Quadra-Fire QFP44 Owner's Manual

1 Model(s): QFP44 Owner’s Manual Installation and Operation R Installation and service of this appliance should be performed by qualified personnel. Hearth & Home Technologies suggests NFI certifi ed or factory-trained professionals, or technicians supervised by an NFI certifi ed professional. If the information in these instruc- tions is not followed exactly, a fi re may result causing property damage, personal injury, or death. • Do not store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance. • What to do if you smell gas: - Do not try to light any appliance. - Do not touch any electrical switch. Do not use any phone in your building. - Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. - If you cannot reach your gas supplier, call the fi re department. • Installation and service must be performed by a qualifi ed installer, service agency, or the gas supplier. WARNING DO NOT DISCARD THIS MANUAL CAUTION • Important operating and maintenance instructions included. • Leave this manual with party responsible for use and operation. • Read, understand and follow these instructions for safe installation and operation. DO NOT DISCARD In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fi tter. See Table of Contents for location of additional Commonwealth of Massachusetts requirements. HOT SURFACES! Glass and other surfaces are hot during operation and cool down. WARNING • CAREFULLY SUPERVISE children in same room as appliance. • Alert children and adults to hazards of high temperatures. High temperatures may ignite clothing or other fl ammable materials. • Keep clothing, furniture, draperies and other combustibles away. Hot glass will cause burns. • Do not touch glass until it is cooled • NEVER allow children to touch glass • Keep children away This appliance requires installation of a decorative front with an integral barrier to prevent direct contact with the fi xed glass panel. Do NOT operate the appliance with the barrier removed. Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

2 Listing Label Information/Location Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on fi replace: _____________________ Dealership purchased from: _______________________________ Dealer Phone: __________________________ Notes: _______________________________________________________________________________________ _____________________________________________________________________________________________ A. Congratulations Congratulations on selecting a Quadra-Fire gas fi replace, an elegant and clean alternative to wood burning fi replaces. The Quadra-Fire gas fi replace you have selected is designed to provide the utmost in safety, reliability, and effi ciency. As the owner of a new fi replace, you’ll want to read and carefully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings. This owner’s manual should be retained for future reference. We suggest that you keep it with your other important documents and product manuals. The information contained in this owner’s manual, unless noted otherwise, applies to all models and gas control systems. Your new Quadra-Fire gas fi replace will give you years of durable use and trouble-free enjoyment. Welcome to the Quadra-Fire family of fi replace products! We recommend that you record the following pertinent information about your fi replace. The model information regarding your specifi c fi replace can be found on the rating plate usually located in the control area of the fi replace. Homeowner Reference Information Read this manual before installing or operating this appliance. Please retain this owner’s manual for future reference. Quadra-Fire, a brand of Hearth & Home Technologies Inc. 7571 215th Street West, Lakeville, MN 55044 Not Not for for use use with with solid solid fuel. fuel. (Ne Ne doit doit pas pas entre entre utilise utilise avec avec un un combustible combustible solide). solide). This This appliance appliance must must be be installed installed in in accordance accordance with with local local codes, codes, if if any; any; if if not, not, follow follow ANSI ANSI Z223.1 Z223.1 in in the the USA USA or or CAN/CGA CAN/CGA B149 B149 installation installation codes. codes. (Installer (Installer l’appareil l’appareil selon selon les les codes codes ou ou reglements reglements locaux locaux ou, ou, en en l’absence l’absence de de tels tels reglements, reglements, selon selon les les codes codes d’installation d’installation CAN/CGA-B149.) CAN/CGA-B149.) Type Type of of Gas Gas (Sorte (Sorte De De Gaz) Gaz): NATURAL TURAL GAS GAS MADE MADE IN IN USA USA Minimum Minimum Permissible Permissible Gas Gas Supply Supply for for Purposes Purposes of of Input Input Adjustment. Adjustment. Approved Approved Minimum Minimum (De (De Gaz) Gaz) Acceptable Acceptable 0.0 0.0 in in w.c. w.c. (Po. (Po. Col. Col. d’eau) d’eau) Maximum Maximum Pressure Pressure (Pression) (Pression) 0.0 0.0 in in w.c. w.c. (Po. (Po. Col. Col. d’eau) d’eau) Maximum Maximum Manifold Manifold Pressure Pressure (Pression) (Pression) 0.0 0.0 in in w.c. w.c. (Po. (Po. Col. Col. d’eau) d’eau) Minimum Minimum Manifold Manifold Pressure Pressure (Pression) (Pression) 0.0 0.0 in in w.c. w.c. (Po. (Po. Col. Col. d’eau) d’eau) Model: Model: (Modele): (Modele): Serial Serial (Serie): (Serie): ANSI ANSI Z21XX-XXXX Z21XX-XXXX · · CSA CSA 2.XX-MXX 2.XX-MXX · · UL307B UL307B XXXXXXXX XXXXXXXX IN IN CANADA CANADA ALTITUDE: ALTITUDE: 0-0000 0-0000 FT. FT. 0000-0000FT. 0000-0000FT. MAX. MAX. INPUT INPUT BTUH: BTUH: 00,000 00,000 00,000 00,000 MIN. MIN. INPUT INPUT BTUH: BTUH: 00,000 00,000 00,000 00,000 ORIFICE ORIFICE SIZE: SIZE: #XXXXX #XXXXX #XXXXX #XXXXX XXXXXXXX XXXXXXXX Total Total Electrical Electrical Requirements: Requirements: 000Vac, 000Vac, 00Hz., 00Hz., less less than than 00 00 Amperes Amperes R Gas and Electric Information Serial Number Type of Gas Model Number

3 Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury. • WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury. • CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. • NOTICE: Used to address practices not related to personal injury. Table of Contents A. Congratulations 2 B. Limited Lifetime Warranty 5 1 Listing and Code Approvals A. Appliance Certifi cation 7 B. Ceramic Glass Specifi cations 7 C. BTU Specifi cations 7 D. High Altitude Installations 7 E. Non-Combustible Materials Specifi cation 7 F. Combustible Materials Specifi cation 7 G. Electrical Codes 7 H. Requirements for the Commonwealth of Massachusetts 8 User Guide 2 Operating Instructions A. Gas Fireplace Safety 9 B. Your Fireplace 9 C. Clear Space 10 D. Decorative Doors and Fronts 10 E. Fixed Glass Assembly 10 F. Dashboard Control 10 G. Remote Operation 11 H. Before Lighting Fireplace 16 I. Lighting Instructions (SP) 17 J. After Fireplace is Lit 18 K. Frequently Asked Questions 18 3 Maintenance and Service A. Maintenance Tasks-Homeowner 19 B. Maintenance Tasks-Qualifi ed Service Technician 20 Installer Guide 4 Getting Started A. Typical Appliance System 21 B. Design and Installation Considerations 22 C. Tools and Supplies Needed 22 D. Inspect Appliance and Components 22 5 Framing and Clearances A. Select Appliance Location 23 B. Construct the Appliance Chase 24 C. Clearances 24 D. Mantel and Wall Projections 25 6 Termination Locations A. Vent Termination Minimum Clearances 26 7 Vent Information and Diagrams A. Approved Pipe 28 B. Vent Table Key 28 C. Use of Elbows 28 D. Measuring Standards 28 E. Vent Diagrams 29 8 Vent Clearances and Framing A. Pipe Clearances to Combustibles 33 B. Wall Penetration Framing 33 C. Install the Ceiling Firestop 34 D. Install Attic Insulation Shield 35 9 Appliance Preparation A. Secure and Level the Appliance 36 10 Install Vent Pipe A. Assemble Vent Sections 37 B. Assemble Slip Sections 38 C. Secure the Vent Sections 39 D. Disassemble Vent Sections 39 E. Install Metal Roof Flashing 40 F. Assemble and Install Storm Collar 41 G. Install Vertical Termination Cap 42 H. Heat Shield Requirements for Horizontal Termination 42 I. Install Horizontal Termination Cap 43 11 Shrouds A. HHT Shrouds 44 B. Field Constructed Shrouds 44 12 Gas Information A. Fuel Conversion 46 B. Gas Pressure 48 C. Gas Connection 48 D. High Altitude Installations 48 13 Electrical Information A. Wiring Requirements 49 B. Standing Pilot Ignition System Wiring 49 C. Optional Accessories Requirements 49 D. Electrical Service and Repair 50 E. Junction Box Installation 50 14 Finishing A. Mantel and Wall Projections 51 B. Facing Material 52 C. Facing Template Removal 52 D. Mantel 52 

4  = Contains updated information. 15 Appliance Setup A. Remove Glass Assembly 53 B. Clean the Appliance 53 C. Install the Refractory 53 D. Adjust the Air Shutter 54 E. Adjust the Vertical Baffl e 55 F. Install Logs, Ember Bed & Rockwool 55 G. Install Andirons 57 H. Place Lava Rock and Vermiculite 57 I. Reinstall Glass 57 16 Troubleshooting A. Standing Pilot Ignition System 58 17 Reference Materials A. Appliance Dimension Diagram 60 B. Vent Components Diagrams 61 C. Service Parts 65 D. Optional Components 69 E. Contact Information 70 

5 B. Limited Lifetime Warranty 4021-645C 12-29-10 Page 1 of 2 Hearth & Home Technologies Inc. LIMITED LIFETIME WARRANTY Hearth & Home Technologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer. WARRANTY COVERAGE: HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance will be free from defects in materials and workmanship at the time of manufacture. After installation, if covered compo- nents manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period, HHT will, at its option, repair or replace the covered components. HHT, at its own discretion, may fully discharge all of its obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product itself. The maximum amount recoverable under this warranty is limited to the purchase price of the product. This warranty is subject to conditions, exclusions and limitations as described below. WARRANTY PERIOD: Warranty coverage begins on the date of original purchase. In the case of new home construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent, authorized HHT dealer/ distributor, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from HHT, regardless of the installation or occupancy date. The warranty period for parts and labor for covered components is produced in the following table. The term “Limited Lifetime” in the table below is defined as: 20 years from the beginning date of warranty coverage for gas appliances, and 10 years from the beginning date of warranty coverage for wood, pellet, and coal appliances. These time periods reflect the minimum expected useful lives of the designated components under normal operating conditions. See conditions, exclusions, and limitations on next page. Parts Labor Gas Wood Pellet EPA Wood Coal Electric Venting X X X X X X X All parts and material except as covered by Conditions, Exclusions, and Limitations listed X X X Igniters, electronic components, and glass X X X X X Factory-installed blowers X Molded refractory panels X Firepots and burnpots 5 years 1 year X X Castings and baffles 7 years 3 years X X X Manifold tubes, HHT chimney and termination 10 years 1 year X Burners, logs and refractory Limited Lifetime 3 years X X X X X Firebox and heat exchanger X X X X X X X All replacement parts beyond warranty period Warranty Period HHT Manufactured Appliances and Venting 1 Year Components Covered 3 years 2 years 90 Days 

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7 C. BTU Specifi cations MODELS: QFP44 LABORATORY: Underwriters Laboratories, Inc. (UL) TYPE: Vented Gas Fireplace Heater STANDARD: ANSI Z21.88b-2008 • CSA 2.33b-2008 E. Non-Combustible Materials Specifi cation Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof. Materials that are reported as passing ASTM E 136, Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 ºC and UL763 shall be considered non-combustible materials. NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE. This appliance is tested and approved as either supplemental room heat or as a decorative appliance. It should not be fac- tored as primary heat in residential heating calculations. D. High Altitude Installations NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction. When installing above 2000 feet elevation: • In the USA: Reduce input rate 4% for each 1000 feet above 2000 feet. • In CANADA: Reduce input rate 10% for elevations between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility. Check with your local gas utility to determine proper orifi ce size. 1 1 Listing and Code Approvals A. Appliance Certifi cation G. Electrical Codes NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA 70-latest edition or the Canadian Electric Code CSA C22.1. • A 110-120 VAC circuit for this product must be protected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks. B. Ceramic Glass Specifi cations This appliance is equipped with 5 mm ceramic glass. Re- place glass with 5 mm ceramic glass. Please contact your dealer for replacement glass. F. Combustible Materials Specifi cation Materials made of or surfaced with wood, compressed paper, plant fi bers, plastics, or other material that can ig- nite and burn, whether fl ame proofed or not, or plastered or unplastered shall be considered combustible materials. QFP44 Series IPI Max/Min Input Rate (NG) Both Burners 70,000 / 47,000 Max/Min Input Rate (NG) Front Burner 19,000 / 13,500 Max/Min Input Rate (LP) Both Burners 67,000 / 51,000 Max/Min Input Rate (LP) Front Burner 21,000 / 14,500 Orifi ce Size (NG) Front #46/.084 in./2.13 mm Orifi ce Size (NG) Rear #18/.169 in./4.29 mm Orifi ce Size (LP) Front #56/.046 in./1.17 mm Orifi ce Size (LP) Rear #46/.084 in./2.13 mm NOTICE: This installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1. • A manufactured home (USA only) or mobile home OEM installation must conform with the (U.S.) Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280 or, when such a standard is not applicable, the Standard for Fire Safety Criteria for Manufactured Home Installation Sites and Communities, ANSI/NFPA 501A, in the United States, or the Mobile Homes Standard, CAN/CSA Z240 MH Series in Canada. • This appliance complies with the installation requirements for HUD.

8 H. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above fi nished grade in the area of the venting, in- cluding but not limited to decks and porches, the following requirements shall be satisfi ed: Installation of Carbon Monoxide Detectors At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas fi tter shall observe that a hard wired carbon mon- oxide detector with an alarm and battery back-up is installed on the fl oor level where the gas equipment is to be installed. In addition, the installing plumber or gas fi tter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or struc- ture served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualifi ed licensed profes- sionals for the installation of hard wired carbon monoxide detectors. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent fl oor level. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that dur- ing said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed. Approved Carbon Monoxide Detectors Each carbon monoxide detector as required in accor- dance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certifi ed. Signage A metal or plastic identifi cation plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) in. in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”. Inspection The state or local gas inspector of the side wall horizon- tally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector ob- serves carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4. Exemptions The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4: • The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and • Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes. MANUFACTURER REQUIREMENTS Gas Equipment Venting System Provided When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include: • Detailed instructions for the installation of the venting system design or the venting system components; and • A complete parts list for the venting system design or venting system. Gas Equipment Venting System NOT Provided When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the fl ue gases, but identi- fi es “special venting systems”, the following requirements shall be satisfi ed by the manufacturer: • The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and • The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions. A copy of all installation instructions for all Product Ap- proved side wall horizontally vented gas fueled equip- ment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. See Gas Connection section for additional Common- wealth of Massachusetts requirements. Note: The following requirements reference various Massachusetts and national codes not contained in this document.

9 Decorative Doors (not shown) Section 2.E. Fixed Glass Assembly Section 2.F. Mantel Hearth (not required) Dashboard Control Section 2.G. Clear Space Section 2.D. Figure 2.1 General Operating Parts B. Your Fireplace WARNING! DO NOT operate fi replace before reading and understanding operating instructions. Failure to operate fi replace according to operating instructions could cause fi re or injury. If you expect that small children or vulnerable adults may come into contact with this fi replace, the following precau- tions are recommended: A. Gas Fireplace Safety • Install a physical barrier such as: - A decorative fi rescreen. - Adjustable safety gate. • Install a switch lock or a wall/remote control with child protection lockout feature. • Keep remote controls out of reach of children. • Never leave children alone near a hot fi replace, whether operating or cooling down. • Teach children to NEVER touch the fi replace. • Consider not using the fi replace when children will be present. Contact your dealer for more information, or visit: www. hpba.org/safety-information. To prevent unintended operation when not using your fi replace for an extended period of time (summer months, vacations, trips, etc): • Remove batteries from remote controls. • Turn off wall controls. • Unplug 3 volt adapter plug and remove batteries on IPI models. • Turn off gas controls valve on standing pilot models. When lighting the pilot light on fi replaces with a standing pilot, remove the fi xed glass assembly so you can detect presence of residual gas build-up. See Standing Pilot Lighting instructions and Maintenance Tasks. 2 2 Operating Instructions User Guide HOT SURFACES! Glass and other surfaces are hot during operation and cool down. Hot glass will cause burns. • Do not touch glass until it is cooled • NEVER allow children to touch glass • Keep children away • CAREFULLY SUPERVISE children in WARNING same room as appliance. • Alert children and adults to hazards of high temperatures. High temperatures may ignite clothing or other fl ammable materials. • Keep clothing, furniture, draperies and other combustibles away. This appliance requires the installation of a decorative front with an integral barrier to prevent direct contact with the fi xed glass panel. Do NOT operate the appliance with the barrier removed. Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

10 Clear Space 3 ft (0.91 m) in front of appliance C. Clear Space WARNING! DO NOT place combustible objects in front of the fi replace or block louvers. High temperatures may start a fi re. See Figure 2.2. Avoid placing candles and other heat-sensitive objects on mantel or hearth. Heat may damage these objects. Figure 2.2 Clear Space E. Fixed Glass Assembly See Section 15.A. D. Decorative Doors and Fronts WARNING! Risk of Fire! Install ONLY doors or fronts approved by Hearth & Home Technologies. Unapproved doors or fronts may cause fi replace to overheat. This appliance requires the installation of a decorative front with an integral barrier to prevent direct contact with the fi xed glass panel. Do NOT operate the appliance with the barrier removed. Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one. For more information refer to the instructions supplied with your decorative door or front. F. Dashboard Control Figure 2.3 Dashboard Control Valve Control This knob is used to control the gas to the appliance and for starting the pilot. There are three positions, ON, OFF, PILOT. The indicator on the valve indicates the position of the knob. Pilot Ignitor This unit is equipped with an electronic ignitor for the pilot. When the valve control knob is turned to the PILOT position and fully depressed, the ignitor will begin spark- ing and light the pilot. After the pilot is lit, release the knob slightly to stop the ignitor from sparking but continue holding the knob in for 30 seconds to establish the pilot. Release the knob and the pilot should stay lit. Rear Burner Switch The rear burner can be shut off completely with the switch, allowing the front burner to operate in either high or low mode for limited heat output.

11 Ignitor Battery Box By pulling the drawer forward, the ignitor battery box can be accessed to replace the AA battery as necessary. See Figure 2.4. Ignitor Battery Box Figure 2.4 Accessing the Ignitor Battery Box. G. Remote Operation This remote control kit has a hand held transmitter that can be used as a remote on/off or as a thermostat. The transmitter display shows the current room temperature, target temperature, timer setting, on/off status, low battery indicator, current time, burner/valve operation and fan operation. Electrical ratings for the receiver are: 110 VAC, 60 Hz, 6 W. Warning! CHANGES OR MODIFICATIONS TO THIS UNIT NOT EXPRESSLY APPROVED BY THE PARTY RESPONSIBLE FOR COMPLIANCE COULD VOID THE USER’S AUTHORITY TO OPERATE THE EQUIPMENT. Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses , and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: • Reorient or relocate the receiving antenna. • Increase the separation between the equipment and receiver. • Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. • Contact the dealer or an experienced radio TV technician for help. Canadian Equipment Requirements This digital apparatus does not exceed the (Class A/ Class B) limits for radio noise emissions from digital ap- paratus set out in the Radio Interference Regulations of the Canadian Department of Communications. Le present appareil numerique n’emet pas de bruits radioelectriques depassant les limites applicables aux appareils nume- riques (de la class A/de la class B) prescrites dans le Reglement sur le brouillage radioelectrique edicte par le ministere des Communications du Canada. This device complies with RSS-210 of Industry and Sci- ence Canada. Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, includ- ing interference that may cause undesired operation of the device. FCC REQUIREMENTS Ignitor Battery Box By pulling the drawer forward, the ignitor battery box can be accessed to replace the AA battery as necessary. See Figure 13.2.

12 Remote Receiver The remote receiver has a 3-position slide switch: OFF/REMOTE/ON (see Figure 2.5). NOTE: The remote receiver will only respond to the transmitter when the 3-position slide button on the remote receiver is in the Remote position. If the system does not respond to the transmitter on initial use, see section Matching Security Codes. OFF-REMOTE-ON GROUND VALVE FLAME CONTROL LEARN Receptacle on back 3-position switch Figure 2.5 Remote Receiver • With the slide switch in the ON position, the system is on. • With the slide switch in the REMOTE position, the system only operates if the remote receiver receives commands from the transmitter. • With the slide switch in the OFF position, the system is off. NOTE: The slide switch should be placed in the OFF position if you will be away from your home for an extended period of time. Placing the switch in the OFF position also functions as a safety “lock out” by turning the system off and rendering the remote receiver inoperative. Transmitter Important: Before operating remote control, transmitter and receiver must have matching security codes. See section ‘Matching Security Codes’. Important: Review ‘Thermo-Updating/Communication- Safety Features’ under ‘Transmitter Safety Features’ section. Communication Safety features shut down the fireplace system when a potentially unsafe condition exists. Important: Review ‘Auto Shutdown’ section. This safety feature shuts down the fi replace after 9 hours of continuous operation, in ON mode only. Important: New or fully charged batteries are essential for proper operation of the multi- function transmitter. The transmitter operates on 2 AAA-size 1.5V batteries. Use Alkaline batteries for longer battery life and maximum operational performance. Insert 2 AAA-size 1.5V batteries into the battery compart- ment on the back of the transmitter. When the batteries are correctly inserted, the screen will display numbers (see Figure 2.6 for LCD Display Screen). NOTE: If the transmitter is activated from a very cold condition it may be necessary to allow the transmitter to stabilize to room temperature (could take up to 15 minutes) before accurate room temperatures are displayed on the screen. NOTE: LCD screen is equipped with a “backlite” for easier viewing of LCD screen. Backlite illuminates when a function button is depressed. After 5 seconds elapses, LCD screen will return to its normal state.

13 1. LOW - Battery power low. Replace batteries within two weeks. 2. TIMER - Indicates time remaining before system shuts off, when timer- programmed, 9 - hour maximum setting. 3. MODE - Indicates operation MODE of system. ON indicates the system is on, either manually or thermostatically. THERMO indicates the system will automatically cycle ON/OFF, depending on programmed SET temperature. OFF indicates the entire system is turned off. 4. SET - Indicates desired SET room temperature for THERMO operation. 5. FLAME - Single or double Flame/Hi icon indicates burner/valve operational. 6. CLOCK - Indicates the current time in AM/PM. 7. ROOM - Indicates CURRENT room temperature. 8. °F - Indicates degrees Fahrenheit (°C indicates degrees Celsius). 9. FAN - Indicates fan is on or programmed to come on. Three speed settings are available. Figure 2.6 Transmitter LCD Display Screen Matching Security Codes It may be necessary to program the remote receiver to the security code of the transmitter upon initial use, if bat- teries are replaced, or if a replacement transmitter is pur- chased from your dealer. To program the remote receiver: • Set the slide button on the receiver to the REMOTE position. • Push the LEARN button (one beep will be heard) on the top of the remote receiver. • Then press the MODE button on the transmitter. Several beeps indicate the transmitter’s code has been programmed into the receiver. When an existing receiver is matched to a new transmitter, the new security code will overwrite the old one. If you are unsuccessful in matching the security code on the fi rst attempt, wait 1-2 minutes before trying again. NOTE: When the LEARN button is depressed, “beeping” sounds should be heard. If no “beeping” is heard check to see that the receiver has 110-120VAC power to it. Operating Instructions To operate the system, press the MODE button (Figure 13.4) on the transmitter to select the operational MODE desired. • ON indicates the system is on, either manually, timed or thermostatically. • THERMO indicates the system will automatically cycle ON/OFF, depending on programmed set temperature. • OFF indicates the entire system is turned off. Transmitter Settings Flip open the plastic cover on the front of the transmitter to expose the “SET” buttons. NOTE: Flashing numbers on the display indicate the system is waiting for input, such as using the UP and DOWN buttons to program a new setting. If no change is made to fl ashing digits within 15 seconds, the system will complete the procedure last programmed and reset the display to its normal state. Setting the Clock • Press and hold the TIMER/TIME button on the transmitter for more than two seconds. The hour digit(s) will begin fl ashing (see Figure 13.4, Location #6). • Press the UP or DOWN button until the desired hour is displayed in AM or PM. • After setting the desired hour, press and release the TIMER/TIME button again to set the minutes; the minute digits will begin fl ashing. • Press the UP or DOWN button until the desired minutes are displayed. • Press and hold the TIMER/TIME button again for more than two seconds. The time digits will cease fl ashing, indicating the clock has been successfully set. You may also press the SET button on the transmitter to stop the time digits from fl ashing and set the time. MODE SET UP TIMER DOWN FAN FLAME TIME

14 Setting °F/°C Scale The factory setting for temperature is degrees Fahrenheit °F). To change this setting to degrees Centigrade (°C): • Remove the battery cover on the back of the transmitter and locate the “setting button” at the top center of battery compartment (see Figure 2.7). • Push setting button and °F will begin fl ashing on the LCD screen (see Figure 13.4, Location #8). • Push the DOWN button on the transmitter to change °F to °C. • Push “setting button” on transmitter and Centigrade (°C) degree readings will display on LCD screen. • Repeat this process to change back to Fahrenheit (°F) reading, this time pushing the UP button. NOTE: LCD screen will return to normal state if setting button is not pushed within 15 seconds. Setting Desired Room Temperature - Ther- mo Operations This remote control system can be thermostatically controlled when the transmitter is in the THERMO mode. (THERMO must be displayed on the screen). The transmitter will “sense” the room temperature every two minutes automatically turning the fi replace ON or OFF thermostatically. To set the desired room temperature: • Press the MODE button to place the transmitter into THERMO mode. THERMO ON or OFF will display. • Press the UP or DOWN button to select the desired room temperature. The highest SET temperature is 99° F (32° C). The lowest SET temperature is 45° F (6° C). When the transmitter is in the THERMO mode, it should be kept away from direct sources of heat such as fi replac- es, incandescent lighting and direct sunlight. Leaving the transmitter in direct sunlight, for example, will cause it to read the room temperature higher than it actually is. NOTE: To prevent repeated thermo-cycling of the gas appliance, the sensing unit in the transmitter will only activate the remote receiver when the temperature change exceeds 2° F (1° C) above or below the SET (desired) temperature. Setting the Countdown Timer This remote control system can operate with a built-in countdown timer when the transmitter is in the ON or THERMO modes (THERMO or ON must be displayed on the LCD screen). • Press and release the TIMER/TIME button on the transmitter. The word TIMER and 0:15 fl ash on the screen (see Figure 2.6, Location #2). • Press the UP and DOWN button to begin advancing through each of the countdown time options. Available countdown times are 15 min, 30 min, 45 min, 1 hour, 1 hr 30 min, and each additional half hour up to nine hours. • To set the TIMER, press the SET button on the transmitter. If the system is ON, it will remain on until the “time” has expired. If the system is in the THERMO mode, it will cycle on and off as the room temperature requires until the “time” has expired. NOTE: When the timer is used in the THERMO mode, the THERMO operation will discontinue when the “time” has expired. Operating the Fan - Operates in ON or THER- MO mode This remote control system has the capability of operat- ing a 110 VAC fan or blower system that may be included with your gas fi replace. The fan will only operate when the transmitter is in the ON or THERMO mode. (THERMO or ON must be displayed on LCD screen). • To turn fan ON, press and release the FAN button on the transmitter (see Figure 2.6, Location #9). The fan will operate at HI speed, and fan blade icon will appear on LCD screen. • To change fan speed to MED, press and release FAN button again. To change fan speed to LO, press and release FAN button again. • To turn fan OFF, press and release FAN button again. Fan blade icon will disappear from LCD screen. Figure 2.7 Setting Button/Childproof Lockout

15 Adjusting the Flame Height - Operates in ON or THERMO mode This remote control system allows the user to control the height of the FLAME when the gas valve is factory equipped with a FLAME CONTROLLER. • Press and release FLAME button to change fl ame height to HI (see Figure 2.6, Location #5), a second fl ame icon appears. • Press again to return fl ame to normal state. Low/Battery Indicator An “X” outlined by a battery on the right side of the LCD screen will appear when battery power has dropped sig- nifi cantly. At this time, approximately two weeks of battery power remains. Child Proof Lockout (CP) The transmitter contains a “Child Proof” lockout feature that prevents unauthorized use of the remote control. To access the “Child Proof” activation button, remove cover on BACK of transmitter. To activate LOCKOUT: • Press and hold in the “setting button” for 5 seconds (see Figure 2.7). The letters CP will display on the LCD screen). This prevents the activation of fi replace. When any function button is pressed ON/OFF etc. the letter CP will display on the LCD screen. To deactivate LOCKOUT: • Press and hold in the “setting button” for 5 seconds. The LCD will display CP until 5 seconds have elapsed, and then the LCD screen will return to its normal state. Transmitter Safety Features It is recommended that the TRANSMITTERS always be located within a 20 foot operating range of the fi replace, preferably in the same room in which the fi replace system is located. The TRANSMITTER features several safety features that alert the user when the TRANSMITTER is placed outside the 20 foot normal operating range. Thermo-Updating and Communication-Safety Features This remote control has a COMMUNICATION-SAFETY function built into its software. It provides an extra margin of safety when the TRANSMITTER is out of the normal 20 foot operating range of the receiver. It is also activated when the batteries become weak or are removed from the transmitter. In the THERMO-UPDATING feature (only in the THER- MO or TIMER modes) the transmitter normally reads the ROOM temperature every 2 minutes. In addition to check- ing the temperature, the transmitter sends a signal to the receiver indicating that the transmitter and its batteries are still active. In the COMMUNICATION-SAFETY feature, at all times and in all OPERATING MODES the transmitter sends a signal every 15 minutes to the receiver, indicating that the transmitter is within the normal operating range of 20 feet. Should the receiver NOT receive a transmitter signal every 15 minutes (COMMUNICATION-SAFETY feature), the RECEIVER will begin a 2 HOUR (120 minute) count- down timing function. If during this 2 hour period, the re- ceiver does not receive a signal from the transmitter, the RECEIVER will shut down the fi replace being controlled by the receiver. The RECEIVER will then emit a series of rapid “beeps”. Then, after 10 rapid “beeps”, the RECEIV- ER will continue to emit a single “beep” every 4 seconds until a transmitter signal is again received. The intermit- tent 4 second beeping will go on indefi nitely until reset. To “reset” the RECEIVER and operate the fi replace sys- tem: • Press the MODE button on the transmitter. The word ON must display on the LCD screen. The COMMUNICATION -SAFETY operation is overridden and the system will return to normal operation depending on the MODE selected at the transmitter. We recommend the user check the batteries in the TRANSMITTER to make sure the voltage is no less than 2.7 volts. Auto Shutdown This remote control has an Auto Shutdown feature incor- porated into its system. When the transmitter MODE is in the ON position the fi replace will continuously operate for 9 hours. After 9 hours, the fi replace will shut down. To relight the fi replace: • Press the MODE button. The fi replace will operate continuously for up to 9 hours before Auto Shutdown repeats cycle. The Auto Shutdown signal comes from the transmitter. The transmitter must be positioned within a 20 ft operating range for the Auto Shutdown feature to operate. System Check Light the appliance following the lighting instructions that came with the fi replace. Confi rm that the pilot fl ame is on. It must be in operation for the main gas valve to operate. • Slide the 3-position button on the remote receiver to the ON position. The main gas fl ame (i.e., the fi re) should ignite. • Slide the button to OFF. The fl ame should extinguish (the pilot fl ame will remain on). • Slide the button to REMOTE (the center position), then press the MODE button on the transmitter to change the system to ON. The main gas fl ame should ignite. • Press the MODE button on the transmitter to change the system to OFF. The fl ame should extinguish (the pilot fl ame will remain on). • Press the MODE button on the transmitter to change the system to THERMO.

16 H. Before Lighting Fireplace Before operating this fi replace for the fi rst time, have a qualifi ed service technician: • Verify all shipping materials have been removed from inside and/or underneath the fi rebox. • Review proper placement of logs, rockwool and/or other decorative materials. • Check the wiring. • Check the air shutter adjustment. • Ensure that there are no gas leaks. • Ensure that the glass is sealed and in the proper position and that the integral barrier is in place. WARNING! Risk of Fire or Asphyxiation! DO NOT oper- ate fi replace with fi xed glass assembly removed. • Advance the SET temperature on the transmitter to a temperature of at least 2° F (1° C) above the ROOM temperature displayed on the LCD screen and the system fl ame will ignite. • Set the SET temperature to at least 2° F (1° C) below the room temperature and the system fl ame will extinguish. Thereafter, it should continue to cycle on and off thermostatically approximately every two minutes as the ROOM temperature changes, but only when the temperature differential between ROOM and SET temperatures differs at least 2° F (1° C). The 2° F differential is the factory setting. Timer Operation The countdown timer will operate in either the manual ON or THERMO mode. Once the fi replace system is in an operating mode, set the countdown timer to turn off in 15 minutes. The timer function will allow operation to contin- ue until the “countdown time” on the LCD screen expires. After 15 minutes elapse, the system should turn off. General Information Transmitter Wall Bracket The transmitter can be hung on a wall using the bracket provided. Locate the bracket on an inside wall suffi ciently far away from direct sources of heat such as a fi replace, incandescent lighting, or sunlight so it detects ambi- ent room temperatures, not a single heat source. If the bracket is installed on a solid wood wall, drill 1/8” pilot holes and install with the screws provided. If it is installed on a plaster/wallboard wall, fi rst drill two 1/4” holes into the wall, then use a hammer to tap in the two plastic wall anchors fl ush with the wall, then install the screws provided. Battery Life Life expectancy of the batteries in the transmitter should be at least 12 months. Check batteries annually. When the transmitter no longer operates the remote receiver from a distance it did previously (i.e., the transmitter’s range has decreased) the batteries should be checked. Specifi cations Batteries: Transmitter - 3V 2 ea.; AAA 1.5V, Alkaline Remote - 110-120 VAC; 60Hz Operating Frequency: 303.8 MHZ FCC ID No.’s: Transmitter - K9L300ITX Receiver - K9L3003RX Canadian ISC ID No.’s: Transmitter - 2439 102 760 Receiver - 2439 102 760A

17 1. Turn unit off with remote. 2. Turn off all electric power to the appliance if service is to be performed. 3. Push in gas control knob slightly and turn clockwise to "OFF" position. FOR YOUR SAFETY READ BEFORE LIGHTING LIGHTING INSTRUCTIONS TO TURN OFF GAS TO APPLIANCE A. This appliance has a pilot that must be lit manually. When lighting the pilot, follow these instructions exactly. B. BEFORE LIGHTING, smell around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS: * Do not try to light any appliance. * Do not touch any electric switch, do not use any phone in your building. * Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. * If you cannot reach your gas supplier, call the fire department. C. Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don't try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion. D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. 1. STOP! Read the safety information above on this label. 2. Set the thermostat to the lowest setting (if applicable) and turn off the switch at the control panel. 3. Disconnect the power from the appliance. 4. Open the door of the appliance. May need to remove face/front first. 5. Push in gas control knob slightly and turn clockwise to the "OFF" position. Do not force. 6. Wait five (5) minutes to clear out any gas. Smell for gas, including near the floor. If you smell gas, STOP! Follow "B" of the safety information above. If you don't smell gas go to the next step. 7. Push gas control knob in and turn counterclockwise to the pilot position. NOTE: Knob cannot be turned unless knob is pushed in slightly. Do not force. 8. PIEZO IGNITER: Press down on the gas control knob in pilot position and simultaneously press the piezo igniter. (This may take many repetitions for lighting.) ELECTRONIC IGNITER: If the unit is equipped with an electronic igniter it should begin sparking right away. 9. The pilot should be visible through the door opening. 10. After the pilot is lit, continue holding control knob down for approximately 30 seconds. Release the knob and it will pop back up. Pilot should remain lit. If it goes out, repeat steps 7 through 9. * If the knob does not pop up when released, stop and immediately call your service technician or gas supplier. * If the pilot will not stay lit after several tries, turn the gas control knob clockwise to "OFF" and call your service technician or gas supplier. 11. Reinstall door and face. Wait five minutes to allow pilot flame to stabilize and establish proper draft. 12. Push down and turn gas control knob counterclockwise to "ON". 13. Use remote transmitter to operate the unit. If thermostat is to be used, leave switch in "OFF" position and set the thermostat to desired setting. 14. Reconnect electrical power to appliance. MILLIVOLT GENERATOR PILOT HOOD THERMOCOUPLE WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life I. Lighting Instructions (SP) • For normal use, activate/deactivate your fi replace with the wall switch or remote control. • If your fi replace must be deactivated for serviced or an extended period of time, follow the instructions below.

18 Initial Break-in Procedure • The fireplace should be run three to four hours continuously on high. • Turn the fi replace off and allow it to completely cool. • Remove fi xed glass assembly. See Section 15.A. • Clean fi xed glass assembly. See Section 3.A. • Replace the fi xed glass assembly and run continuously on high an additional 12 hours. This cures the materials used to manufacture the fi re- place. NOTICE! Open windows for air circulation during fi replace break-in. • Some people may be sensitive to smoke and odors. • Smoke detectors may activate. J. After Fireplace is Lit K. Frequently Asked Questions ISSUE SOLUTIONS Condensation on the glass This is a result of gas combustion and temperature variations. As the appliance warms, this condensation will disappear. Blue fl ames This is a result of normal operation and the fl ames will begin to yellow as the appliance is allowed to burn for 20 to 40 minutes. Odor from appliance When fi rst operated, this appliance may release an odor for the fi rst several hours. This is caused by the curing of materials from manufacturing. Odor may also be released from fi nishing materials and adhesives used near the appliance. These circumstances may require additional curing related to the installation environment. Film on the glass This is a normal result of the curing process of the paint and logs. Glass should be cleaned within 3 to 4 hours of initial burning. A non-abrasive cleaner such as gas appliance glass cleaner may be necessary. See your dealer. Metallic noise Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of the appliance. Is it normal to see the pilot fl ame burn continually? In an IntelliFire ignition system (IPI), the pilot fl ame should turn off when appliance is turned off. Some optional control systems available with IPI models may allow pilot fl ame to remain lit. In a standing pilot system the pilot will always stay on.

19 Glass Cleaning Frequency: Seasonally By: Homeowner Tools Needed: Protective gloves, glass cleaner, drop cloth and a stable work surface. CAUTION! Handle fi xed glass assembly with care. Glass is breakable. • Avoid striking, scratching or slamming glass • Avoid abrasive cleaners • DO NOT clean glass while it is hot • Prepare a work area large enough to accommodate fi xed glass assembly and door frame by placing a drop cloth on a fl at, stable surface. Note: Fixed glass assembly and gasketing may have residue that can stain carpeting or fl oor surfaces. • Remove door or decorative front from fi replace and set aside on work surface. • See Section 15.A for instructions to remove fi xed glass assembly. • Clean glass with a non-abrasive commercially available cleaner. - Light deposits: Use a soft cloth with soap and water - Heavy deposits: Use commercial fi replace glass cleaner (consult with your dealer) • Carefully set fi xed glass assembly in place on fi replace. Hold glass in place with one hand and secure glass latches with the other hand. • Reinstall door or decorative front. 3 3 Maintenance and Service A. Maintenance Tasks-Homeowner The following tasks may be performed annually by the homeowner. If you are uncomfortable performing any of the listed tasks, please call your dealer for a service ap- pointment. More frequent cleaning may be required due to lint from carpeting or other factors. Control compartment, burner and circulating air passageway of the fi replace must be kept clean. CAUTION! Risk of Burns! The fi replace should be turned off and cooled before servicing. When properly maintained, your fi replace will give you many years of trouble-free service. We recommend an- nual service by a qualifi ed service technician. Doors, Surrounds, Fronts Frequency: Annually By: Homeowner Tools needed: Protective gloves, stable work surface • Assess condition of screen and replace as necessary. • Inspect for scratches, dents or other damage and repair as necessary. • Check that louvers are not blocked. • Vacuum and dust surfaces. Any safety screen or guard removed for servicing must be replaced prior to operating the fi replace. Installation and repair should be done by a qualifi ed service technician only. The fi replace should be inspect- ed before use and at least annually by a professional service person. Remote Control Frequency: Seasonally By: Homeowner Tools needed: Replacement batteries and remote control instructions. • Locate remote control transmitter and receiver. • Verify operation of remote. Refer to remote control operation instructions for proper calibration and setup procedure. • Place batteries as needed in remote transmitters and battery-powered receivers. • Place remote control out of reach of children. If not using your fi replace for an extended period of time (summer months, vacations/trips, etc), to prevent unin- tended operation: • Remove batteries from remote controls. • Unplug 3 volt adapter plug on IPI models. Venting Frequency: Seasonally By: Homeowner Tools needed: Protective gloves and safety glasses. • Inspect venting and termination cap for blockage or obstruction such plants, bird nests, leaves, snow, debris, etc. • Verify termination cap clearance to subsequent construction (building additions, decks, fences, or sheds). See Section 6. • Inspect for corrosion or separation. • Verify weather stripping, sealing and fl ashing remains intact. • Inspect draft shield to verify it is not damaged or missing.

20 Control Compartment and Firebox Top Frequency: Annually By: Qualifi ed Service Technician Tools needed: Protective gloves, vacuum cleaner, dust cloths • Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided. • Remove all foreign objects. • Verify unobstructed air circulation. B. Maintenance Tasks-Qualifi ed Service Technician The following tasks must be performed by a qualifi ed service technician. Logs Frequency: Annually By: Qualifi ed Service Technician Tools needed: Protective gloves. • Inspect for damaged or missing logs. Replace as necessary. Refer to Section 15.F. for log placement instructions. • Verify correct log placement and no fl ame impingement causing sooting. Correct as necessary. Firebox Frequency: Annually By: Qualifi ed Service Technician Tools needed: Protective gloves, sandpaper, steel wool, cloths, mineral spirits, primer and touch-up paint. • Inspect for paint condition, warped surfaces, corrosion or perforation. Sand and repaint as necessary. • Replace fi replace if fi rebox has been perforated. Gasket Seal and Glass Assembly Inspection Frequency: Annually By: Qualifi ed Service Technician Tools needed: Protective gloves, drop cloth and a stable work surface. • Inspect gasket seal and its condition. • Inspect fi xed glass assembly for scratches and nicks that can lead to breakage when exposed to heat. • Confi rm there is no damage to glass or glass frame. Replace as necessary. • Verify that fi xed glass assembly is properly retained and attachment components are intact and not damaged. Replace as necessary. Burner Ignition and Operation Frequency: Annually By: Qualifi ed Service Technician Tools needed: Protective gloves, vacuum cleaner, whisk broom, fl ashlight, voltmeter, indexed drill bit set, and a manometer. • Verify burner is properly secured and aligned with pilot or igniter. • Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary. • Replace rockwool with new dime-size pieces. DO NOT block ports or obstruct lighting paths. Refer to Section 15.F. for proper rockwool placement. • Verify batteries have been removed from battery back- up IPI systems to prevent premature battery failure or leaking. • Check for smooth lighting and ignition carryover to all ports. Verify that there is no ignition delay. • Inspect for lifting or other fl ame problems. • Verify air shutter setting is correct. See Section 14.D. for required air shutter setting. Verify air shutter is clear of dust and debris. • Inspect orifi ce for soot, dirt and corrosion. Verify orifi ce size is correct. See Service Parts List for proper orifi ce sizing. • Verify manifold and inlet pressures. Adjust regulator as required. • Inspect pilot fl ame pattern and strength. See Figure 3.1 for proper pilot fl ame pattern. Clean or replace orifi ce spud as necessary. • Inspect thermocouple/thermopile or IPI fl ame sensing rod for soot, corrosion and deterioration. Clean with emery cloth or replace as required. • Verify thermocouple/thermopile or IPI millivolt output. Replace as necessary. Figure 3.1 Standing Pilot Flame Patterns

21 Noncombustible roof flashing maintains minimum clearance around pipe (SECTION 10) Ceiling Firestop on floor of attic (SECTION 8) Vent Pipe (SECTIONS 7, 8, 10) Framing/Header (SECTION 5) Gas Line (SECTION 11) Framing Headed off in Ceiling Joists (SECTION 8) Mantel & Mantel Leg (SECTION 13) Surround Hearth Extension (not required) Optional Wall Switch Vertical Termination Cap (SECTION 10) Storm Collar (SECTION 10) Attic insulation shield (not shown) must be used here to keep insulation away from vent pipe if attic is insulated. (SECTION 8) Vent pipe penetrates roof, preferably without affecting roof rafters (SECTION 8) A. Typical Appliance System NOTICE: Illustrations and photos refl ect typical installations and are for design purposes only. Illustrations/diagrams are not drawn to scale. Actual product may vary from pictures in manual Figure 4.1 Typical System 4 4 Getting Started Installer Guide Note: Dual venting confi gurations ARE NOT allowed. Appliance MUST be vented EITHER vertically OR horizontally.

22 B. Design and Installation Considerations Quadra-Fire direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the out- side. No additional outside air source is required. Installation MUST comply with local, regional, state and national codes and regulations. Consult insurance carrier, local building inspector, fi re offi cials or authorities having jurisdiction over restrictions, installation inspection and permits. Before installing, determine the following: • Where the appliance is to be installed. • The vent system confi guration to be used. • Gas supply piping. • Electrical wiring requirements. • Framing and fi nishing details. • Whether optional accessories—devices such as a fan, wall switch, or remote control—are desired. D. Inspect Appliance and Components • Carefully remove the appliance and components from the packaging (refer to Figure 4.2). - Remove refractory from back of unit by removing the screws from shipping bracket. - Remove screws from shipping brackets before trying to remove unit from pallet. - Remove and save screws from andirons for later installation. - Remove screw from top of each carrying handle. Handles have been provided to assist in moving the unit. • The vent system components and decorative doors and fronts are shipped in separate packages. • Report to your dealer any parts damaged in shipment, particularly the condition of the glass. • Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefi t. WARNING! Risk of Fire or Explosion! Damaged parts could impair safe operation. DO NOT install damaged, incomplete or substitute components. Keep appliance dry. C. Tools and Supplies Needed Before beginning the installation be sure that the following tools and building supplies are available. Tape measure Framing material Pliers Non-corrosive leak check solution Hammer Phillips screwdriver Gloves Framing square Voltmeter Electric drill and bits (1/4 in.) Plumb line Safety glasses Level Reciprocating saw Manometer Flat blade screwdriver 1/2 - 3/4 in. length, #6 or #8 Self-drilling screws Caulking material (300ºF minimum continuous exposure rating) One 1/4 in. female connection (for optional fan). Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions: • Installation and use of any damaged appliance or vent system component. • Modifi cation of the appliance or vent system. • Installation other than as instructed by Hearth & Home Technologies. • Improper positioning of the gas logs or the glass door. • Installation and/or use of any component part not approved by Hearth & Home Technologies. Any such action may cause a fi re hazard. WARNING! Risk of Fire, Explosion or Electric Shock! DO NOT use this appliance if any part has been under wa- ter. Call a qualifi ed service technician to inspect the appli- ance and to replace any part of the control system and/or gas control which has been under water. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualifi ed service technician, service agency or your dealer. Refractory Shipping Brackets Andirons Figure 4.2 Refractory Shipping Location, Brackets

23 5 5 Framing and Clearances A. Select Appliance Location When selecting a location for the appliance it is important to consider the required clearances to walls (see Figure 5.1). WARNING! Risk of Fire or Burns! Provide adequate clearance around air openings and for service access. Due to high temperatures, the appliance should be located out of traffi c and away from furniture and draperies. NOTICE: Illustrations refl ect typical installations and are FOR DESIGN PURPOSES ONLY. Illustrations/diagrams are not drawn to scale. Actual installation may vary due to individual design preference. 52 in. (1321 mm) 1.5 in. (114 mm) 1.5 in. (114 mm) 31 in. (787 mm) 69-3/4 in. (1772 mm) 69-3/4 in. (1772 mm) 1.5 in. (114 mm) 1.5 in. (114 mm) 1.5 in. (114 mm) Top Vent One 90° elbow Horiz Term In addition to these framing dimensions, also reference the following sections: • Clearances and Mantel Projections (Sections 3.C. and 3.D.) • Vent Clearances and Framing (Section 6) 52 in. (1321 mm) 98-5/8 in. (2505 mm) 12 in. (305 mm) Figure 5.1 Appliance Locations

24 Combustible flooring may be installed next to the front of the appliance. ALL SURFACES MUST BE FLUSH WITH THE BOTTOM OF THE UNIT. C B A Drywall 1-1/2 in. (38 mm) 0 in. 1-1/2 in. (38 mm) 0 in. D 40-7/8 in. (1038 mm) to ceiling 0 in. to level of standoffs 36 in. (914 mm) Combustible Object 1-1/2 in. (38 mm) A Rough Opening (Width) B Rough Opening (Height) C Rough Opening (Depth) D Rough Opening (DVP Pipe) in. 52 66 5/8 31 10 mm 1321 1692 787 254 B. Construct the Appliance Chase A chase is a vertical box-like structure built to enclose the gas appliance and/or its vent system. In cooler climates the vent should enclosed inside the chase. NOTICE: Treatment of ceiling fi restops and wall shield fi restops and construction of the chase may vary with the type of building. These instructions are not substitutes for the requirements of local building codes. Therefore, you MUST check local building codes to determine the requirements to these steps. Chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner. Walls, ceiling, base plate and cantilever fl oor of the chase should be insulated. Vapor and air infi ltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, in regions where cold air infi ltration may be an issue, the inside surfaces may be sheetrocked and taped for maximum air tightness. To further prevent drafts, the wall shield and ceiling fi re- stops should be caulked with caulk with a minimum of 300ºF Figure 5.2 Clearances to Combustibles C. Clearances NOTICE: Install appliance on hard metal or wood surfaces extending full width and depth. DO NOT install directly on carpeting, vinyl, tile or any combustible material other than wood. WARNING! Risk of Fire! Maintain specifi ed air space clearances to appliance and vent pipe: • Insulation and other materials must be secured to prevent accidental contact. • The chase must be properly blocked to prevent blown insulation or other combustibles from entering and making contact with fi replace or chimney. • Failure to maintain airspace may cause overheating and a fi re. continuous exposure rating to seal gaps. Gas line holes and other openings should be caulked with caulk with a minimum of 300ºF continuous exposure rating or stuffed with unfaced insulation. If the appliance is being installed on a cement slab, a layer of plywood may be placed under- neath to prevent conducting cold up into the room. Note: If the inside of the framed cavity is to be fi nished, the framing dimensions must include the fi nished surface. If drywall is to be attached to the rear wall, the depth must be measured from the drywall surface.

25 Mantel Non-combustible Face A A = 53 in. (1346 mm) min. Non-combustible Mantel 12 in. (308 mm) maximum depth A = 66 in. (1676 mm) min. Combustible Mantel D. Mantel and Wall Projections WARNING! Risk of Fire! Comply with all minimum clear- ances to combustibles as specifi ed. Framing or fi nishing material closer than the minimums listed must be construct- ed entirely of non-combustible materials (i.e., steel studs, concrete board, etc). Figure 5.3 Minimum Vertical and Maximum Horizontal Dimensions 11 in. (279 mm) Min. to perpendicular wall A 12 in. (305 mm) Min. from fireplace opening to perpendicular wall B Mantel Leg or Perpendicular Wall Top of Appliance Drywall A B Figure 5.4 Mantel Leg or Wall Projections (Acceptable on both sides of opening) Mantels Mantel Legs or Wall Projections

26 A. Vent Termination Minimum Clearances Figure 6.1 Minimum Height From Roof To Lowest Discharge Opening Horizontal overhang 12 X 20 in. (508 mm) Lowest Discharge Opening Termination Cap Roof Pitch is X / 12 Vertical wall H (min.) - Minimum height from roof to lowest discharge opening. 24 in. min. (610 mm) Roof Pitch H (Min.) Ft. Roof Pitch H (Min.) Ft. Flat to 6/12 1.0* Over 11/12 to 12/12 4.0 Over 6/12 to 7/12 1.25* Over 12/12 to 14/12 5.0 Over 7/12 to 8/12 1.5* Over 14/12 to 16/12 6.0 Over 8/12 to 9/12 2.0* Over 16/12 to 18/12 7.0 Over 9/12 to 10/12 2.5 Over 18/12 to 20/12 7.5 Over 10/12 to 11/12 3.25 Over 20/12 to 21/12 8.0 * 3 ft. minimum in snow regions Storm Collar Roof Flashing 6 6 Termination Locations Fire Risk. Maintain vent clearance to combustibles as specifi ed. • DO NOT pack air space with insulation or other materials. Failure to keep insulation or other materials away from vent pipe may cause overheating and fi re. WARNING Gas, Wood or Fuel Oil Termination Cap B Gas Termination Cap ** A * * If using decorative cap cover(s), this distance may need to be increased. Refer to the installation instructions supplied with the decorative cap cover. ** A B 6 in. (minimum) up to 20 in. 152 mm/508 mm 18 in. minimum 457 mm 20 in. and over 0 in. minimum In a staggered installation with both gas and wood or fuel oil terminations, the wood or fuel oil termination cap must be higher than the gas termination cap. Figure 6.2 Multiple Termination Caps

27 Dimension Descriptions A Clearance above the ground, a veranda, porch, deck or balcony - 12 in. (30 cm) minimum. * B Clearance to window or door that may be opened – 10,000 BTUs or less, 6 in. (15 cm) minimum; 10,000-50,000 BTUs, 9 in. (23 cm) minimum; over 50,000 BTUs, 12 in. (30 cm) minimum. * C Clearance to permanently closed window – 12 in. (30 cm) minimum - recommended to prevent condensation on window. D Vertical clearance to ventilated soffi t located above the termination within a horizontal distance of 2 ft (60 cm) from the centerline of the termination – 18 in. (46 cm) minimum. ** E Vertical clearance to unventilated soffi t - 12 in. (30 cm) minimum. ** F Clearance to outside corner - 6 in. (15 cm) minimum. G Clearance to inside corner - 6 in. (15 cm) minimum. H Not to be installed above a meter/regulator assembly within 3 ft (90 cm) horizontally* from the center line of the regulator (Canada only) I Clearance to service regulator vent outlet – 3 ft (.91 m) U.S. minimum and 3 ft (.91 m) Canada minimum. * J Clearance to non-mechanical air supply inlet into building or the combustion air inlet to any other appliance – 9” (23 cm) U.S. minimum and 12 in. (30 cm) Canada minimum. * K Clearance to mechanical air supply inlet - 3 ft (.91 m) U.S. minimum and 6 ft (1.8 m) Canada minimum. * L Clearance above a paved sidewalk or paved driveway located on public property - 7 ft (2.1 m) minimum. A vent may not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings. M Clearance under veranda, porch, deck or balcony - 12 in. (30 cm) minimum. * Recommended 30 in. (76 cm) for vinyl or plastic. Only permitted if veranda, porch, deck or balcony is fully open on a minimum of 2 sides beneath the fl oor. * N Vertical clearance between two horizontal termination caps – 12 in. (30 cm) minimum. O Horizontal clearance between two horizontal termination caps – 12 in. (30 cm) minimum. P 6” - Non-vinyl sidewalls 12” – Vinyl sidewalls Q 18” – Non-vinyl soffi t and overhang 42” – Vinyl soffi t and overhang R 8 ft. D E B L C V V B F V B V V B X A J Fixed Closed M V K X RESTRICTION ZONE (TERMINATION NOT ALLOWED) AIR SUPPLY INLET X GAS METER V TERMINATION CAP H B Openable Fixed Closed V I V O N Q P R T S Electrical Service V U V U V W D* V V Covered Alcove Applications Clearances to Electrical Service A V V G Measure horizontal clearances from this surface. Measure vertical clearances from this surface S min T max 1 cap 3 ft 2 x S actual 2 caps 6 ft 1 x S actual 3 caps 9 ft 2/3 x S actual 4 caps 12 ft 1/2 x S actual S min = # term caps x 3 T max = (2/# term caps) x S (actual) U 6” min. – Clearance from sides of electrical service. W 12” min. – Clearance above electrical service. * As specifi ed in CGA B149 Installation Codes Note: Local codes or regulations may require different clearances. ** Clearance required to vinyl soffi t material – 30 in. (76 cm) minimum. Note: Location of the vent termination must not interfere with access to the electrical service. Figure 6.3 Minimum Clearances for Termination CAUTION: IF EXTERIOR WALLS ARE FINISHED WITH VINYL SIDING, IT IS SUGGESTED THAT A VINYL PROTECTOR KIT BE INSTALLED. WARNING! In the U.S.: Vent system termination is NOT permitted in screened porches. You must follow side wall, overhang and ground clearances as stated in the instructions. In Canada: Vent system termination is NOT permitted in screened porches. Vent system termination is permitted in porch areas with two or more sides open. You must follow all side wall, overhang and ground clearances as stated in the instructions. Hearth & Home Technologies assumes no responsibility for the improper performance of the appliance when the venting system does not meet these requirements.

28 Horizontal Vertical 8-1/2 in. 8-1/2 in. 12 in. On 45° runs, 1 ft (.3 m) of diagonal is equal to 8-1/2 in. (216 mm) horizontal run and 8-1/2 in. (216 mm) vertical run. A. Approved Pipe This appliance is approved for use with Hearth & Home Technologies DVP venting systems. Refer to Section 17.B. for vent component information. DO NOT mix pipe, fi ttings or joining methods from differ- ent manufacturers. The pipe is tested to be run inside an enclosed wall. There is no requirement for inspection openings at each joint within the wall. WARNING! Risk of Fire or Asphyxiation. This appliance requires a separate vent. DO NOT vent to a pipe serving a separate solid fuel burning appliance. C. Use of Elbows Diagonal runs have both vertical and horizontal vent aspects when calculating the effects. Use the rise for the vertical aspect and the run for the horizontal aspect (see Figure 7.1). Two 45º elbows may be used in place of one 90º elbow. On 45º runs, one foot of diagonal is equal to 8-1/2 in. (216 mm) horizontal run and 8-1/2 in. (216 mm) vertical run. A length of straight pipe is allowed between two 45º elbows (see Figure 7.1). Figure 7.1 Using Two 45° Elbows 7 7 Vent Information and Diagrams B. Vent Table Key The abbreviations listed in this vent table key are used in the vent diagrams. D. Measuring Standards Vertical and horizontal measurements listed in the vent diagrams were made using the following standards. • Pipe measurements are shown using the effective length of pipe (see Figure 7.2). • Horizontal terminations are measured to the outside mounting surface (fl ange of termination cap) (see Figure 6.4). • Vertical terminations are measured to bottom of termination cap. • Horizontal pipe installed level with no rise. Figure 7.2 Pipe Effective Length Symbol Description V1 First section (closest to appliance) of vertical length V2 Second section of vertical length H1 First section (closest to appliance) of horizontal length H2 Subsequent sections of horizontal length Effective Height/Length DVP Pipe (see chart) Pipe inches mm DVP4 4 102 DVP6 6 152 DVP12 12 305 DVP24 24 610 DVP36 36 914 DVP48 48 1219 DVP6A 3 - 6 76 - 152 DVP12A 3 - 12 76 - 305 Effective Height/Length

29 H1 V1 To replace the fi rst starter elbow with two 45° elbows, refer to Figure 7.4. All other 90° elbows can be replaced with two 45° elbows. General Rules: • SUBTRACT 3 ft. from the total H measurement for each 90° elbow installed horizontally. • SUBTRACT 1-1/2 ft. from the total H measurement for each 45° elbow installed horizontally. • A maximum of three 90° elbows (or six 45° elbows) may be used in any vent confi guration. Some elbows may be installed horizontally. See Figure 7.9. • Elbows may be placed back to back anywhere in the system as long as the fi rst 90° elbow is a starter elbow except as shown in Figure 7.4. • When penetrating a combustible wall, a wall shield fi restop must be installed. • When penetrating a combustible ceiling, a ceiling fi restop must be installed. • Horizontal runs of vent do not require vertical rise; horizontal runs may be level. E. Vent Diagrams Figure 7.3 One Elbow 1. Top Vent - Horizontal Termination V1 Min. V1 Max. H1 Max. 3 ft (.91 m) - 1.5 ft (.46 m) 4 ft (1.22 m) - 6 ft (1.83 m) 5 ft (1.52) - 11 ft (3.35 m) 6 ft (1.83 m) - 13 ft (3.96 m) 7 ft (2.13 m) - 15 ft (4.57 m) 10 ft (3.05 m) 25 ft (7.62 m) 20 ft (6.10 m)

30 4 ft min. (1.22 m) 17 ft max. (5.18 m) 3 ft min. (.91 m) 1. Top Vent - Horizontal Termination - (continued) Figure 7.4 Two 45° Elbows replacing One 90° Elbow Figure 7.5 Three Elbows H1 V1 V2 H2 Installed Vertically V1 H1 V2 H2 3 ft (.91 m) 3 ft (.91 m) 4 ft (1.22 m) 4 ft (1.22 m) 6 ft (1.83 m) 8 ft (2.45 m) 8 ft (2.45 m) 12 ft (3.66 m)

31 2. Top Vent - Vertical Termination No Elbow Figure 7.7 Figure 7.8 Two Elbows Note: If installing a vertical vent/ter- mination off the top of the appliance, the fl ue restrictor should be used. See Section 15.E. for necessary damper adjustment. 12 ft (3.66 m) min. 60 ft (18.29 m) max. 12 ft (3.66 m) min. 60 ft (18.29 m) max. Maximum horizontal run is 100% of vertical, but cannot exceed 18 ft (5.49 m) 3 ft m (.91

32 Figure 7.9 2. Top Vent - Vertical Termination - (continued) Three Elbows 12 ft (3.66 m) min. 60 ft (18.29 m) max. Maximum horizontal run is 100% of vertical, but cannot exceed 26 ft (7.92 m)

33 No combustible framing to be located within shaded area. 1-1/2 in. (13 mm) minimum to perpendicular wall. WALL 2 x 4 or 2 x 6 header Drywall 3 in. (76 mm) 1 in. (25 mm) minimum Air space clearance to bottom and sides of horizontal pipe must be at least 1 in. (25 mm) Framing should be constructed of 2 X 4 lumber or heavier. The center of the framing hole is 1 in. [25 mm] above the center of the horizontal vent pipe. Vent framing hole. 102-1/2 in. (2604 mm)* * Center of pipe 10 in. (254 mm) 12 in. (305 mm) A. Pipe Clearances to Combustibles WARNING! Risk of Fire! Maintain air space clearance to vent. DO NOT pack insulation or other combustibles: • Between ceiling fi restops • Between wall shield fi restops • Around vent system Failure to keep insulation or other material away from vent pipe may cause over heating and fi re. 8 8 Vent Clearances and Framing B. Wall Penetration Framing Combustible Wall Penetration Whenever a combustible wall is penetrated, you must frame a hole for the wall shield fi restop(s). The wall shield fi restop maintains minimum clearances and prevents cold air infi ltration. • The opening must be framed on all four sides using the same size framing materials as those used in the wall construction. • A wall shield fi restop is required on one side only on interior walls. If your local inspector requires a wall shield fi restop on both sides, then both wall shield fi restops must have a heat shield attached to them. • See Section 10.I. for information for regarding the installation of a horizontal termination cap. Figure 8.2 Wall Penetration Figure 8.1 Horizontal Venting Clearances To Combustible Materi- als Non-Combustible Wall Penetration If the hole being penetrated is surrounded by non-combus- tible materials such as concrete, a hole with diameter one inch greater than the pipe is acceptable. Whenever a non-combustible wall is penetrated, the wall shield fi restop is only required on one side and no heat shield is necessary.

34 C. Install the Ceiling Firestop A ceiling fi restop MUST be used between fl oors and at- tics. • Frame an opening 10 in. by 10 in. (254 mm by 254 mm) whenever the vent penetrates a ceiling/fl oor (see Figure 8.3). • Frame the area with the same sized lumber as used in ceiling/fl oor joist. • The ceiling fi restop may be installed above or below the ceiling joists when installed with a attic insulation shield. It must be under joists between fl oors that are not insulated. Refer to Figure 8.4. • Secure with three fasteners on each side. WARNING! Risk of Fire! DO NOT pack insulation around the vent. Insulation must be kept back from the pipe to pre- vent overheating. Figure 8.3 Installing Ceiling Firestop Figure 8.4 Installing the Attic Shield Attic Above 10 in. (254 mm) Hole should measure 10 in. x 10 in. (254 mm x 254 mm) inside to inside 10 in. (254 mm) 3 fasteners per side Ceiling firestop installed below ceiling. Ceiling firestop installed above ceiling. Install attic insula- tion shields before or after installation of vent system.

35 Bend all tabs inward 90° to maintain clearance and prevent insulation from falling inside Insert 3 screws Bend 4 tabs inward 90° to maintain clearance D. Install Attic Insulation Shield WARNING! Fire Risk. DO NOT allow loose materials or insulation to touch vent. Hearth & Home Technologies Inc. requires the use of an attic shield. The National Fuel Gas Code ANSI Z223.1 and NFPA 54 requires an attic shield constructed of 26 gauge minimum metal that extends at least 2 in. (51 mm) above insulation. Attic shields must meet specifi ed clearance and be se- cured in place. Flat Ceiling Installation • Remove one shield from box. NOTICE: Cut previously installed batt insulation to make room for the attic insulation shield. • Wrap shield around pipe if pipe is already installed in area to be insulated. • Match the three holes in each side and fasten with three screws to form a tube. • Bend three tabs on the bottom of the shield outward to allow attachment to the ceiling fi restop. • Bend the remaining bottom tabs inward 90° to maintain the air space between the pipe and the shield. Set the shield on the ceiling fi restop and attach to the fi restop. • Bend all tabs inward 90° around the top of the shield. These tabs must be used to prevent blown insulation from getting between the shield and vent pipe, and to maintain air space clearance. Figure 8.5 Attic Insulation Shield Vaulted Ceiling Installation • Remove one shield from box. NOTICE: Cut previously installed batt insulation to make room for the attic insulation shield. • Cut the attic insulation shield (if application is for vaulted ceiling), to fi t your ceiling pitch. Snip cut edge to recreate 1 in. bend tabs all the way around the bottom. • Wrap shield around pipe if pipe is already installed in area to be insulated. • Match the three holes in each side and fasten with three screws to form a tube. • Bend three tabs on the bottom of the shield outward to allow attachment to the ceiling fi restop. • Bend the remaining bottom tabs inward 90° to maintain the air space between the pipe and the shield. Set the shield on the ceiling fi restop and attach to the fi restop. • Bend all tabs inward 90° around the top of the shield. These tabs must be used to prevent blown insulation from getting between the shield and vent pipe, and to maintain air space clearance.

36 A. Secure and Level the Appliance WARNING! Risk of Fire! Prevent contact with: • Sagging or loose insulation • Insulation backing or plastic • Framing and other combustible materials Block openings into the chase to prevent entry of blown-in insulation. Make sure insulation and other materials are secured. DO NOT notch the framing around the appliance standoffs. Failure to maintain air space clearance may cause overheating and fi re. The diagram shows how to properly position and secure the appliance (see Figure 9.1). Nailing tabs are provided to secure the appliance to the framing members. • Bend out nailing tabs on each side. • Place the appliance into position. • Keep nailing tabs fl ush with the framing. • Level the appliance from side to side and front to back. • Shim the appliance as necessary. It is acceptable to use wood shims underneath the appliance. • Secure the appliance to the framing by using nails or screws through the nailing tabs. • Secure the appliance to the fl oor by inserting two screws through the pilot holes at the bottom of the appliance. Figure 9.1 Proper Positioning and Securing of an Appliance 9 9 Appliance Preparation NOTICE: The bottom of the door frame at time of installation will be fl ush with the bottom of the unit. Keep fl oor or hearth covering fl ush with the bottom of the unit or the door will not fi t on the unit.

37 Lances 10 10 Install Vent Pipe A. Assemble Vent Sections Attach Pipe to the Firebox Assembly Note: The end of the pipe sections with the lanced tabs will face towards the appliance. Attach the fi rst pipe section to the starting collar: • Lanced pipe end to the starting collar • Inner pipe over inner collar • Push the pipe section until all lanced tabs snap in place • Lightly tug on pipe to confi rm it has locked. Figure 10.1 High Temperature Silicone Sealant Figure 10.2 Figure 10.3 Assemble Pipe Sections Per Figure 10.2: • Start the inner pipe on the lanced end of section A into the fl ared end of section B. • Start the outer pipe of section A over the outer pipe of section B. • Once both vents sections are started, push fi rmly until all lanced tabs lock into place. • Lightly tug on the pipe to confirm the tabs have locked. It is acceptable to use screws no longer than 1/2 in. (13 mm) to hold outer pipe sections together. If predrilling holes, DO NOT penetrate inner pipe. For 90° and 45° elbows that are changing the vent direction from horizontal to vertical, one screw minimum should be put in the outer fl ue at the horizontal elbow joint to prevent the elbow from rotating. Use screws no longer than 1/2 in. (13 mm). If predrilling screw holes, DO NOT penetrate inner pipe. Commercial, Multi-family (Multi-level exceeding two stories), or High-Rise Applications All outer pipe joints must be sealed with high temperature silicone (300º F minimum continuous exposure rating), including the slip section that connects directly to the horizontal termination cap. • Apply a bead of silicone sealant inside the female outer pipe joint prior to joining sections. See Figure 10.1 • Only outer pipes need to be sealed. All unit collar, pipe, slip section, elbow and cap outer fl ues shall be sealed in this manner, unless otherwise stated. WARNING! Risk of Fire or Explosion! DO NOT break silicone seals on slip sections. Use care when removing termination cap from slip pipe. If slip section seals are bro- ken during removal of the termination cap, vent may leak. Figure 10.4 Seams Note: Make sure that the seams are not aligned to prevent unintentional disconnection. A B INCORRECT CORRECT

38 B. Assemble Slip Sections WARNING! Risk of Fire or Asphyxiation! Overlap pipe sections at least 1 1/2 in. (38 mm). Secure slip sections with two screws which must not exceed 1/2 in. (13 mm) in length. Use the pilot holes. Pipe could separate if not properly joined. • Slide the inner fl ue of the slip section into the inner fl ue of the pipe section and the outer fl ue of the slip section over the outer fl ue of the pipe section. See Figure 10.5. • Slide together to the desired length. Figure 10.5 Slip Section Pilot Holes Figure 10.6 Screws into Slip Section NOTICE: When installing a vent system with an HRC termination cap, all pipe system joints shall be sealed using a high temperature silicone sealant (300º F minimum continuous exposure rating). • Apply a bead of silicone sealant inside the female outer pipe joint prior to joining sections. • Only outer pipes are sealed, sealing the inner fl ue is not required. • All unit collar, pipe, slip section, elbow and cap outer fl ues shall be sealed. • Continue adding pipe as necessary following instructions in “Assemble Pipe Sections.” NOTICE: If slip section is too long, the inner and outer fl ues of the slip section can be cut to the desired length. • Maintain a 1-1/2 in. (38 mm) overlap between the slip section and the pipe section. • Secure the pipe and slip section with two screws no longer than 1/2 in. (13 mm), using the pilot holes in the slip section. See Figure 10.6.

39 Figure 10.7 Securing Vertical Pipe Sections Figure 10.8 Securing Horizontal Pipe Sections D. Disassemble Vent Sections • Rotate either section (see Figure 10.9) so the seams on both pipe sections are aligned as shown in Figure 10.10. • Pull carefully to separate the pieces of pipe. C. Secure the Vent Sections • Vertical runs of pipe must be supported every 8 ft. (2.44 m) after the 25 ft. (7.62 m) maximum unsupported rise. • Horizontal sections of vent must be supported every 5 ft. (1.52 m) with a vent support or plumber’s strap. • Wall shield fi restops may be used to provide horizontal support. • Vent support or plumber’s strap (spaced 120° apart) may be used for support. See Figures 10.7 and 10.8. WARNING! Risk of Fire, Explosion or Asphyxi- ation! Improper support may allow vent to sag and separate. Use vent run supports and connect vent sections per installation instructions. DO NOT allow vent to sag below connection point to appliance. Figure 10.10 Align and Disassemble Vent Sections Figure 10.9 Rotate Seams for Disassembly

40 E. Install Metal Roof Flashing • See minimum vent heights for various pitched roofs (Figure 10.11) to determine the length of pipe to extend through the roof. • Slide the roof fl ashing over the pipe sections extending through the roof as shown in Figure 10.12. Horizontal overhang 12 X 20 in. (508 mm) Lowest Discharge Opening Termination Cap Roof Pitch is X / 12 Vertical wall H (min.) - Minimum height from roof to lowest discharge opening. 24 in. min. (610 mm) Roof Pitch H (Min.) Ft. Roof Pitch H (Min.) Ft. Flat to 6/12 1.0* Over 11/12 to 12/12 4.0 Over 6/12 to 7/12 1.25* Over 12/12 to 14/12 5.0 Over 7/12 to 8/12 1.5* Over 14/12 to 16/12 6.0 Over 8/12 to 9/12 2.0* Over 16/12 to 18/12 7.0 Over 9/12 to 10/12 2.5 Over 18/12 to 20/12 7.5 Over 10/12 to 11/12 3.25 Over 20/12 to 21/12 8.0 * 3 ft. minimum in snow regions Storm Collar Roof Flashing Figure 10.11 Minimum Height From Roof To Lowest Discharge Opening Figure 10.12 Caulking CAULK NOTICE: Failure to properly caulk the roof fl ashing and pipe seams may permit entry of water. • Caulk the gap between the roof fl ashing and the outside diameter of the pipe. • Caulk the perimeter of the fl ashing where it contacts the roof surface. See Figure 10.15. • Caulk the overlap seam of any exposed pipe sections that are located above the roof line.

41 F. Assemble and Install Storm Collar CAUTION! Risk of Cuts, Abrasions or Flying Debris. Wear protective gloves and safety glasses during installa- tion. Sheet metal edges are sharp. • Connect both halves of the storm collar with two screws (see Figure 10.13). • Wrap the storm collar around the exposed pipe section closest to the roof and align brackets. Insert a bolt (provided) through the brackets and tighten the nut to complete the storm collar assembly (Figure 10.14). Make sure the collar is tight against the pipe section. • Slide the assembled storm collar down the pipe section until it rests on the roof fl ashing. • Caulk around the top of the storm collar (see Figure 10.20). Figure 10.13 Assembling the Storm Collar Figure 10.14 Assembling the Storm Collar Around the Pipe

42 Important Notice: Heat shields may not be fi eld constructed. H. Heat Shield Requirements for Horizontal Termination WARNING! Risk of Fire! To prevent overheating and fi re, heat shields must extend through the entire wall thick- ness. • DO NOT remove the heat shields attached to the wall shield fi restop and the horizontal termination cap. • Heat shields must overlap 1-1/2 in. (38 mm) mini- mum. There are two sections of the heat shield. One section is factory-attached to the wall shield fi restop. The other section is factory-attached to the cap. See Figure 10.16. If the wall thickness does not allow the required 1-1/2 in. (38 mm) heat shield overlap when installed, an extended heat shield must be used. • If the wall thickness is less than 4 in./102 mm the heat shields on the cap and wall shield fi restop must to be trimmed. A minimum 1-1/2 in. (38 mm) overlap MUST be maintained. • Use an extended heat shield if the fi nished wall thickness is greater than 7-1/4 in. (184 mm). • The extended heat shield may need to be cut to length maintaining suffi cient length for a 1-1/2 in. (38 mm) overlap between heat shields. • Attach the extended heat shield to either of the existing heat shields using the screws supplied with the extended heat shield. Refer to “Vent Components Diagrams” in the back of this manual. • Rest the small leg on the extended heat shield on top of the pipe section to properly space it from the pipe section. G. Install Vertical Termination Cap • Attach the vertical termination cap by sliding the inner collar of the cap into the inner fl ue of the pipe section while placing the outer collar of the cap over the outer fl ue of the pipe section. • Secure the cap by driving three self-tapping screws (supplied) through the pilot holes in the outer collar of the cap into the outer fl ue of the pipe (see Figure 10.15). Figure 10.15 Install Vertical Termination Cap Storm Collar Termination Cap (1 of three) Caulk Screws Brackets/ Bolts

43 INTERIOR Heat Shield or Extended Heat Shield Wall Shield Firestop Heat Shield 1-1/2 in. (38 mm) min. overlap SHEATHING Slip Section can be extended Inner Vent Outer Vent EXTERIOR Figure 10.16 Venting through the wall Note: When using termination caps with factory-supplied heat shield attached, no additional wall shield fi restop is required on the exterior side of a combustible wall. I. Install Horizontal Termination Cap WARNING! Risk of Fire! The telescoping fl ue section of the termination cap MUST be used when connecting vent. • 1-1/2 (38 mm) minimum overlap of fl ue telescoping section is required. Failure to maintain overlap may cause overheating and fi re. • Vent termination must not be recessed in the wall. Siding may be brought to the edge of the cap base. • Flash and seal as appropriate for siding material at outside edges of cap. • When installing a horizontal termination cap, follow the cap location guidelines as prescribed by current ANSI Z223.1 and CAN/CGA-B149 installation codes and refer to Section 6 of this manual. CAUTION! Risk of Burns! Local codes may require installation of a cap shield to prevent anything or anyone from touching the hot cap. NOTICE: For certain exposures which require superior resistance to wind-driven rain penetration, a fl ashing kit and HPC caps are available. When penetrating a brick wall, a brick extension kit is available for framing the brick.

44 11 11 Shrouds • Chase top shrouds may be fi eld constructed where permitted by regional building codes. WARNING! Risk of Fire! Shrouds must be constructed as specifi ed. Improper construction may overheat chase top. NOTICE: Some regional codes require an agency-Listed shroud. Consult your local building offi cials. • The following fi eld constructed shroud designs have been tested for Hearth Technologies fi replace systems and termination caps. • The shrouds must be constructed from a minimum .018 in. (26 ga) thick aluminized steel. • The wire mesh is optional but recommended and must be .018 in. thick minimum, 1/2 in. mesh. A. HHT Shrouds • You may install a shroud with this fi replace. See Section 17.D. for a list of UL Listed shrouds. Follow the instructions included with these optional components Min. Base Dim. Min. Base Dim. Min. Top Dim. Min. Top Dim. Figure 11.1 Open Top Shroud Dimensions B. Field Constructed Shrouds Open Top Shroud (may be used with DVP-TV, DVP-TVHW, SLP-TVHW) Min. Base Dims. in 19 x 19 mm 483 x 483 Min. Top Dims. in 16 x 16 mm 406 x 406

45 Min. Base Dim Min. Height Min. Base Dim Figure 11.2 Mailbox Style Shroud Dimensions Minimum Opening Height Minimum Base Dimension Min. Opening Width Min. Base Dimension Minimum Height Figure 11.2 Roofed Style Shroud Dimensions Roofed Style Shroud (may be used with DVP-TV, DVP-TVHW, SLP-TVHW) Mailbox Style Shroud (may be used with DVP-TV, DVP-TVHW, SLP-TVHW) Min. Base Dims. in 20 x 20 mm 508 x 508 Min. Height in 18 mm 457 Min. Base Dims. in 20 x 20 mm 508 x 508 Min. Height in 18 mm 458 Min. Opening Width in 14 mm 356 Min. Opening Height in 10 mm 254

46 A. Fuel Conversion • Make sure the appliance is compatible with available gas types. • Conversions must be made by a qualified service technician using Hearth & Home Technologies specifi ed and approved parts. 12 12 Gas Information • Turn control knob on the valve to OFF position. • Remove glass assembly (see Figure 15.A) • (Remove logs, grate, and ember bed if already installed.) • Remove 2 screws holding pilot bracket to burner. See Figure 11.1. Kit contents: Pilot injector #35 Burner orifi ce Red pin Conversion Label Tools Required: #2 phillips screwdriver Straight screwdriver 5/32 allen wrench 3/8 & 11/16 wrenches Figure 12.1 Remove Pilot Screws • Remove 4 screws holding Burner in place and remove burner. See Figure 12.2. Figure 12.2 Remove Burner Screws • Using a 3/8 wrench, unscrew and remove rear orifi ce and discard. See Figure 12.3. Figure 12.3 Remove Burner Orifi ce • Unscrew and remove front orifi ce #46 and install in rear. • Install new orifi ce #56 in front. • Open air shutters to fully open. See Figure 12.4. • Replace burner and screws holding it in place. Figure 12.4 Adjusting Air Shutter Note: Gas conversions should only be performed by a qualifi ed service person, and/or where required by state and local codes, licensed installer/service technician. In the Commonwealth of Massachusetts, installation must be performed by a licensed plumber or gas fi tter. Converting to LP Gas

47 Control Knob Screw (pressure adjustment) Pin (blue-NG, red-LP) Solenoid Lock Nut Figure 12.7 Valve Components • Replace 2 screws holding pilot bracket to burner. • Pull hood keeper from pilot and lift hood off pilot assembly. See Figure 12.5. Figure 12.5 Remove Pilot Hood • Remove #62 pilot injector using 5/32 allen wrench and replace with #35 LP orifi ce. Figure 12.6 Remove Pilot Injector • Replace hood and keeper. • Loosen locknut on the Hi-Lo Solenoid using 11/16 wrench. • Remove solenoid from the valve by turning counterclockwise. • Use a screwdriver and turn pressure screw clockwise ¾ turn. • Attach manometer to outlet side of the valve. • Light unit. • Fine tune pressure with screwdriver. • Replace the blue pin with the red pin and screw solenoid onto the valve. • Continue turning solenoid until pressure is 10. • Tighten locknut on the Solenoid so it will not loosen. • Install identification label near the valve. See Figure 12.8. 44CKP 44CKN THIS PLATE MUST BE AFFIXED AS CLOSE AS POSSIBLE TO THE EXISTING RATING PLATE. THE FOLLOWING MUST BE COMPLETED BY THE INDIVIDUAL CONVERTING THIS APPLIANCE: THIS APPLIANCE HAS BEEN CONVERTED TO __________FUEL, FRONT ORIFICE __________, REAR ORIFICE ___________, MANIFOLD PRESSURE _________, AND INPUT ___________, ON ____________ (date), WITH KIT # 44CKP, 44CKN (circle one), BY (name & address of organization making this conversion) WHO ACCEPTS THE RESPONSIBILITY FOR THE CORRECTNESS OF THIS CONVERSION. 4051-304A Figure 12.8 Identifi cation Label Note: Do not remove retaining clip from the hood.

48 C. Gas Connection • Refer to Reference Section 17.A. for location of gas line access in appliance. • Gas line may be run through knockout provided on the left side only. • The gap between supply piping and gas access hole may be caulked with caulk with a minimum of 300º F continuous exposure rating or stuffed with non- combustible, unfaced insulation to prevent cold air infi ltration. • Ensure that gas line does not come in contact with outer wrap of the appliance. Follow local codes. • Pipe incoming gas line into valve compartment. • Connect incoming gas line to the 1/2 in. (13 mm) connection on manual shutoff valve. WARNING! Risk of Fire or Explosion! Support control when attaching pipe to prevent bending gas line. • A small amount of air will be in the gas supply lines. WARNING! Risk of Fire or Explosion! Gas build-up dur- ing line purge could ignite. • Purge should be performed by qualified service technician. • Ensure adequate ventilation. • Ensure there are no ignition sources such as sparks or WARNING! Risk of Fire or Explosion! High pressure will damage valve. Low pressure may cause explosion. • Verify inlet pressures. Verify minimum pressures when other household gas appliances are operating. • Install regulator upstream of valve if line pressure is greater than 1/2 psig. Gas Pressure Natural Gas Propane Minimum inlet pressure 5.0 in. w.c. 11.0 in. w.c. Maximum inlet pressure 10.0 in. w.c. 13.0 in. w.c. Manifold pressure 3.5 in. w.c. 10.0 in. w.c. Note: Have the gas supply line installed in accordance with local codes, if any. If not, follow ANSI 223.1. Installation should be done by a qualifi ed installer approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fi tter). Note: A listed (and Commonwealth of Massachusetts approved) 1/2 in. (13 mm) T-handle manual shut-off valve and fl exible gas connector are connected to the 1/2 in. (13 mm) control valve inlet. • If substituting for these components, please consult local codes for compliance. D. High Altitude Installations NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction. When installing above 2000 feet elevation: • In the USA: Reduce burner orifi ce 4% for each 1000 feet above 2000 feet. • In CANADA: Reduce burner orifi ce 10% for elevations between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility. Fire Risk. Explosion Hazard. High pressure will damage valve. • Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 1/2 psig. • Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1/2 psig. WARNING open fl ames. Light the appliance. It will take a short time for air to purge from lines. When purging is complete the appliance will light and operate normally. WARNING! Risk of Fire, Explosion or Asphyxiation! Check all fi ttings and connections with a non-corrosive commercially available leak-check solution. DO NOT use open fl ame. Fittings and connections could have loos- ened during shipping and handling. WARNING! Risk of Fire! DO NOT change valve settings. This valve has been preset at the factory. B. Gas Pressure • Optimum appliance performance requires proper input pressures. • Gas line sizing requirements will be determined in ANSI Z221.3 National Fuel Gas Code in the USA and CAN/ CGA B149 in Canada. • Pressure requirements are:

49 B. Standing Pilot Ignition System Wiring • The standing pilot ignition system wiring does not require a 110 VAC supply to operate. • A 110 VAC junction box MUST be installed for use with a fan or remote control. See Figure 13.2 for junction box wiring. Keep wire lengths short as possible. NOTICE: DO NOT wire 110 VAC to the millivolt valve! This will damage the valve. • If using a thermostat use one compatible with a millivolt gas valve system: - Install the thermostat in the location as indicated in the thermostat instructions to ensure proper operation of appliance. - Use low resistance thermostat wire for wiring from ignition system to the wall switch and thermostat. - Keep wire lengths short as possible. A. Wiring Requirements NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA 70-latest edition or the Canadian Electric Code CSA C22.1. • Wire the appliance junction box to 110-120 VAC. This is required for use of optional accessories. • A 110-120 VAC circuit for this product must be protected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks. • Low voltage and 110 VAC voltage cannot be shared within the same wall box. WARNING! Risk of Shock or Explosion! DO NOT wire 110V to the valve or to the appliance wall switch. Incorrect wiring will damage controls. C. Optional Accessories Requirements • This appliance may be used with a wall switch, wall mounted thermostat and/or a remote control. 13 13 Electrical Information Wiring for optional Hearth & Home Technologies ap- proved accessories should be done now to avoid re- construction. Follow instructions that come with those accessories.

50 D. Electrical Service and Repair WARNING! Risk of Shock! Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. Figure 13.1 Wiring Diagram WARNING! Risk of Shock! Replace damaged wire with type 105° C rated wire. Wire must have high temperature insulation. E. Junction Box Installation If the box is being wired from the OUTSIDE of the appli- ance: • Remove the cover plate located on the outer shell - right side (see Figure 13.2). • Install the supplied Romex™ connector in the cover plate. • Feed the necessary length of wire through the connector. • Make all necessary wire connections and reattach the cover plate to the outer shell. WHT WHT BLK BLK GRN wire inside box Copper ground attached to GRN screw with GRN wire 14/2WG Cover Plate outside firebox Romex Connector Figure 13.2 Junction Box Detail If the box is being wired from the INSIDE of the appli- ance: • Remove the screw attaching the junction box/receptacle to the outer shell, rotate the junction box inward to disengage it from the outer shell. • Pull the electrical wires from outside the appliance through this opening into the valve compartment. • Feed the necessary length of wire through the connector. • Make all necessary wire connections to the junction box/ receptacle and reassemble the junction box/receptacle to the outer shell.

51 Mantel Non-combustible Face A A = 53 in. (1346 mm) min. Non-combustible Mantel 12 in. (308 mm) maximum depth A = 66 in. (1676 mm) min. Combustible Mantel Figure 14.1 Minimum Vertical and Maximum Horizontal Dimensions 11 in. (279 mm) Min. to perpendicular wall A 12 in. (305 mm) Min. from fireplace opening to perpendicular wall B Mantel Leg or Perpendicular Wall Top of Appliance Drywall A B 14 14 Finishing A. Mantel and Wall Projections WARNING! Risk of Fire! Comply with all minimum clear- ances to combustibles as specifi ed. Framing or fi nishing material closer than the minimums listed must be construct- ed entirely of non-combustible materials (i.e., steel studs, concrete board, etc). Figure 14.2 Mantel Leg or Wall Projections (Acceptable on both sides of opening) Mantels Mantel Legs or Wall Projections

52 0 in. 0 in. 0 in. Finish wall material may be combustible - Top and Sides High Temperature Sealant (300° F/149° C min.) Non-Combustible Zone These joints may be taped and covered with joint compound. B. Facing Material • The QFP44 is shipped with non-combustible material in place. Do not cover or replace this non-combustible material with combustible materials. - The non-combustible front upper can be removed if replaced with non-combustible materials. See Section 1.E. for materials that may be used. • Combustible fi nish wall material may be butted up to the unit and the supplied non-combustible material of the upper front. - The unit is shipped with door templates attached. The wall material should go behind the templates and butt up to the edge of the unit. Refer to Figure 14.4. • The joints at the non-combustible material may be taped and covered with normal joint compound. • Seal joints between the fi nished wall and appliance top and sides using a 300 °F minimum sealant. Refer to Figure 14.3. WARNING! Risk of Fire! DO NOT apply combustible ma- terials beyond the minimum clearances. Comply with all minimum clearances to combustibles as specifi ed in this manual. Overlapping materials could ignite and will inter- fere with proper operation of doors and louvers. Figure 14.3 Non-combustible Facing Diagram Mantel Non-combustible Face A A = 53 in. (1346 mm) min. Non-combustible Mantel 12 in. (308 mm) maximum depth A = 66 in. (1676 mm) min. Combustible Mantel Figure 14.5 Minimum Mantel Heights Template Pieces Figure 14.4 Facing Template C. Facing Template Removal There is a metal template on each side and across the top of the door opening. See Figure 14.4. If using an inside fi t for the doors, do not remove the templates until the facing material is installed. If you choose to use an outside fi t, the templates may be removed before install- ing the facing material. • Side Templates – Remove the screws from the sides of the door opening and set aside. Remove and discard the template pieces. • Top Template – Loosen the screws across the top of the opening. Slide the top template out, discard the template and tighten the screws. D. Mantel The mantel may be constructed with combustible or non- combustible materials as indicated in Figure 14.5 • Sheetrock/wall material will have been installed (see Figure 14.3) and the joints fi lled.. • If installing doors with an outside surface fi t, the facing templates should be removed (retain the screws for door installation) and non-combustible facing material less than one inch thick may be brought to the edge of the fi replace opening. Doors will be mounted over the facing material. The door frame is slotted to allow the door to be mounted up to one inch from the surface of the unit. • If installing doors with a recessed fi t, facing material must be butted to the fl anges of the facing templates to allow doors to fi t within the facing material. Once the facing material is in place, the template must be removed (retain the screws for door installation).

53 15 15 Appliance Setup C. Install the Refractory • Remove the refractory retainer from each side of the fi rebox. • Put the left side refractory in place and reinstall the left side refractory retainer. Glass Latches Figure 15.1 Glass Assembly Removal Refractory Retainer Figure 15.2 Install Left Side Refractory A. Remove Glass Assembly WARNING! Risk of Asphyxiation! Handle fi xed glass assembly with care. Inspect the gasket to ensure it is undamaged and inspect the glass for cracks, chips or scratches. • DO NOT strike, slam or scratch glass. • DO NOT operate fi replace with glass removed, cracked, broken or scratched. • Replace as a complete assembly. B. Clean the Appliance Clean/vacuum any sawdust that may have accumulated inside the fi rebox or underneath in the control cavity. WARNING! Risk of Fire and Electric Shock! Use ONLY Hearth & Home Technologies-approved optional acces- sories with this appliance. Using non-listed accessories could result in a safety hazard and will void the warranty. The glass assembly can be removed from the unit by pulling and releasing the glass latches. There are three across the top, three across the bottom, and one in the center of each side. The glass assembly is heavy. Use caution when remov- ing. • Install the lower back refractory. Figure 15.3 Install Lower Back Refractory

54 • Install the upper back refractory. Figure 15.4 Install Upper Back Refractory • Install the right side refractory. • Slide the back refractory slightly from side to side as necessary to close up any gaps in the corners. • Install the right side refractory retainer. Figure 15.5 Install Right Side Refractory Note: As you use the appliance, expansion and contraction will cause minor cracking of the refractory. This is normal, unavoidable, and will not affect the performance of the appliance. If the cracks become large enough that the metal behind the refractory is exposed or large pieces fall out, the panels should be replaced. IMPORTANT! This appliance should be run three to four hours on low on the initial start-up. Turn it off and let it cool completely. Remove and clean the glass. Reinstall the glass and run the appliance for an additional 12 hours. This will help cure the products used in the paint and logs. Figure 15.6 Adjusting the Air Shutter D. Adjust the Air Shutter This appliance has adjustable air shutters (which control the primary air) factory set in the closed position (approxi- mately 1/8 in. open). See Figure 15.6. NOTICE: If sooting occurs, provide more air by opening the air shutter.

55 Figure 15.7 Adjust the Vertical Baffl e Figure 15.8 Positioning Rear Log F. Install Logs, Ember Bed & Rockwool • Remove the grate from the hearth by removing the screws. • Position rear log over the locating tabs at the rear of the hearth pan. See Figure 15.8. E. Adjust the Vertical Baffl e If the vertical run height is more than 12 feet, it may be necessary to install the vertical baffl es that are included with the unit to improve the fl ame appearance. Install each baffl e to cover the outside two slots in the lower fi rebox top. See Figure 15.7. Figure 15.9 Positioning Ember Bed • Position ember bed over the burner locating the corners inside the brackets. See Figure 15.9. • Position the grate in the recess of the ember bed and attach to the hearth with the screws. See Figure 14.10. Figure 15.10 Positioning Grate • Position the cut out on the left front log over the grate bar. See Figure 15.11. Figure 15.11 Positioning Left Front Log

56 • Position the right front log over the grate bars, aligning the cut outs on the bottom of the log with the bars. See Figure 15.12 Figure 15.12 Positioning Right Front Leg • Position the cutout on the bottom of the left log over the locating bracket on the grate. Push the top of the rear log back against the back refractory and position the left log on the fl at area of the rear log. See Figure 15.13. Figure 15.13 Positioning Left Log • Position the right log over the locating bracket on the grate and position the end on the fl at area of the rear log. See Figure 15.14. Figure 15.14 Positioning Right Log • Place the end of the right middle log on the fl at area on the ember bed and position the hole in the log over the exposed locator pin on the front log. See Figure 15.15. Figure 15.15 Positioning Right Middle Log • Place the end of the left middle log on the fl at area of the ember bed and position the hole in the log over the exposed locator pin on the front log. See Figure 15.16. Figure 15.16 Positioning Left Middle Log

57 WARNING! Risk of Explosion! Follow rockwool placement instructions. DO NOT place rockwool directly over burner ports. Replace rockwool material annually. Improperly placed rockwool interferes with proper burner operation. • Rockwool is shipped with this gas appliance. • Place individual pieces of wool loosely in the ember bed slots. Do not block the burner ports by packing tightly. Figure 15.17 Placing Rockwool G. Install Andirons Install andirons with the screws provided. See Fig- ure 15.18. Figure 15.18 Installing Andirons H. Place Lava Rock and Vermiculite • Cover the visible area of the metal hearth pan around the ember bed with a layer of lava rock. • Lightly sprinkle vermicuite over the lava rock. Figure 15.19 Placing Lava Rock J. Install Door Fronts The doors should be lifted off the frame at the hinges to make installation easier. • Make sure the templates have been removed, retain the screws. • Fit the frame inside the unit opening and use the screws from the facing template to attach the door frame to the unit. • Install the doors by hanging on the hinges. • Install the door handles if necessary. I. Reinstall Glass • Reinstall glass by reversing steps in Section 15.A.

58 A. Standing Pilot Ignition System 16 16 Troubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualifi ed service technician in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualifi ed service technician. Con- tact your dealer to arrange a service call by a qualifi ed service technician. Symptom Possible Causes Corrective Actions 1 After repeated triggering of the electronic spark igniter the pilot will not light. a. Defective igniter. Check the spark at the electrode and pilot. If no spark and electrode wire is properly connected, replace the igniter AA battery. b. Defective pilot or misaligned elec- trode (spark at electrode). Use a match to light the pilot. If the pilot lights, turn off the pilot and trigger the button again. If the pilot lights, an improper gas/air mixture caused the bad lighting and a longer purge period is recommended. If the pilot will not light, ensure the gap at the electrode and pilot is 1/8 in. to have a strong spark. If the gap is OK, replace the pilot. c. No gas or low gas pressure. Check the remote shut-off valves from the fi replace. Usually, there is a valve near the gas main. There can be more than one valve between the fi replace and the main. d. No LP in the tank. Check the LP (propane) tank. You may be out of fuel. 2. The pilot will not stay lit after carefully following the lighting instructions. a. Defective thermocouple. Check that the pilot fl ame impinges on the thermocouple. Clean and/or adjust the pilot for maximum fl ame impingement. Ensure that the thermocouple connection at the gas valve is fully inserted and tight (hand tighten plus 1/4 turn). Disconnect the thermocouple from thh valve, place one millivolt meter lead wire on the tip of the thermocouple and the other meter lead wire on the thermocouple copper lead. Start the pilot and hold the valve knob in. If the millivolt reading is less than 15mV, replace the thermocouple. b. Defective valve. If the thermocouple is producing more than 15 millivolt, replace faulty valve. 3. The pilot is burning, there is no burner fl ame, the valve knob is in the ON position, and the MLT OFF/ REMOTE/ON switch is in the REMOTE position. a. Power failure. Verify that 120 VAC is present at the unit. If power if OFF, the MLT switch must be placed in the ON position unless an optional wall thermostat or switch is installed. The optional thermostat or switch will control the burner operation. The burner defaults to high when power if OFF. b. Remote receiver or wires defec- tive. Check the RED wires for proper connections. Place a jumper wire across the TH-TP and TH terminals at the gas valve. If the burner comes on, remove the jumper and place the MLT switch in the ON position. If the burner comes ON, refer to the troubleshooting documents for the MLT remote control. c. Thermopile may not be generat- ing suffi cient millivolt signal. If the pilot fl ame is not physically close enough to the thermopile, adjust the pilot fl ame. Be sure the wire connections from the thermopile at the gas valve terminals are tight and that the thermopile is fully inserted into the pilot bracket. Check the thermopile with a millivolt meter. With the pilot lit, disconnect the thermopile leads from the valve. Take a reading at the thermopile leads. The reading should be 325 millivolt minimum. Replace the ther- mopile if the reading is below the minimum. Reconnect the thermopile leads. Be sure the wire connections from the thermopile at the gas valve terminals are tight. d. Defective valve. Turn on the valve knob to the ON position. Place the MLT switch in the ON position. Check the millivolt meter reading at the thermopile termi- nals. The millivolt meter should read greater than 125mV. If the reading is acceptable, and if the burner does not come on, replace the gas valve. e. Plugged burner orifi ce. Check the burner orifi ce for stoppage. Remove stoppage. f. Optional wall thermostat wires are defective. Disconnect the red MLT wires. Jumper the leads at the wall thermostat or wall switch. Check the thermostat, switch and wiring. Replace where defective.

59 Troubleshooting (continued) Symptom Possible Causes Corrective Actions 4. Rear burner switch does not turn OFF the back burner. a. Power failure. Verify that 120 VAC is present at the unit. If power if OFF, the MLT switch must be placed in the ON position unless an optional wall thermostat or switch is installed. The optional thermostat or switch will control the burner operation. The burner defaults to high when power is OFF. b. Rear burner switch is defective. Ensure that the interface is securely attached to the switch. Jumper the terminals of the switch. If the back burner goes OFF, replace the switch. c. 9vdc power supply defective. Disconnect the power supply from the interface. Use a dc volt meter on the plug the tip is positive. If the voltage is less than 9vdc, replace the power supply. d. Defective interface module. Disconnect the front solenoid red and black wires. Momentarily touch to a 9 volt battery. Reverse the battery and momentarily touch to the battery again. If you hear the solenoid snap when it toggles, replace the interface module. Reverse the battery again. If the solenoid does not snap, replace the solenoid block. 5. Frequent pilot outage problem. a. Pilot fl ame may be too high or low, or blowing (high), causing pilot safety to drop out. Clean and adjust the pilot fl ame for maximum fl ame impingement on thermocouple. Follow lighting instructions carefully. 6. The pilot and main burner extinguish while in operation. a. No LP in tank. Check the LP (propane) tank. Refi ll the fuel tank. b. Inner vent pipe leaking exhaust gases back into the system. Check for gas leaks. c. Horizontal vent improperly pitched. The horizontal vent cap should slope down only enough to prevent any water from entering the unit. The maximum downwards slope is 1/4 in. d. Glass too loose and air tight packet leaks in corners after usage. Tighten the corner. e. Bad thermopile or thermocouple. Replace if necessary. f. Improper vent cap installation. Check for proper installation and freedom from debris or blockage. 7. Glass soots. a. Flame impingement. Adjust the log set so that the fl ame does not excessively impinge on it. b. Improper venturi setting. Adjust the air shutter at the base of the burner. c. Debris around venturi. Inspect the opening at the base of the burner. NO MATERIAL SHOULD BE PLACED IN THIS OPENING. 8. Flame burns blue and lifts off burner. a. Insuffi cient oxygen being supplied. Ensure that the vent cap is installed properly and free of debris, and that the vent system joints are tight and have no leaks. Ensure that no debris has been placed at the base of, or in the area of the air holes in the center of the base pan beneath the burner. Ensure that the glass is tightened properly on the unit, particularly on top corners.

60 17 17 Reference Materials 49 in. 1245 mm 40 in. 1016 mm 35-1/2 in. 902 mm A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 5. Figure 17.1 Appliance Dimensions 10-1/8 in. 257 mm 2-1/4 in. 57 mm Gas Line Electrical Hookup 2-7/8 in. 73 mm 66-3/8 in. 1686 mm 57-3/4 in. 1467 mm 7-1/4 in. 184 mm 35-5/8 in. 905 mm 15-1/8 in. 384 mm 19-1/5 in. 495 mm 29-1/2 in. 749 mm 25° TYP

61 B. Vent Components Diagrams Figure 17.2 DVP Vent Components Effective Height/Length DVP Pipe (see chart) Pipe inches mm DVP4 4 102 DVP6 6 152 DVP12 12 305 DVP24 24 610 DVP36 36 914 DVP48 48 1219 DVP6A 3 - 6 76 - 152 DVP12A 3 - 12 76 - 305 Effective Height/Length 10-1/2 in. (267 mm) 10-7/8 in. (276 mm) DVP45 45° Elbow 45° 4-7/8 in. (124 mm) Assembled Height: 24 in./610 mm Diameter: 10 in./254 mm DVP-AS2 10 in. (254 mm) 1 in. (25 mm) DVP-FS Ceiling Firestop 7-3/8 in. (187 mm) 11-3/8 in. (289 mm) 1-1/4 in. (32 mm) 9-1/4 in. (235 mm) 13-1/4 in. (337 mm) 1/2 in. (13 mm) TYP DVP90ST 90° Elbow 10 in. (254 mm) 1-1/2 in. (38 mm) 5 in. (127 mm) 12 in. (305 mm) DVP-HVS Vent Support UP DVP-WS Wall Shield Firestop 14 in. (356 mm) 1 in. (25 mm) 8 in. (203 mm) 6 in. (152 mm) 12 in. (305 mm)

62 B. Vent Components Diagrams (continued) Figure 17.3 DVP Vent Components 13-1/4 in. (367 mm) 24-5/8 in. (625 mm) 27-1/2 in. (698 mm) RF6M Roof Flashing Multi-pak 31 in. (787 mm) 24-5/8 in. (625 mm) 13-1/4 in. (367 mm) RF12M Roof Flashing Multi-pak BEK Trap Cap Brick Extension 13-3/4 in. (349 mm) 5 in. (127 mm) 13-3/4 in. (349 mm) DVP-BEK2 DVP-HPC Cap Brick Extension 13-7/8 in. (352 mm) 5 in. (127 mm) 11-7/8 in. (302 mm) COOL-ADD Cap Shield 11-5/8 in. (295 mm) 5-3/4 in. (146 mm) 7-1/8 in. (181 mm) 12-1/8 in. (308 mm) DRC-RADIUS Cap Shield 13-7/8 in. (352 mm) 9-1/2 in. (241 mm) 14 in. (356 mm) DVP-TRAPFL Flashing 26 in. (660 mm) DVP-HSM-B Extended Heat Shield

63 B. Vent Components Diagrams (continued) Figure 17.4 DVP Vent Components 7-1/4 in. (184 mm) 5-1/4 in. (133 mm) 12-1/2 in. (318 mm) DVP-TVHW Vertical Termination Cap (High wind) 14 in. (356 mm) 12 in. (305 mm) 12-1/8 in. (314 mm) 7-1/8 in. (181 mm) 8-3/4 in. (222 mm) 1-5/8 in. (41 mm) 16-7/8 in. (429 mm) DVP-HPC High Performance Cap

64 B. Vent Components Diagrams (continued) Figure 17.5 DVP Vent Components DVP-TRAP1 DVP-TRAP2 DVP-HPC1 DVP-HPC2 DVP-TRAP Horizontal Termination Cap 15-1/8 in. (384 mm) 12 in. (305 mm) 8 in. (203 mm) Max Effective Length Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm). The heat shield is designed to be used on a wall 4 in. to 7-1/4 in. (102 mm to 184 mm) thick. If wall thickness is less than 4 in. (102 mm) the existing heat shields must be field trimmed. If wall thickness is greater than 7-1/4 in. (184 mm) a DVP-HSM-B will be required. Heat Shield Term Cap Minimum Effective Length Maximum Effective Length Trap1 3-1/8 in. 4-5/8 in. 79 mm 117 mm Trap2 5-3/8 in. 9-3/8 in. 137 mm 238 mm Fillers DVP-TRAP to DVP-HPC Side Filler Kit

65 C. Service Parts QFP44-NG 44 in. Gas Appliance - DV Beginning Manufacturing Date: Aug 2006 Ending Manufacturing Date: ______ R 13 14 17 18 20 16 19 15 28 29 26 24 22 21 27 23 25 6 3 1 7 4 2 5 Log Set Assembly Refractory Assembly Part number list on following page. 8 9 10 11 12

66 QFP44-NG C. Service Parts IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. Stocked at Depot ITEM DESCRIPTION COMMENTS PART NUMBER 1 Back Log SRV4051-134 2 Front Right Log SRV4051-135 3 Middle Left Log SRV4051-138 4 Middle Right Log SRV4051-139 5 Front Left Log SRV4051-142 6 Top Left Log SRV4051-136 7 Top Right Log SRV4051-137 8 Left Refractory 4051-146 9 Upper Back Refractory 4051-149 10 Lower Back Refractory 4051-148 11 Right Refractory 4051-147 12 Refractory Retainer 4013-090 13 Intake Collar Assembly 4002-002 14 Heat Zone Cover Plate Qty 2 req 4051-122 15 Front Shield 4051-114 16 Glass Clip Assembly Pkg of 2 33858/2 Y 17 Side Glass Latch assembly 4051-003 Y 18 Burner Assembly Qty 2 req 4051-008 Y 19 Retainer 4051-124 20 Grate Assembly 4051-012 21 Glass Frame Assembly SRV4051-005 Y 22 Andiron 4051-311 23 Hearth Pan Support 4051-160 24 Hearth Sheet 4051-125 25 Fan Assembly 4051-007 26 Burner Cover SRV4051-024 27 Junction Box (plastic) 4021-013 Y 28 Junction Box Cover Plate 4031-222 29 Junction Box Radiation Shield 4047-128 Flue Gasket 4000-225 Vertical Baffl e Qty 2 req 4051-185 Lava Rock Bag Assembly 4040-094 Lava Rock 4021-296 Mineral Wool 14333B Vermiculite 28746 Installation Instructions & Owner's Manual 4051-300 Additional service part numbers on following page 

67 QFP44-NG QFP44-NG R Beginning Manufacturing Date: Aug 2006 Ending Manufacturing Date: ______ 30.1 30.2 30.3 30.3 30.5 30.6 30.7 30.8 30.9 30.10 30.11 30.12 30.13 30.14 30.15 30.16 30.17 30.18 30.19 30.20 30.21 30.22 30.23 30.24 30.25 30.26 30.27 30.28 Part number list on following page. #34 Valve Assembly C. Service Parts

68 QFP44-NG IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. Stocked at Depot ITEM DESCRIPTION COMMENTS PART NUMBER 30.1 Front Orifi ce - NG (#46C) 582-846 Y Front Orifi ce - LP (#56C) 582-856 Y 30.2 Rear Orifi ce - NG (#18) 4021-376 Y Rear Orifi ce - LP (#46C) 582-846 Y 30.3 Solenoid Block Assembly 4051-010 Y 30.4 Cover Plate Gasket 4042-306 30.5 Pilot Assembly 230-1781 Y Thermocouple 200-2950 Y 30.6 Pilot Shield 4051-184 30.7 Valve Bracket 4051-120 30.8 MLT Interface 4021-375 Y 30.9 ON/OFF Rocker Switch 4021-377 Y 30.10 Valve 230-0710 Y 30.11 Male Connector Pkg of 5 303-315/5 Y 30.12 10” Flex Gas Line 15696B Y 30.13 On/Off Valve 15697 Y 30.14 Ignition Cable/Switch Assembly 230-1900 Y 30.15 Extension Knob 230-1250 Y 30.16 HI/LO Solenoid 4021-379 Y 30.17 Valve Shield 4051-193 30.18 Dashboard 4051-121 30.19 Conversion Pin - NG 4021-367 Y Conversion Pin - LP 4021-368 Y 30.20 Solenoid Regulator 4021-378 Y 30.21 1/2 in. to 3/8 in. NPT Flare - Male 4021-373 30.22 10 in., 1/2 in. dia. Flex Gas Line 4021-374 30.23 12V Transformer 2101-290 Y 30.24 Remote Tray 4051-169 30.25 MLT Receiver HTI-13-006 Y 30.26 Ignition Module 230-1880 Y 30.27 Pilot Support 4051-179 30.28 Pilot Bracket 4051-161 Remote Transmitter 4021-381 Y Remote Transmitter Wall Holder HTI-16-006 Y Conversion Kit - NG 44CKN Y Conversion Kit - LP 44CKP Y Pilot Injector - 51 - NG 200-2420 Y Pilot Injector - 35 - LP 200-2630 Y C. Service Parts

69 D. Optional Components Door (iron full view) DF-QFP44-IFV Door (iron operable) DF-QFP44-IOP Door (Craftsman operable, black) DF-QFP44-COP-BK Door (Craftsman operable, sienna bronz) DF-QFP44-COP-SB Wall Thermostat - Manual 812-3760 Wall Thermostat - Programmable 811-0520 Heat Zone Kit QFP-HEAT-ZONE Conversion Kit, LP 44CKP Conversion Kit, NG 44CKN A B C D LDS33/LDS46 Decorative Shroud E D A C B LDS-BV Decorative Shroud 20 in. [508 mm] 17 in. [432 mm] 9-3/8 in. [238 mm] TCG375 Terra Cotta Cap LDSCP-M Shroud Leg Multipack (not shown) See your QuadraFire dealer for a complete listing of optional components. Catalog # A B C D in. mm in. mm in. mm in. mm LDS33 36 914 36 914 8.5 216 11 279 LDS46 48 1219 72 1829 8.5 216 11 279 Catalog # A B C E E LDS-BV in. 26 12.5 15.5 22 23 mm 660 318 394 533 584

70 E. Contact Information Please contact your Quadra-Fire dealer with any questions or concerns. For the location of your nearest Quadra-Fire dealer, please visit www.Quadra-Fire.com. - NOTES - ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Printed in U.S.A. - Copyright 2011 DO NOT DISCARD THIS MANUAL NOTICE • Leave this manual with party responsible for use and operation. • Important operating and maintenance instructions included. • Read, understand and follow these instructions for safe installation and operation. Quadra-Fire, a brand of Hearth & Home Technologies Inc. 7571 215th Street West, Lakeville, MN 55044 www.quadrafi re.com R This product may be covered by one or more of the following patents: (United States) 5328356, 5601073, 5613487, 5647340, 5890485, 5941237, 5947112, 5996575, 6006743, 6019099, 6053165, 6145502, 6170481, 6374822, 6484712, 6601579, 6769426, 6863064, 7077122, 7098269, 7258116, 7470729 or other U.S. and foreign patents pending. 2000-945