TrojanLabel Trojan 3 Operation & User’s Manual
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Page | 1 Copyright statement © 2016 Trojanlabel, This document, attachments and information contained herein are the confidential and proprietary property of Trojanlabel and their suppliers. As such, this document, attached files and information contained herein are subject to all nondisclosure and proprietary information agreements currently in effect with your organization. Copies of this document, any portion of this document or ...
Page | 2 Contents 1 Specification and General Information ..................................................................................................... 5 1.1 Certificate and Compliance ............................................................................................................... 5 1.2 Introduction ................................................................................................................. ...
Page | 3 11.2 General Settings (HOME menu) ...................................................................................................... 40 11.2.1 Overview .................................................................................................................................. 40 11.2.2 Settings .......................................................................................................................... ...
Page | 4 17.3 Direction of feeding ......................................................................................................................... 83 17.3.1 Correct direction of feeding .................................................................................................... 83 17.3.2 Incorrect direction of feeding .................................................................................................. ...
Page | 5 1 Specification and General Information 1.1 Certificate and Compliance ...
Page | 6 1.2 Introduction Original instructions These instructions are original instructions made by Trojanlabel for the Trojanlabel digital over-printer (henceforth called the machine or TrojanThree). Purpose The purpose of these instructions is to ensure correct installation, use, handling and maintenance of the machine. Accessibility The instructions are to be kept in a location known to the staff and must be easily accessible ...
Page | 7 1.4 Specification and Application General description The machine consists of a metal cabinet, ink delivery system, service door, print engine, embedded PC, touchscreen, media sensor (optional), printhead and 4 ink tanks. If any changes or alterations are made to the machine, these changes or alterations must be reflected in these instructions as necessary. The machine’s purpose and intended use Application: The machine ...
Page | 8 Weight approximately 85kgs including inks Electrical: • Nominal supply voltage: 110-240V • Nominal supply frequency: 50-60hz • Estimated peak consumption: 150W • Machine power supply: 150 W (48 VDC, 3.2 A), please see “Meanwell SP-150-spec.pdf” for details: http://www.trojanextranet.com/media/58025/sp-150-spec.pdf Technical Specifications: • Simple cleaning station ensures high print quality over long runs � ...
Page | 9 Operating positions, location and arrangement The machine is intended to be used in a light industrial/office environment. The operator operates the machine in a standing or sitting position. Temperature Recommend operational temperatures • Operation: 15° to 30° Celsius at RH 22-80% (non-condensing) • Storage: -5° to 50° Celsius at RH up to 85%, non-condensing at 65° If transferring the machine from different temp ...
Page | 10 2 Setting up the TrojanThree for printing 2.1 Unpacking and Physical setup The TrojanThree is packed in a wooden crate (dimensions: 74x59x158cm) and shipped strapped on top of a wooden pallet (total weight of the package including the crate is around 125kgs). After opening the wooden crate the machine must be lifted out from the crate. The approximate weight of the machine is 70kgs, therefore it is advised to lift the machi ...
Page | 11 2.1.2 Mounting the touchscreen and connecting the cables for the screen: Lead the cables of the touchscreen through the hole on the top of the machine cabinet. Then fix the touchscreen stand with 4 screws to the top of the machine cabinet. Mounting touchscreen stand... Connecting touchscreen cables: (A.) Ground cable, (B.) LVDS cable, (C.) USB Touch Control and (D.) Screen Backlight cable) Embedded PC Motherboard inside the ...
Page | 12 2.1.3 Mounting Print Engine There are 2 mounting brackets to attach the print engine module to the machine cabinet. Each mounting bracket has to be fixed with 2 screws. After fixing the mounting brackets, the print engine module can be fixed by the mounting brackets with 1 screw on each side. Left side mounting bracket Right side mounting bracket 2x Mounting bracket ...
Page | 13 Connect all the tubes and cables between print engine module and machine cabinet. Before connecting tubes and cables NOTE: The luers are matching for the ink tubes at incoming and return ink lines so the tubes cannot be connected wrong. Make sure the colors of the tubes are matching when connecting the tubes. The 2 Ethernet cables are labeled with the proper port number (J4, J5). All other connectors are unique. ...
Page | 14 2.2 Cabling (network and power supply) The machine has 4 cable inlets: 1. Power Supply 2. Ethernet 3. OEM Port for encoder signals 4. I/O port Only the power supply cable is necessary for powering up the machine. The network cable is necessary for sending new print jobs to the TrojanThree and for remote support/software updates. NOTE: Ethernet cable is not included in the TrojanThree package Power ON/OFF switch Power supply ...
Page | 15 3 Power On 3.1 Safety Check Before powering on the TrojanThree, visibly ensure that no foreign objects are interfering with the print engine module. 3.2 Power On Process 1. Press the physical power switch on the side of the TrojanThree, switching it from 0 to 1. Turning the main power switch on starts up TrojanControl touch screen and print engine. 2. The machine is fully functional, when the TrojanThree tab is visible on t ...
Page | 16 1. Open door on back side of the cabinet to gain access to ink tanks (orange arrow on picture above). 2. Connect QA chip reader cable (green arrow on picture above). The connector clicks onto the slot when properly connected. 3. Connect tube with connector (red arrow on picture above). The connector clicks onto the slot when properly connected. When ink tank is connected the proper ink level and percentage is displayed at s ...
Page | 17 3. Remove the printhead from the foil bag. 4. Remove the orange protective plastic cover from the printhead cartridge. Holding the printhead cartridge by the handle a. Release the flaps covering the ink ports b. Release the clip retaining the cover near the center of the printhead cartridge c. Carefully remove the protective cover 5. Remove the protective strip from the electrical contacts. While holding the printhead cartr ...
Page | 18 NOTE: Dispose of the removed strip immediately and do not allow the removed strip to contact the electrical contacts or the printhead nozzles. IMPORTANT: Do not throw away the printhead packaging. The white box has the serial number, part number and manufacturing date of the printhead. Also it is recommended to store printheads which are currently not installed in the original packaging. • Installing printhead: 1. Open co ...
Page | 19 2. Press Release Printhead button in TrojanThree -> Maintenance menu to open printhead latch: NOTE: The above warning label can be found on the printhead latch. Trying to open the blue plastic latch manually by the handle will most likely break the latch. Breaking the latch is considered as improper usage and therefore replacement is out of warranty. Breaking the latch also causes the machine to be non-operational until the ...
