteners. Retain hardware for reassembly. Figure 2 Figure 4 Figure 3 ...

5 106395A0 I N S T A L L A T I O N I N S T R U C T I O N S 4. Remove the four center hex head bolts securing bumper bracket and bull bar to vehicle and remove total assembly from the vehicle and set aside. NOTE: Retain bolts for later use. 5. Remove bull bar from bumper bracket and set aside. NOTE: Retain bolts for later use. 6. Attach your bull bar to the winch mount, using the factory hardware. 7. Install your fairlead to the winch mount (A1) using hardware supplied in the winch kit. 7. Slide your winch into the winch mount (feet up position). NOTE: This ...

6 106395A0 I N S T A L L A T I O N I N S T R U C T I O N S 9. Secure top of the winch mount assembly to vehicle using the two M10 bolts (B1) and lock nuts (B2). 10. Secure the bottom of the winch mount assembly using the four hex head factory bolts (removed in step 4). 11. Reinstall push pull fasteners. 12. Reinstall front plastic and install face plate (A2) using factory hardware in step 1. 15. Tighten ALL hardware at this time to torque specification on page 2. 16. Complete your wiring per your winch installation instructions supplied with your winch. Figure ...