RHINO 2409 Assembly Manual

3-23-04 2-7233 ASSEMBLY MANUAL Keep With Operators Manual LOADER MOUNT KIT 2409 LOADER AGCO ST45, ST55 and MASSEY FERGUSON 1165, 1445, 1455, 1455V TRACTORS Mount kit can be installed using tools ordinarily available. Shut off engine and engage brakes during installation. Check tire clearances once loader is installed and adjust tire tread width and/or turning radius if necessary. NOTE: Unless specified, leave all attaching hardware loose until loader is completely assembled to facilitate assembly and proper alignment. Torque hardware to specifications listed on page 5. TRACTOR PREPARATION 1. Shut off engine and engage brakes during installation of mount kit. 2. Remove front weight bracket. 3. Raise hood and remove hood side panels to prevent damage during loader mount installation. INSTALLING LOADER MOUNT BRACKETS (Figure 1) 1. Attach front mount bracket (3) using 14MM x 35MM cap screws (9) and 9/16 lock washers (15). 2. Remove and discard 14MM cap screws and lock washers where mid mount brackets are bolted to tractor frame. 3. Attach mid mounting brackets (1 & 2) to mounting pads below tractor platform using 16MM x 40MM cap screws (6) and 5/8 lock washers (10). Leave 16MM cap screws (6) and 5/8 lock washers (10) loose to ease installation. A) AGCO ST45, MF1165 and MF 1445 requires two 5/8 spacers (5) each side between mid mounting bracket and tractor frame. B) AGCO ST45, MF1165 and MF1445 - Install mid mounting bracket (1 & 2) to tractor frame using 14MM x 60MM cap screws (7), 9/16 flat washers (14) and 9/16 lock washers (15). C) AGCO ST55, MF1455 and MF1455V - Install mid mounting brackets (1 & 2) to tractor frame using 14MM x 40MM cap screws (8), 9/16 flat washers (14) and 9/16 lock washers (15). To access bottom hole on frame, 14MM bolt (7 or 8), 9/16 flat washer (14) and 9/16 lock washer (15) must pass through support tube of mid mounting assembly (1 & 2). 4. Reinstall hood side panels and lower hood to locked position. MODEL 2WD FWA CAB LESS CAB AGCO ST45 X X AGCO ST55 X X MF 1165 X X MF 1445 X X MF 1455 X X MF 1455V X X

F-3926 2-7233 1 7 8 7 15 14 6 5 10 9 15 3 9 15 6 10 5 2 14 15 7 8 7 8 12 4 13 11 NOTES: Items 5 & 7 used for MF1445, MF1165 & AGCO ST45. Item 8 used for MF1455, MF1455V & AGCO ST55. Bolt items 2 & 3 to tractor frame through support tube of mountings. Figure 1 Mount Kit

3-23-04 2-7233 PARTS LIST - MOUNT KIT ITEM Part No. DESCRIPTION QTY. 1 52004 MID MOUNTING ASSEMBLY, Left 1 2 52005 MID MOUNTING ASSEMBLY, Right 1 3 52017 FRONT MOUNT ASSEMBLY 1 4 52138 YOKE ASSEMBLY, with Decal 1 5 43395-6 SPACER, Tube 5/8 YDP 4 6 42672-15 SCREW, Cap, 16MM-2.00MM x 40MM 8 7 42672-43 SCREW, Cap, 14MM-2.00MM x 60MM 4 8 42672-46 SCREW, Cap, 14MM-2.00 x 40MM 4 9 42672-51 SCREW, Cap, 14MM-2.00 x 35MM 8 10 41837-7 WASHER, Lock, 5/8 YDP 8 11 41840-8 NUT, Lock, 3/4-10 YDP 4 12 41838-7 SCREW, Cap, 3/4-10 x 2.50 YDP 4 13 39240 DECAL, “WARNING, Do Not Use For Towing” 2 14 42502-11 WASHER, Flat, 9/16” 4 15 41837-6 WASHER, Lock, 9/16” 12 INSTALLING YOKE ONTO LOADER WARNING: Be sure to support loader using an overhead hoist. Boom may fall causing serious personal injury permit. Install yoke assembly (4) using 3/4 x 2-1/2 cap screws (12) and 3/4 lock nuts (11). Install rear cap screws first, then swing yoke into position and install front cap screws. IMPORTANT: Install 3/4 x 2-1/2 cap screws (12) from the inside with lock nuts (11) on the outside of yoke. NOTE: Hardware connecting yoke to loader side frames should be snug, but do not torque completely. After loader has been mounted to tractor and aligned with mid mounting brackets and front mounting brackets, torque hardware to 239-262 ft.-lb. INSTALLING LOADER TO MOUNTING BRACKETS WARNING: To avoid injury during installation of quick attach loader, do not permit bystanders within ten feet of loader. 1. Remove hardware which secures loader to pallet. Using overhead hoist, lower loader from vertical shipping position to horizontal position (use scraps of cardboard to protect paint). 2. Reposition overhead hoist by looping nylon strap around yoke near loader side frames at balance point of loader. 3. Using overhead hoist, raise loader until side frame uprights will clear front tires. Remove lock nut and washer from loader hinge and swing each hinge open.. Fasten rear bolt first. Swing yoke into position. Balance point of loader

F-3926 2-7233 INSTALLING LOADER TO MOUNTING BRACKETS (Continued) 4. Install hose or valve kit to tractor and loader. Refer to installation instructions provided with hose or valve kit. 5. Position loader so hinges hook over mid mounting tubes and yoke tube fits inside front mounting bracket. 6. Clamp hinges to mid mounting tubes with 3/4 flat washers and 3/4 flex-lock nuts (supplied with loader). IMPORTANT: Be sure to use flex-lock nuts to clamp hinge. Tighten flex-lock nuts against hinge securely, but not to more than 125 ft.-lb. Torque. 7. Adjust front wheel tread settings of steering stops, if necessary to prevent interference between tires and loader. Refer to tractor operator’s manual for adjustment procedures. 8. Install hose or valve kit to tractor and loader. Refer to instructions provided for installation instructions. INSTALLING BUCKET OR OPTIONAL ATTACHMENT Refer to instructions provided with bucket or loader attachment to install bucket or attachment onto loader. INSTALLING BUCKET LEVEL INDICATOR 1. Attach indicator guide tube to cylinder pin. Guide tube is positioned to outside of boom for pin on attachments and inside of boom when quick attach device is used. 2. Slide bucket level indicator rod through guide tube. Attach other end of rod with 1/8 x 1 cotter pins and 3/8 flat washers. 3. Locate tractor and loader on level surface. With bottom of bucket resting on surface, cut off excess rod flush with end of guide tube or paint exposed rod a contrasting color. Hinge open

3-23-04 2-7233 AMERICAN STANDARD CAP SCREWS METRIC CAP SCREWS GENERAL TORQUE SPECIFICATIONS USE THE FOLLOWING TORQUES WHEN SPECIAL TORQUES ARE NOT GIVEN SAE Grade Typ. Head Markings Metric Class Typ. Head Markings 5 8 8.8 10.9 Cap Screw TORQUE TORQUE TORQUE TORQUE Size FT·LBS N·m FT·LBS N·m FT·LBS N·m FT·LBS N·m Inches MIN MAX MIN MAX MIN MAX MIN MAX 6.25 7.25 8.5 10 8.25 9.5 11 13 8 9 11 12 10.5 12 14 16 14 15 19 20 18.5 20 25 27 17.5 19 23 26 23 25 31 34 26 28 35 38 35 37 47.5 50 31 34 42 46 41 45 55.5 61 41 45 55.5 61 55 60 74.5 81 51 55 69 74.5 68 75 92 102 65 72 88 97.5 86 96 116 130 76 84 103 114 102 112 138 152 95 105 129 142 127 140 172 190 111 123 150 167 148 164 200 222 126 139 171 188 168 185 228 251 152 168 206 228 203 224 275 304 238 262 322 355 318 350 431 474 274 305 371 409 365 402 495 544 350 386 474 523 466 515 631 698 407 448 551 607 543 597 736 809 537 592 728 802 716 790 970 1070 670 740 908 1003 894 987 1211 1337 MIN MAX MIN MAX MIN MAX MIN MAX 6 8 8 11 9 11 12 15 16 20 21.5 27 23 27 31 36.5 29 35 39 47 42 52 57 70 52 62 70 84 75 91 102 123 85 103 115 139 120 146 163 198 130 158 176 214 176 216 238 293 172 210 233 284 240 294 325 398 247 301 335 408 343 426 465 577 332 404 450 547 472 576 639 780 423 517 573 700 599 732 812 992 637 779 863 1055 898 1098 1217 1488 872 1066 1181 1444 1224 1496 1658 2027 1/4 - 20 1/4 - 28 5/16 - 18 5/16 - 24 3/8 - 16 3/8 - 24 7/16 - 14 7/16 - 20 1/2 - 13 1/2 - 20 9/16 - 12 9/16 - 18 Cap Screw Size Millimeters M6 x 1.00 M8 x 1.25 M10 x 1.50 M12 x 1.75 M14 x 2.00 M16 x 2.50 M18 x 2.50 M20 x 2.50 M22 x 2.50 M24 x 3.00 M27 x 3.00 M30 x 3.00 5/8 - 11 5/8 - 18 3/4 - 10 3/4 - 16 7/8 - 9 7/8 - 14 1 - 8 1 - 14 Standard American and Metric Cap Screws NOTE: These values apply to fasteners as received from supplier, dry or when lubricated with normal engine oil. They do not apply if special graphite or molysulphide greases or other extreme lubricants are used.