PFT G4X Super Operating Manual

2021-08-12 Operating Manual Mixing pump G 4 X smart Part 2 EC - Declaration of Conformity Overview - Operation and service Article number of the operating manual: 00426926 Article number of the machine: 00257359 Article number of the machine: 00260622 Article number of the machine: 00402116 Article number of the machine: 00403628 Article number of the machine: 00414170 Article number of the machine: 00419620 Article number of the machine: 00414238 Article number of the machine: 00423938 Article number of the machine: 00424067 Article number of the machine: 00425128 Article number of the machine: 00425824 Article number of the machine: ...

P.O. Box no. 60 97343 Iphofen Einersheimer Straße 53 97346 Iphofen Germany Phone: +49 (0) 93 23/31-760 Fax: +49 (0) 0 93 23/31-770 Technical hotline +49 9323 31-1818 [email protected] www.pft.net ...

Table of Contents 2021-08-12 3 1 EC Declaration of Conformity ............ 6 2 Examination ........................................ 7 2.1 Examination by machine operator ........... 7 2.2 Periodic inspection ................................... 7 3 General information ........................... 8 3.1 Information regarding the operating manual ................................................. 8 3.2 Keep the manual for future reference ...... 8 3.3 Division .................................................... 8 3.4 Operating Manual .................................... 9 3.5 Spare parts lists ...... ...

Table of Contents 4 2021-08-12 21 Material: ........................................... 26 21.1 Flowability / Flow characteristics .......... 26 22 Mortar pressure gauge ................... 27 23 Safety rules ...................................... 27 24 Transport, packing and storage .... 27 24.1 Safety instructions for transport ........... 27 24.2 Transport inspection............................. 28 24.3 Packaging ............................................ 29 24.4 Transport .............................................. 29 24.5 Transport in individual parts ................. 30 25 Operation . ...

Table of Contents 2021-08-12 5 42.3 Switch the machine back on after the blockage has been removed ............. 52 43 Cleaning the machine after work .. 52 43.1 Empty the mixing tube ......................... 52 43.2 Secure against restarting ..................... 53 43.3 Cleaning the G 4 X .............................. 53 43.4 Decouple mortar hose ......................... 53 43.5 Clean mortar hose ............................... 54 43.6 Remove the water hose ....................... 54 43.7 Cleaning the mixing tube ..................... 55 43.8 Insert the mixing tube cleaner .............. 55 ...

EC Declaration of Conformity 6 2021-08-12 1 EC Declaration of Conformity Company: Knauf PFT GmbH & Co. KG Einersheimer Straße 53 97346 Iphofen Germany declares under our sole responsibility that the product: Type of machine: G 4 X Type of equipment: Mixing pump Serial number: Guaranteed sound power level: 78 dB 95 dB is in conformity with the following CE directives: • Outdoor directive (2000/14/EC), • Machine directive (2006/42/EC), • Electromagnetic Compatibility Directive (2014/30/EU). Operative Conformity Assessment according to Outdoor Directive 2000/14/EC: Internal production control ...

Examination 2021-08-12 7 2 Examination 2.1 Examination by machine operator  Prior to each shift, the machine operator has to examine the effectiveness of the control and safety devices as well as the proper fitting of the protection devices.  The safe working condition of construction machinery has to be checked by the machine operator during operation.  If the safety devices show any defects or if any other defects are detected that compromise a safe operation, the supervisor has to be informed immediately.  In case of defects that cause harm to persons, the operation of the construc ...

General information 8 2021-08-12 3 General information 3.1 Information regarding the operating manual This operating manual gives important information on handling the device. A prerequisite for safe working is the observance of all stated safety guidelines and instructions. Furthermore, the local accident prevention guidelines and general safety instructions for the application area of the device are to be adhered to. Read the operating manual thoroughly before starting any work! It is a part of the product and has to be kept near the tool and easily accessible to the staff at all times. If the ...

General information 2021-08-12 9 3.4 Operating Manual Operating Manual for the machine can be found on the Internet at: Knauf PFT - Downloads - Datenblätter DOCUMENT CENTER Use our wizard to find specific downloads Operating Manual Mixing pumps G 4 smart Select your preferred language for downloads German Search for downloads Search 3.5 Spare parts lists Spare parts lists / spare parts posters for the machine can be found on the Internet at: Knauf PFT - Downloads - Datenblätter DOCUMENT CENTER Use our wizard to find specific downloads Spare parts lists Gserie Select your preferred language for ...

General information 10 2021-08-12 3.6 Brochures Brochures for the machine can be found on the Internet at: Knauf PFT - Downloads - Datenblätter DOCUMENT CENTER Use our wizard to find specific downloads Brochures Mixing pumps G 4 smart Select your preferred language for downloads German Search for downloads Search 3.7 Accesories For recommended accessories / equipment see PFT machine and device catalog or at: Knauf PFT - Mischpumpe G 4 smart 3.8 Flip catalog https://www.pft.net/de/service/news/druckfrisch-nuetzlich-markenstark.html ...

Technical data 2021-08-12 11 4 Technical data 4.1 General information Detail Value Unit Weight approx. 293 kg Length 1200 mm Width 720 mm Height 1530 mm Individual weights Detail Value Unit Weight pump motor with tilt flange 51 kg Weight of mixing pump module 81 kg Weight of hopper module 137 kg Weight of air compressor 24 kg Hopper dimensions Detail Value Unit Filling height 910 mm Hopper volume 145 l Hopper capacity with attachment 200 l 4.2 Power connection Fig. 1: Motor protection switch Power Setting value Designation Star wheel 0.75 / 0.3 kW 2.2 A / 0.95 Q4 Mixer motor 5.5 / 4 kW 11 / 8.3 ...

Technical data 12 2021-08-12 Duration Detail Value Unit Max. operating time at a stretch 8 hours Electrical details Detail Value Unit voltage, three-phase current 50 Hz 400 V Power consumption, max. 32 A Power input, max. 7.2 kW Fuse protection, at least 3 x 25 A Speed pump motor approx. 385 / 400 rpm Speed star wheel motor 28 / 12 rpm 4.4 Power values Pump unit D6-3 Pump capacity D6-3 (DE) Compressor output LK 250 Compressor output K2 N Detail Value Unit Pump capacity, approx. 22 l/min at 385 rpm Operating pressure, max. 30 bar Grain size max. 2 mm Feed range *, max. at 25 mm ∅ 20 m Feed ran ...

Sound power level 2021-08-12 13 4.5 Output values pump unit D5-2.5 Pump capacity D5-2.5 Detail Value Unit Pump capacity, approx. 22 l/min at 385 rpm Operating pressure, max. 25 bar Grain size max. 3 mm Feed range *, max. at 25 mm ∅ 25 m Feed range *, max. at 35 mm ∅ 40 m * reference value depending on conveying height, pump condition and version, mortar quality, composition and consistency 4.6 Output values pump unit D8-2 Pump capacity D8-2 Detail Value Unit Pump capacity, approx. 34 l/min at 385 rpm Operating pressure, max. 20 bar Grain size max. 3 mm Feed range *, max. at 25 mm ∅ 25 m F ...

Dimension sheet 14 2021-08-12 7 Dimension sheet Fig. 2: Dimension sheet 8 Name plate Fig. 3: Name plate The type plate is located at the right bottom of the hopper and includes the following information: Manufacturer Type Year of manufacture Machine number Permissible operating pressure 9 Quality Control sticker Fig. 4: Quality Control sticker The following details can be found on the Quality Control sticker: CE confirmed as per EU directives Serial no / serial number Controller / signature Date of control 1200 720 1530 ...

Assembly 2021-08-12 15 10 Assembly 10.1 Overview 1 2 3 13 12 11 10 9 Fig. 5: Table of the assembly groups 1. Pump motor 2. Motor protection handle 3. Deflector plate (accessory) 4. Protective grille with sack opener 5. Hopper 6. Air compressor 7. Carrying handle 8. Double stop castor 9. Water sampling valve 10. Water tap 11. Connection for mortar hose 12. Mortar pressure gauge 13. Mixing tube 14. Castor 15. Power connection at control cabinet 16. Control cabinet 17. Locking lever 4 5 6 7 8 17 16 15 14 ...

Description of assemblies 16 2021-08-12 11 Description of assemblies 11.1 Hopper Fig. 6: Assembly unit hopper The mixing pump PFT G4 consists of the following main components:  Hopper with frame and protective grille 11.2 Control cabinet item number 00252527 Fig. 7: Assembly unit control cabinet  Control cabinet 1. Master switch is also emergency-stop switch 2. Push button water inlet 3. Main terminal 32A 4. CEE socket outlet 4x16A, controlled for water pump 5. CEE socket outlet 4x16A, for air compressor 6. CEE socket outlet 7x16A, for pump motor 7. Schuko socket outlet 230V, continuous cu ...

Description of assemblies 2021-08-12 17 11.3 Schaltschrank Artikelnummer 00671960 Abb. 8: Baugruppe Schaltschrank  Schaltschrank 1. Hauptwendeschalter, ist gleichzeitig Not-Aus-Schalter 2. Drucktaster Wasservorlauf 3. NOT-HALT-Drucktaster 4. Hauptstromanschluss 32A 5. Blindstecker für Fernsteuersteckdose 6. Kontrolllampe gelb, für falsche Drehrichtung 7. Kontrolllampe rot, Motorschutzschalter hat ausgelöst 8. Wahlschalter Zellenrad 9. Drucktaster Drehrichtung rückwärts 10. Betriebstaster Maschine „EIN“ / „AUS“ (Steuerspannung) 11.4 Mixing tube with motor and pump Fig. 9: Assembly ...

Connections 18 2021-08-12 11.6 Air compressor Fig. 11: Air compressor  Air compressor LK250 with pressure switch-off  Air compressor K2 N with pressure switch-off 12 Connections 1 2 3 4 Fig. 12: Connections 1. Main terminal 2. Connections material hoses 3. Connection water supply from mains 4. Connection air to spray gun 13 Operating modes 13.1 Selector switch star wheel Fig. 13: Operating modes star wheel The star wheel can be operated in three operating modes: Selector switch position “0”: The star wheel is switched off and thus the material supply to the mixing section is interrupted ...

Accessories 2021-08-12 19 14 Accessories Fig. 14: Injection hood PFT injection hood E1 for G 4 (article number 20600213). The PFT injection hood is used for feeding dry material to the mixing pump using the PFT SILOMAT pneumatic conveying system. Fig. 15: Delivery hood PFT delivery hood with off-load operation protection for G 4 (article number 20600500) The PFT delivery hood is used for feeding dry material to the mixing pump PFT G 4 directly from the silo / container. In case of an empty alarm in the hopper, the mixing pump is switched of via the remote control socket. Fig. 16: ROTOMIX ROTOMIX ...

Intended use Control panel 20 2021-08-12 15 Intended use Control panel 15.1 Intended purpose control panel The tool is conceptualised and designed exclusively for the purpose of use specified here. Scope of application: Primary use for water and neutral, non-adhesive liquids. Also suitable for air and neutral non- flammable gases. Maximum operating pressure (inlet pressure) 16 bar. Outlet pressure infinitely adjustable from 1.5 to 6 bar. Smallest possible inlet pressure 2.5 bar. Minimum pressure drop (inlet pressure/outlet pressure) 1 bar. Maximum media and ambient temperature 75°C. Assembly po ...