Southbend SB1363 Owner's Manual

OWNER'S MANUAL Copyright © July, 2010 For Equipment Mfg. Since 10/09 MODEL SB1363 4" MODEL SB1364 6" MODEL SB1367 8" MODEL SB1368 10" ROTARY TABLE ...

This manual helps the reader understand the equipment, how to prepare it for operation, how to control it during operation, and how to keep it in good working condition. We assume the reader has a basic understanding of how to operate this type of equipment, but that the reader is not familiar with the controls and adjustments of this specific model. As with all equipment of this nature, learning the nuances of operation is a process that h ...

introduction Identification....................................................................................................... 2 Specifications...................................................................................................... 2 Safety Understanding Risks of Machinery................................................................... 3 Basic Machine Safety............................................................. ...

SB1363-64/SB1367-68 I N T R O D U C T I O N Identification Specifications Description SB1363 SB1364 SB1367 SB1368 Clamping Surface Flatness (Concave) 0.0008" 0.0008" 0.0008" 0.0008" Spindle Bore Concentricity 0.0008" 0.0008" 0.0010" 0.0010" Surface to Base Parallelism 0.0008" 0.0008" 0.0008" 0.0008" Surface to Angle Face Squareness 0.0008" 0.0008" 0.0008" 0.0008" Overall Height (Horizontal) 3.05" 3.30" 4.17" 4.50" Height to Center of S ...

S A F E T Y Understanding Risks of Machinery Operating all machinery and machining equipment can be dangerous or relatively safe depending on how it is installed and maintained, and the operator's experience, common sense, risk awareness, working conditions, and use of personal protective equipment (safety glasses, respirators, etc.). The owner of this machinery or equipment is ultimately responsible for its safe us ...

SB1363-64/SB1367-68 S A F E T Y Personal Protective Equipment: Operating or servicing this item may expose the user to flying debris, dust, smoke, dangerous chemicals, or loud noises. These hazards can result in eye injury, blindness, long- term respiratory damage, poisoning, cancer, reproductive harm or hearing loss. Reduce your risks from these hazards by wearing approved eye protection, respirator, gloves, or hearing protection. Saf ...

P R E P A R AT I O N This item was carefully packaged to prevent damage during transport. If you discover any damage, please immediately call Customer Service at (360) 734-1540 for advice. You may need to file a freight claim, so save the containers and all packing materials for possible inspection by the carrier or its agent. Inventory Preparation Overview The purpose of the preparation section is to help you prepa ...

SB1363-64/SB1367-68 P R E P A R AT I O N Cleaning & Protecting The unpainted surfaces are coated at the factory with a heavy-duty rust preventative that prevents corrosion during shipment and storage.The benefit of this rust preventative is that it works very well. The downside is that it can be time-consuming to thoroughly remove. Be patient and do a careful job when cleaning and removing the rust preventative. The time you spend doin ...

P R E P A R AT I O N Installation Before installing the rotary table, make sure that the spindle centerline is properly aligned or "trammed" with the mill table. Also, remove any burrs or scratches from the mating surfaces of the rotary and mill table by "stoning" them, then thoroughly wipe them clean and dry (refer to the Surface Care section on Page 16 for detailed instructions). Horizontal Installation The horizo ...

SB1363-64/SB1367-68 P R E P A R AT I O N Vertical Installation Compare the center to center distance between the mill table T-slots to the vertical mounting holes on the rotary table foot (see Figure 4). If the mounting holes do not intersect the mill table T-slots with sufficient space for T-bolts, use step blocks and clamps in place of one of the T-bolts. Figure 4. Locations of the vertical mounting holes. Vertical Mounting Holes To ...

P R E P A R AT I O N Horizontal Installation Alignment Two methods are described below for aligning the mill spindle and rotary table centerlines when the rotary table is mounted horizontally. To use a test indicator to align the rotary table: 1. DISCONNECT MILL FROM POWER! 2. Mount the test indicator to the mill spindle offset from the spindle centerline by the radius of the rotary table spindle bore, then positi ...

SB1363-64/SB1367-68 P R E P A R AT I O N 7. Repeat the above steps for the mill table Y-axis. Note: Use the pattern illustrated in Figure 6 to aid in positioning the edge finder for the above procedure. Figure 6. Pattern of positioning the edge finder to the rotary table spindle bore. 1 2 3 4 5 6 Vertical Installation Alignment In these procedures, you will verify the rotary table alignment with the mill spindle from front to back and ...

O P E R AT I O N To reduce the risk of serious injury when using this equipment, read and understand this entire manual before beginning any operations. Controls & Components Refer to Figure 8 and the following descriptions to become familiar with the controls and components used to operate the rotary table. Figure 8. Rotary table controls and components (Model SB1367 shown). A B C E D F G H C. Vernier Scale: Disp ...

SB1363-64/SB1367-68 O P E R AT I O N Aligning Handwheel & Vernier Scales The handwheel scales can be easily aligned with each other and adjusted for easy viewing. Tools Needed Qty Hex Wrench 5mm. . . . . . . . . . . . . . 1 To align and adjust the handwheel and vernier scales: 1. Loosen the two set screws on the vernier scale (see Figure 9), rotate the vernier scale so that it is in a convenient viewing position, the re-tighten the s ...

O P E R AT I O N 2. Slowly continue to turn the handwheel until the 32' mark on the handwheel scale aligns with the 0° mark on the vernier scale (see the illustrated example in Figure 11). Note: Figure 11 may not agree with the layout of the scales on your model. However, the use of these scales as instructed here is the same. Figure 11. Handwheel and vernier scales aligned so that the table is at 16° 32' 20". 0 ...

SB1363-64/SB1367-68 O P E R AT I O N Tip: When using the rotary table to machine several locations or with a complicated pattern, make a drawing with measurement details to help visualize the operation. This will reduce the risk of making errors during the operation. To make five evenly spaced holes: 1. Use the handwheel to rotate the rotary table to the 0° mark on the rotation scale, then tighten both table locks. 2. Drill the fir ...

O P E R AT I O N 4. With the end mill continuing to cut, turn the rotary table handwheel clockwise 23 full turns (92°), using care not to pass the handwheel scale 0° mark on the last turn. 5. Raise the end mill from the workpiece, then rotate the handwheel clockwise 45 full turns (180°), making sure not to pass the 0° mark. This will bring the cutter to the starting point of the second slot. Note: Rotating th ...

SB1363-64/SB1367-68 M A I N T E N A N C E Maintenance Schedule For optimum performance from your rotary table, follow this maintenance schedule and refer to any specific instructions given in this section. Daily Before Use • Lubricate the ball oilers (Page 17). • Check/resolve any unsafe condition. Daily After Use • Clean the rotary table. • Dress the machined surfaces. • Lubricate the machined surfaces to prevent rust. Semi ...

M A I N T E N A N C E Lubrication The recommended schedule on the previous page for the lubrication tasks is based on light-to-medium usage. Keeping in mind that lubrication helps to protect the value and operation of the rotary table, these lubrication tasks may need to be performed more frequently than recommended, depending on usage. Failure to follow reasonable lubrication practices as instructed in this manual ...

SB1363-64/SB1367-68 M A I N T E N A N C E 2. Use the backlash adjustment ring to disengage the gears from the handwheel so that the table rotates freely by hand. 3. Turn the rotary table upside down on a protective surface. 4. Loosen the cap screw that secures the spindle lock collar, then unthread and remove the collar (see Figure 16). Figure 16. Loosening the spindle lock collar cap screw. Lock Collar 5. Lift the edge of the cas ...