Magtek IntelliStripe 60 Technical Reference Manual

TECHNICAL REFERENCE MANUAL Manual Part Number: 99875135 Rev 14 MAY 2003 REGISTERED TO ISO 9001:2000 20725 South Annalee Avenue Carson, CA 90746 Phone: (310) 631-8602 FAX: (310) 631-3956 Technical Support: (651) 415-6800 www.magtek.com

Information in this document is subject to change without notice. No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, without the express written permission of MagTek, Inc. MagTek is a registered trademark of MagTek, Inc. IntelliStripe® is a registered trademark of MagTek, Inc. Torx® is a registered trademark of Textron, Inc. REVISIONS Rev Number Date Notes 1 12 Aug 99 Initial Release 2 22 Nov 99 Section 1: Changed Specifications for storage temp from (-40oF to 176oF) to (-40oF to 158oF); Section 2: Added fraud detect enable to Fraudulent Card Detection System, added further description to Mag-Read Enable. 3 12 May 00 Section 1: Added Configurations. Adds Appendix B. Bezel. Adds Appendix C. PCB Design. 4 29 Nov 00 Changed fonts in Figures A-1, A-2, A-4, and A-5 in order to convert from the Word document to an Acrobat 4.0 PDF document. The font worked in Acrobat 3.0 but does not work in Acrobat 4.0. 5 01 Jan 01 Front Matter: Changed copyright date; Changed Warranty from 90 days to one year. 6 13 Feb 01 Appendix C, Figure -C1 added centerlines and dimensions to J1, J2, and J3. 7 27 Jul 01 Front Matter, Agency page: Changed FCC to Class B, editorial change to UL, CUL. 8 17 Aug 01 Section 2, Mechanical Mounting: Editorial. Changed two stand-off descriptions to “Optional stand-offs for ….” Changed Front Flange description for clarity. Figure 2-2: In Side elevation view, removed callout on threaded stand-off for clarity. 9 24 Jun 02 Remove all Fraud Detect References. 10 06 Aug 02 Sec 1: Added Special Option, Revised Electrical and weight Specs, Added Related Documents; Specs, Table 1-1, Corrected input voltage, added Mag Read Output levels; Sec 2: Fig 2-4, added note to clarify mating connectors; To Table 2-1 made minor modifications, To Mag Stripe Readers, added not symbol to signals, added reverse logic to strobe, added recommendation to strobe, added ref to I/O Interface.. manual; To Mag-Read Enable added (Sleep Mode), to Table C-2 added colors. Appendix A: Added note to Fig A-3. Appendix B: Added colors to Table C-2, PCB Head Wiring. 11 23 Sep 02 Sec 1: Options, combined descriptions of card latch and power fail. Sec 2: added L3 and L4 descriptions to Latch control. Appendix A: Added L4 description and Figure A-4.

Sec 2: After Fixed Connector, 26-pin added note for strain relief. Appendix B: Added International Metal Bezel. Appendix C: Added screws and torque for mounting PCB. 13 16 May 03 Front Matter: added ISO line to logo, changed Tech Support phone number, added new warranty statement. 14 21 Apr 04 Appendix B, International Metal Bezel Mounting: added description of Phillips or Torx®.

workmanship for a period of one year from the date of purchase where the date of purchase is defined as the date of shipment from MagTek. During this warranty period, MagTek shall, at their option, repair or replace without charge for either parts or labor, any failure, malfunction, defect or nonconformity which prevents the product from performing in accordance with MagTek’s published technical specifications and manuals. This warranty does not apply to wear of the magnetic read head. This warranty shall not apply if the product is modified, tampered with, or subject to abnormal working conditions. This warranty does not apply when the malfunction results from the use of the Product in conjunction with ancillary or peripheral equipment where it is determined by MagTek that there is no fault in the Product itself. Notification by the Customer to MagTek of any condition described above should be directed to the Customer’s MagTek Sales Representative or to MagTek’s Help Desk at (651) 415-6800. If the Product is to be returned from the Customer to MagTek, a returned material authorization (RMA) will be issued by MagTek. The Customer shall be responsible for shipping charges to MagTek, (20801 S. Annalee Ave., Carson, CA 90746). MagTek shall be responsible for shipping charges back to the Customer. Repair or replacement as provided under this warranty is the exclusive remedy. This warranty is in lieu of all other warranties, express or implied.

This equipment has been tested and found to comply with the limits for Class B digital device, pursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a residential environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. FCC COMPLIANCE STATEMENT This device complies with Part 15 Of The FCC Rules. Operation of this device is subject to the following two conditions: (1) This device may not cause harmful interference. And (2) This device must accept any interference received, including interference that may cause undesired operation. CANADIAN DOC STATEMENT This digital apparatus does not exceed the Class B limits for radio noise for digital apparatus set out in the Radio Interference Regulations of the Canadian Department of Communications. Le présent appareil numérique n’émet pas de bruits radioélectriques dépassant les limites applicables aux appareils numériques de las classe B prescrites dans le Réglement sur le brouillage radioélectrique édicté par les ministère des Communications du Canada. CE STANDARDS Testing for compliance to CE requirements was performed by an independent laboratory. The unit under test was found compliant to Class B. UL/CSA This product is recognized per Underwriter Laboratories and Canadian Underwriter Laboratories 1950.

SECTION 1. FEATURES AND SPECIFICATIONS..................................................................................... 1 STANDARD FEATURES.......................................................................................................................... 1 OPTIONS.................................................................................................................................................. 1 SPECIAL OPTION.................................................................................................................................... 1 CONFIGURATIONS ................................................................................................................................. 2 RELATED DOCUMENTS......................................................................................................................... 2 SPECIFICATIONS.................................................................................................................................... 2 SECTION 2. INSTALLATION...................................................................................................................... 5 MECHANICAL MOUNTING ..................................................................................................................... 5 Front Flange ......................................................................................................................................... 5 Side Mounting Studs ............................................................................................................................ 5 Side Mounting Holes ............................................................................................................................ 5 Stand-offs ............................................................................................................................................. 5 I/O CONNECTORS .................................................................................................................................. 6 Fixed Connector, 26-Pin....................................................................................................................... 8 Flex Connector, 10 Pin....................................................................................................................... 10 TIMING ................................................................................................................................................... 11 SMART CARD READER........................................................................................................................ 11 MAGNETIC STRIPE READER............................................................................................................... 12 Mag-Stripe Functions ......................................................................................................................... 12 Data .................................................................................................................................................... 12 Strobe ................................................................................................................................................. 12 Card Present (Mag Media Detect)...................................................................................................... 12 Mag-Read Enable (Sleep Mode)........................................................................................................ 13 SENSING SWITCHES............................................................................................................................ 13 Card Present Switch........................................................................................................................... 13 Card Seated Switch............................................................................................................................ 13 Card Latch Switch .............................................................................................................................. 14 Latch Control ...................................................................................................................................... 14 APPENDIX A. OPTIONS........................................................................................................................... 15 SMART CARD OPTION ......................................................................................................................... 15 CARD LATCH OPTION.......................................................................................................................... 16 POWER-FAIL LATCH RELEASE OPTION, L3...................................................................................... 17 POWER-FAIL LATCH RELEASE OPTION, L4...................................................................................... 18 GATE OPTION ....................................................................................................................................... 19 APPENDIX B. BEZEL CONFIGURATION AND MOUNTING .................................................................. 21 INTERNATIONAL METAL BEZEL MOUNTING..................................................................................... 23 Compatibility ....................................................................................................................................... 23

PARAMETERS....................................................................................................................................... 25 PCB HEAD WIRING............................................................................................................................... 27 FIGURES Figure 1-1. IntelliStripe 60 ----------------------------------------------------------------------------------------------------viii Figure 2-1. Chassis Mounting Features-------------------------------------------------------------------------------------6 Figure 2-2. Stand-off Mounting------------------------------------------------------------------------------------------------7 Figure 2-3. Dimensions for Mounting ----------------------------------------------------------------------------------------8 Figure 2-4. Fixed I/O connector Location and Pin Numbers -----------------------------------------------------------9 Figure 2-5. Flex I/O Connector Location and Pin Numbers ----------------------------------------------------------10 Figure 2-6. Timing --------------------------------------------------------------------------------------------------------------11 Figure A-1. Smart Card Landing Contact Assembly -------------------------------------------------------------------15 Figure A-2. Card Latch Assembly ------------------------------------------------------------------------------------------16 Figure A-3. Latch Release Capacitor --------------------------------------------------------------------------------------17 Figure A-4. Connector, 26-pin, J12-----------------------------------------------------------------------------------------18 Figure A-5. Gate Assembly---------------------------------------------------------------------------------------------------19 Figure B-1. Flanges for Bezel Mounting ----------------------------------------------------------------------------------21 Figure B-2. Bezel Mounting --------------------------------------------------------------------------------------------------22 Figure B-3. International Metal Bezel Mounting-------------------------------------------------------------------------24 Figure C-1. PCB Design ------------------------------------------------------------------------------------------------------25 TABLES Table 1-1. Specifications--------------------------------------------------------------------------------------------------------2 Table 2-1. Pin List for 26-pin I/O Connector (J12)------------------------------------------------------------------------9 Table 2-2. Pin List for Flex Cable-------------------------------------------------------------------------------------------10 Table B1. Examples of Configurations Compatible with the Metal Bezel-----------------------------------------23 Table B2. Examples of Configurations Not Compatible with the Metal Bezel -----------------------------------23 Table C-1. Component and Connector Descriptions-------------------------------------------------------------------26 Table C-2. PCB Head Wiring ------------------------------------------------------------------------------------------------27

The IntelliStripe 60™ is a hybrid TTL Insertion Reader that reads both magnetic stripe cards and smart cards. The Reader has an industry standard mechanical footprint and electrical interface. The IntelliStripe 60 is designed for self-service applications such as payphones, vending machines, kiosks, and fuel pumps. STANDARD FEATURES Standard features of the IntelliStripe 60 are as follows: The basic chassis allows for flexible customizing of the options listed below Four different Chassis styles allow for optimized mounting and integration Rugged – High impact plastic with read heads attached to beam mounts Vandal Resistant – Open chassis design provides superior debris clearing; half-card drop-out allows half-size credit cards and coins to be cleared from insert channel OPTIONS Any or none of the options listed may be selected: Smart Card Contacts (8 or 16) for reading both ISO and CP8/AFNOR contact locations Single or Dual Heads for mag-stripe reading − Optimizes card orientation for easier customer use Mag-stripe can be configured to support all popular track combinations Front Card Gate prevents coins, dust, moisture, and debris, from entering the unit – opens only when ISO-size card enters the unit Card Latch and Power-Fail Unlatch. The card latch physically restrains the card inside the Reader to prevent disruption of the smart card interface session. The power fail unlatch feature releases the card automatically if power is lost. There are two embodiments of the option, L3 and L4. These embodiments differ only in how power fail and latch voltage are applied to the Reader. (See Section 2, Latch Control and Appendix A, Options.) • Bezel that attaches to the unit (See Appendix A) SPECIAL OPTION Mag Data (J12-15; J12-23, J12-25) can be converted to positive logic on most IntelliStripe 60’s. Consult the factory for more information.

2 CONFIGURATIONS The following part numbers are basic configurations. Part Number Description 21160052 No PCB, Front/Side Chassis Mount, 8 Smart Card Contacts, Gate Assembly, Card Latch Assembly, 3 Tracks, 1 Mag Read Head, Head position opposite Smart Card, Plastic Bezel 21160060 PCB, Front/Side Chassis Mount, 8 Smart Card Contacts, Gate Assembly, Card Latch Assembly with Release, 3 Tracks, 2 Mag Read Head, Head position Both Sides, Plastic Bezel, Card Present Switch RELATED DOCUMENTS The IntelliStripe 60, TTL Insertion Reader will read cards that meet the standards defined by ISO (International Standards Organization): ISO 7811 Identification Cards - Mag-stripe Cards, Tracks 1-3 ISO 7810 Identification Cards - Physical Specifications (ID-1 Cards) Available from ANSI, Phone 212-642-4900; www.ANSI.org. For further information about magnetic stripe readers, refer to MagTek part number 99875148, I/O Interface for TTL Magnetic Stripe Readers, Technical Reference Manual. SPECIFICATIONS Specifications for the Reader are listed in Table 1-1. Table 1-1. Specifications DATA FORMAT SPECIFICATIONS Reader Configuration Track 2 Track 1,2 Track 2,3 Track 1,2,3 Data Format Specifications* ISO/ANSI/AAMVA/CDL/210bpi on TK2 formats ISO/ANSI/AAMVA/CDL/ 210bpi on TK2 formats ISO/ANSI/AAMVA/CDL formats ISO/ANSI/AAMVA/CDL formats * ISO (International Standards Organization), ANSI (American National Standards Institute), AAMVA, (American Association of Motor Vehicle Administrators), CDL (California Drivers License) OPERATIONAL Card Speed: 3 IPS (7,62cm/sec) to 50 IPS (127cm/sec) Recording Method Two-frequency coherent phase (F2F) MTBF Electronics: 125,000 hours Head: 1,000,000 passes (500,000 Insertion Cycles) SC contacts: 1,000,000 passes

3 ELECTRICAL TTL Level (Non-Intelligent PCB): Input Voltage (J12-11): With Latch: No Latch: Reader Current: Reader Output levels: J12-22 to J12-26 and J12-15 to J12-16 Latch Motor Voltage: (J12-19) Latch Motor Current: (J12-19) Power-Fail Unlatch Voltage: Power-Fail Unlatch Current: 5.0 VDC ± 5% 2.7 VDC to 5.5 VDC Sleep Mode: 20 uA max. per read channel Normal Mode: 2 mA max. per read channel Vol = 0.4 VDC @ 2.0 mA Voh = Vcc -0.5 VDC @ 2.0 mA 4.5 VDC to 8.5 VDC Sleep Mode: 20 uA max. Normal Mode: 300 mA nominal for 40 msec Unlatches when the voltage at J12-11 drops below 4.5 VDC Sleep Mode: 10 uA max. Normal Mode: 500 mA nominal (via external capacitor). Note: Actual current may vary based upon applied motor input voltage. See Appendix A, Power-Fail Latch Release Assembly. MECHANICAL Chassis Mounting Options Front Flange: See Section 2, Figures 2-1 and 2-3 Side Mounting Studs: See Section 2, Figures 2-1 and 2-3 Side Mounting Holes: See Section 2, Figures 2-1 and 2-3 Standoffs on Top: See Section 2, Figure 2-2 Dimensions (Core Chassis) Overall Length: Mounting Depth: Height: Width: 4.70" (119,4 mm) 3.80" (96,5 mm) when mounted with front flanges 1.30" (33,0 mm) 2.60" (66,0 mm) without mounting bosses or flanges Weight: 120 gr (4.2 oz) without bezel, with dual head, 8 pin contact, latch, gate, front mount flanges. 201 gr (7.1 oz) with bezel. ENVIRONMENTAL Temperature Operating: Storage: -25oC to 70oC (-13 oF to 158 oF) -40oC to 70oC (-40 oF to 158 oF) Humidity Operating: Storage: 5% to 95% noncondensing 5% to 95% noncondensing Altitude Operating: Storage: 0-10,000 ft. (0-3,048 m.) 0-50,000 ft. (0-15,240 m.)

The Installation of the IntelliStripe 60 Insertion Reader includes mechanical and electrical connections. MECHANICAL MOUNTING Mounting options for the Reader are as follows: Front Flanges only Side Mounting Studs only Side Mounting Holes only Front Flanges and Side Mounting Studs together Optional standoffs for chassis or secondary PCB mounting Chassis mounting features are shown in Figure 2-1. Standoff mounting is shown in Figure 2-2. Mounting dimensions are shown in Figure 2-3. Descriptions of the mounting options are as follows: Front Flange Two molded mounting flanges toward the front of the chassis provide slots for attachments. (See Figures 2-1 and 2-3.) Side Mounting Studs There are four molded studs. Two are located on each side of the chassis. Optional threaded inserts can be inserted in both ends of the studs with either imperial or metric sizes. (See Figures 2-1 and 2-3.) Side Mounting Holes Four molded holes are available when studs are not provided. Holes are positioned inline with the center line of the stud with molded nut retaining features. (See Figures 2-1 and 2-3.) Stand-offs Threaded stand-offs located on the upper side of the Reader are optional. Standoffs may be used for chassis or third party PCB mounting. (See Figure 2-2.)

6 • • • • I/O CONNECTORS The IntelliStripe 60 contains a fixed 26-pin I/O connector, which connects to the user's circuit. The Host manipulates and monitors the signals on the 26-pin header and implements the following functions: Enable/Disable and monitor status of TK 1, 2, 3 mag-stripe read operations Smartcard read-write operations Monitors status of Card Present switch, Card Seated switch, and Card Latched switch (external pull-up resistors are required) Control of Card Latch mechanism The Reader also has a Power-fail Latch eject, which is automatic and is not controlled nor monitored by the Host I/O 26-pin connector. Figure 2-1. Chassis Mounting Features

7 0.100 = Dimensions in inches [2,54 ] = Dimensions in millimeters Figure 2-2. Stand-off Mounting

8 Figure 2-3. Dimensions for Mounting 0.100 = Dimensions in inches [2,54 ] = Dimensions in millimeters Fixed Connector, 26-Pin Figure 2-4 shows the location of the 26-pin Fixed Connector. Table 2-1 lists the I/O Fixed Connector pin numbers, Signal names, and the I/O direction with respect to the Reader (IN is in to the Reader, and OUT is out of the Reader). Note The 26-pin is not a locking connector. If there is considerable cable movement, it is advisable to provide strain relief by using cable ties in appropriate places outside of the unit.

9 Figure 2-4. Fixed I/O connector Location and Pin Numbers Table 2-1. Pin List for 26-pin I/O Connector (J12) Pin Number Signal Name I/O Direction 1 ICC-C1 Power IN 2 ICC-C2 Reset IN 3 ICC-C3 Clock IN 4 ICC-C4 RFU - 5 ICC-C5 Ground (Common to Pins 13, 17) IN 6 ICC-C6 Programmable Power IN 7 ICC-C7 Data IN/OUT 8 ICC-C8 RFU - 91, 3 Card Present Switch OUT 101, 3 Card Seated Switch OUT 11 +VCC IN 12 Latch Control IN 13 Circuit Ground (Common to Pins 5, 17) IN Notes: 1 = Active Low 2 = Mag Data outputs on pins 15, 23, 25 are normally referenced as: Low = "1" bit, High = "0" bit. 3 = 10K pull-up resistors required on pins 9, 10, 18 Pin Number Signal Name I/O Direction 14 NC, Reserved 152 Mag Data, Track 2 OUT 161 Mag Strobe, Track 2 OUT 17 Latch Motor Gnd (Common to Pin 5, 13) IN 181, 3 Card Latched Switch OUT 19 Latch Motor − Motor Voltage IN 201 Mag Read Enable IN 21 NC, Reserved 221 Mag Media Detect OUT 232 Mag Data Track 1 OUT 241 Mag Strobe Track 1 OUT 252 Mag Data Track 3 OUT 261 Mag Strobe Track 3 OUT Note 26-pin Header, Molex 87049-2616 mates with Molex 87568-2661, flat cable 3625/26 mfg by 3M; or mates with Molex 51110-2650, terminal 50394-8051 (wires).

10 Flex Connector, 10 Pin Figure 2-5 shows the location of the Flex Connector. Table 2-2 lists the I/O Flex Connector pin numbers, Signal names, and the I/O direction with respect to the Reader (IN is in to the Reader, and OUT is out of the Reader). Figure 2-5. Flex I/O Connector Location and Pin Numbers Table 2-2. Pin List for Flex Cable Pin Number Signal Name I/O Direction 1 Card Seated OUT 2 ICC-C8 Undefined* 3 ICC-C7 Data IN/OUT 4 ICC-C6 Programmable Power IN 5 ICC-C1 Power IN 6 ICC-C2 Reset IN 7 ICC-C5 Ground IN 8 ICC-C3 Clock IN 9 ICC-C5 Ground IN 10 ICC-C4 Undefined* * Signals ICC-C8 and -C4 (pins 2 and 10) are undefined by ISO 7816. These contacts are often used with non-ISO memory-type cards.

11 TIMING Figure 2-6 shows the timing for mag-stripe decode operations when a card is inserted or withdrawn. CARD PRESENT (MAG MEDIA DETECTED) NOTE 1 0 1 1 0 0 0 0 0 DATA 0 0 1 1 1 BIT TIME STROBE WIDTH APPROXIMATELY 25-50% OF BIT TIME NOTE 3 STROBE NOTE 2 NOTES 1. TIME OUT OF THE CARD PRESENT SIGNAL OCCURS APPROXIMATELY 150 MS AFTER THE LAST STROBE TRANSITION. 2. DATA IS VALID 1.0 µS (MINIMUM) BEFORE THE NEGATIVE EDGE OF STROBE. 3. 6 OR 7 HEAD FLUX REVERSALS ARE IGNORED FOR LOW DENSITY CONFIGURATION AND 14 OR 15 FOR HIGH DENSITY CONFIGURATION. Figure 2-6. Timing SMART CARD READER The TTL PCB provides connections to all 16 ICC contacts as defined by ISO and CP8/AFNOR specifications. Pins 1, 2, 3, 4, 5, 6, and 8 on the 26-pin I/O connector will provide a direct connection to the associated IC contact. During self-test, the pin 7 Data contact will be "disconnected" from the data contact of the ICC card and allowed to "float".

12 MAGNETIC STRIPE READER Mag-Stripe Functions Data, Strobe, and Card Present (Media Detect) signals are provided with CMOS level signals that are brought out to the 26-pin I/O connector. The signals are routed as follows: Pin 15 = TK2 Data Pin 16 = TK2 Strobe Pin 23 = TK1 Data Pin 24 = TK1 Strobe Pin 25 = TK3 Data Pin 26 = TK3 Strobe Pin 22 = Mag Media Detect (Card Present) Data Data outputs will follow the MagTek standard where: Logic Low = "1" bit Logic High = "0" bit To reverse the logic, move R36 to position R19. Strobe The strobe output is a clocking output. This output is normally high and falls low to indicate a valid time period for sampling of the Data output. It is recommended that data be loaded by the user with the leading edge (negative) of the strobe. Card Present (Mag Media Detect) This signal is available as an open-drain output, normally high. A low output indicates presence of flux reversals from one or all of the read heads. The Reader provides a 10K ohm pull-up resistor for this signal when the mag read is enabled via pin 20 "Mag-Read Enable" line. For further information about magnetic stripe readers, refer to MagTek part number 99875148, I/O Interface for TTL Magnetic Stripe Readers, Technical Reference Manual.

13 Mag-Read Enable (Sleep Mode) This CMOS input controls the power to the mag-stripe read circuits and can be used to reduce the power consumption of the Reader. The read circuits require no more than 2 ms to power up from the time that the Mag Read Enable (pin 20) line is taken to a valid logic low. Note that the Mag Read signals Mag Media Detect (pin 22), Mag Strobe Track 1 (pin 24), Mag Strobe Track 2 (pin 16), and Mag Strobe Track 3 (pin 26) will float when mag reading is disabled by setting the Mag Read Enable line high (Default). SENSING SWITCHES The sensing switches provide outputs to the 26-pin I/O connector and are routed as follows: Pin 9 = Card Present Switch Pin 10 = Card Seated Switch Pin 18 = Card Latched Switch The switch outputs are isolated from other circuits by the switch. An external interface pull-up resistor of 10K ohms, supplied by the Host interface, ensures proper sensing operation over the specified environmental range. The resistors should be connected to pins 9, 10, and 18. Card Present Switch A snap-action switch operates by the spring-loaded card guide at the entrance of the Reader. The switch is actuated when the card is inserted into the card slot. The signal at the interface I/O connector is normally open and is grounded when the card is inserted into the Reader. Card Seated Switch A snap-action switch is operated when a card is fully inserted into the Reader (card is at the fully rearward position). The signal at the interface I/O connector is normally open and is grounded when the card is inserted into the Reader. On insertion of the card, there may be some spurious transitions (mechanical switch bounce) at the Card Seated output, which do not exceed 4 ms. These transitions occur before the ICC chip contacts stabilize (stable contact with ICC pads) within a maximum of 40 ms from the stable state of the Card Seated output. The first transition from the Card Seated output on withdrawal of the card is guaranteed to occur 1 ms before the ICC contacts lift. During the period between the two events, the contact resistance can increase to (but not exceed) 100 ohms for C1, C5, and C8 contacts, and 500 ohms for C2, C3, C4, and C8 contacts. For C7 the limit is 700 ohms.

14 Subsequent to the first transition from the Card Seated sensor, there can be additional transitions because of the mechanical bounce of the Card Seated switch contacts. Card Latch Switch A snap-action switch is operated by the latch mechanism. The signal at the interface I/O connector is open when the latch is disengaged and is grounded when the latch is engaged. Latch Control The latch is controlled by the Latch Control signal (pin 20). The latch is engaged when the Latch Control signal transitions from ground to Vcc. The latch is disengaged when the Latch Control signal transitions from Vcc to ground. It takes about 40ms for the latch to completely engage or disengage. There are two options for power-fail unlatch, designated L3 and L4. These options differ only in how the power-fail and motor voltage are applied to the board. The power-fail unlatch option disengages the latch during a power failure. This option is triggered when Vcc falls below 4.5 volts. An external backup capacitor is required for this option to function. For the L3 option, this capacitor can be connected to the reader through a header on the board. For the L4 option, the external capacitor is connected to the 26-pin I/O connector and power for the latch motor is provided through a Schottky diode from Vcc (pin 11).

SMART CARD OPTION The location and parts of the Landing Contact Assembly are shown in Figure A-1. Flex Circuit Interconnect to PCB ISO Contacts (8) CP8 Contacts (8) (Not Present) Integral Card Landing Switch Return Spring Figure A-1. Smart Card Landing Contact Assembly The TTL PCB provides connections to all 16 ICC contacts as defined by ISO and CP8/AFNOR specifications. Pins 1, 2, 3, 4, 5, 6, and 8 on the 26-pin I/O connector will provide a direct connection to the associated IC contact. During self-test, the pin 7 Data contact will be "disconnected" from the data contact of the ICC card and allowed to "float".

16 CARD LATCH OPTION The location and parts of the Card Latch Assembly are shown in Figure A-2. Actuator Motor Spring Latch Retainer Actuator Link Latch Finger Figure A-2. Card Latch Assembly

17 A snap-action switch is operated by the latch mechanism. The signal at the interface I/O connector is open when the latch is disengaged and is grounded when the latch is engaged. The latch is controlled by the Latch Control signal. The latch is engaged when the Latch Control signal transitions from ground to Vcc. The latch is disengaged when the Latch Control signal transitions from Vcc to ground. It takes about 40ms for the latch to completely engage or disengage. POWER-FAIL LATCH RELEASE OPTION, L3 The externally mounted Latch Release Capacitor is shown in Figure A-3. Note See Appendix C, Figure C-1, for location of J2 on far side of PCB. Figure A-3. Latch Release Capacitor The power fail unlatch option disengages the latch during a power failure. This option is triggered when Vcc falls below 4.5 volts. An external backup capacitor is required for this option to function. This capacitor can be connected to the reader through a header on the board.

18 In case of power failure, the capacitor automatically opens the latch, which releases the card. The users must specify wire length required for their specific application. The power fail capacitor range is 3300uF to 15000uF with a rated voltage greater than the applied motor voltage. POWER-FAIL LATCH RELEASE OPTION, L4 The power-fail unlatch option disengages the latch during a power failure. This option is triggered when Vcc falls below 4.5 volts. An external backup capacitor is required for this option to function. This capacitor is connected to the Reader as shown in Figure A-4. It should be noted that with this option a separate motor voltage is not required. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Vcc CAPACITOR 3300 Uf 10 VDC MINIMUM SCHOTTKY DIODE IN5818 OR EQUIVALENT EXTERNAL COMPONENTS VMOT Figure A-4. Connector, 26-pin, J12

19 GATE OPTION The location and parts of the Gate Assembly are shown in Figure A-5. Gate Latch, Head Side Gate. Bottom Edge Contoured to Stay Clear of Card Embossing Gate Interlock Area. Gate Locks into Guide Gate Return Spring Spring Figure A-5. Gate Assembly

The Bezel is attached to the unit by four screws (Mounting inserts M3.5 x 5 Minimum deep). The four screws are inserted into the front flange slots to retain the unit to the bezel. Figure B-1 shows the position and the dimensions of the flanges. Figure B-2 shows the orientation and dimensions of the bezel and recommended dimensions for the panel opening. Four screws that mount the Bezel to the panel are also M3.5. The length of the screws depends on the panel thickness, washers, and spacers used in mounting the panel. Figure B-1. Flanges for Bezel Mounting

22 Mounting Inserts For Screws (4 pl) #M3.5 x 5 Minimum Deep 26 Pin Connector 26 Pin Connector Clearance For M3,5 Screw (4pl) Capacitor Connector Head (In 2 Head Unit) 4.65" 118.11mm 0.35" 8.89mm 0.15" 3.81mm 2.10" 53.34mm 1.60" 40.64mm 2.30" 58.42mm 3.50" 88.90mm 2.80" 71.12mm 3.80" 96.52mm 0.10" 2.54mm 0.31" 7.87mm 0.34" 8.64mm 2.98" 75.69mm 4.24" 107.70mm Motor PCB Board Figure B-2. Bezel Mounting

23 INTERNATIONAL METAL BEZEL MOUNTING The International Metal Bezel (P/N 21161204) is shown and described in Figure B-3. The Bezel also requires the front flanges for attaching the Bezel to the unit (see Figure B-1). Four screws are inserted into the front flange slots to retain the unit to the bezel. These screws are thread cutting and may be either Phillips head or T10 Torx®. Figure B-3 also shows the orientation and dimensions of the bezel and recommended dimensions for the panel opening. Four screws that mount the Bezel to the panel are also M3.5. The length of the screws depends on the panel thickness, washers, and spacers used in mounting the panel. Compatibility The Metal Bezel is not compatible with some units. The units compatible with the Metal Bezel are 1) front mount and 2) front and side mount together (M1 and M3). The units not compatible with the Metal Bezel are 1) side mount and 2) no mount (M2 and M4). Table B1 lists examples of units compatible with the Metal Bezel. Table B2 lists examples of units not compatible with the Metal Bezel. Table B1. Examples of Configurations Compatible with the Metal Bezel Part Number Model or Chassis Mounting Options Description 21161130 Chassis M1 – Front Mounted With flanges only 21161129 Chassis M3 – Front and Side Mounted With flanges and bosses 21160058 IntelliStripe 60 M3 – Front and Side Mounted With flanges and bosses 21165003 IntelliStripe 65 M3 – Front and Side Mounted With flanges and bosses Table B2. Examples of Configurations Not Compatible with the Metal Bezel Part Number Model or Chassis Mounting Options Description 21161131 Chassis M2 – Side Mounted With bosses only 21161132 Chassis M4 – No Mount No flanges/bosses 21165013 IntelliStripe 65 M2 – Side Mounted With bosses only

24 Mounting Inserts For Screws (4 pl) #M3.5 x 5 Minimum Deep 26 Pin Connector 26 Pin Connector Clearance For #M3,5 x 5 Screw (4pl) Capacitor Connector Head (In 2 Head Unit) 4.58" 116.33 mm 0.575" 14.60 mm 0.250" 6.35 mm 1.77" 44.96 mm 1.188" 30.18 mm 2.42" 61.47 mm 3.50" 88.90 mm 2.85" 72.39 mm 4.00" 101.60 mm 0.325" 8.25 mm 0.291" 7.39 mm 0.25" 6.35 mm 2.60" 66.04 mm 3.94" 100.08 mm Motor PCB Board Figure B-3. International Metal Bezel Mounting

The dimensions for component and connector locations are shown in Figure C-1. Descriptions are listed in Table C-2. All locations and descriptions are recommended by MagTek for a PCB designed by the customer. Parameters on the board are indexed from the centerline of pin locator at vertical and horizontal point .000. From this point, all other parameters are referenced. Mounting screws (MH), P/N 45102003 are P/N 45102003, Phillips, 2-56 x 3/16, torque 1.25 in lbs. PARAMETERS Figure C-1. PCB Design

26 Table C-1. Component and Connector Descriptions Designation Description Manufacturer and P/N J1 Connector, Latch Motor, 3 pin Molex 53048-0310 J2 Connector, Power Fail Latch Release Capacitor, 2 pin Molex 51021-0200 Receptacle, Mates with Molex 52048-0210 Header. Pin 1 must connect to positive side of capacitor. J5 Connector, Secondary Head, 7pin Molex 53048-0710. Mates with Molex 51021-0700 J9 Connector, Primary Head (facing opposite side of Smartcard contacts), 7 pin Molex 53048-0710. Mates with Molex 51021-0700 J12 Connector, I/O, 26 pin Molex 87049-2616. Mates with Receptacle 87381-2612 J13 Connector, Smartcard Contact, 10 pin Molex 71220-1000*. Mates with MagTek Cable, Flex Circuit, 8 contacts, P/N 21161128, or MagTek Cable, Flex Circuit, 16 Contacts, P/N 21161122 MH Mounting Holes (4 places) PL Pin-hole Locations (2 places) S1 Switch, Card Present (Mechanical) Cherry DG23-C3LA, Soldered to Board S2 Switch, Card Seated (Mechanical) Cherry DG23-C2LA, Soldered to Board S3 Switch, Card Latch Sensor (Mechanical) Cherry DG23-C3LA, Soldered to Board * To insert flex cable, use a small screw driver to pull the locking tab out (on ear at each end of the tab). Then insert the cable (Chrome side up), and push locking tab in.

27 PCB HEAD WIRING The 7-pin connector that is shipped with each head is Connector, Molex 51021-700 The terminals are as follows: 21062336 50058-8000,7X 21062339 50058-8000,7X 21062344 50058-8000,3X 21062334 50058-8000,5X 21062338 50058-8000,5X (Terminal Substitute Molex 50058-8100 may be used) Part numbers, Descriptions, and Pin-outs are listed in Table C-2. Table C-2. PCB Head Wiring Part number Description Color Pin-out Signal 21062336 Head Spring Assy, Tk 1, 2, 3, Primary Red 1 Tk1 Red 2 Tk1 Green 3 Tk2 Green 4 Tk2 Yellow 5 Tk3 Yellow 6 Tk3 Black 7 GND 21062339 Head Spring Assy, Tk 1, 2, 3, Secondary Red 1 Tk1 Red 2 Tk1 Green 3 Tk2 Green 4 Tk2 Yellow 5 Tk3 Yellow 6 Tk3 Black 7 GND 21062344 Head Spring Assy, Tk 2, 7PMLX, Primary 1 N/C 2 N/C Red 3 Tk2 Red 4 Tk2 5 N/C 6 N/C Black 7 GND

28 Table C-2 (Continued) Part number Description Color Pin-out Signal 21062334 Head Spring Assy, Tk 1, 2, Primary Red 1 Tk1 Red 2 Tk1 Green 3 Tk2 Green 4 Tk2 5 N/C 6 N/C Black 7 GND 21062338 Head Spring Assy, Tk 1, 2, Secondary Red 1 Tk1 Red 2 Tk1 Green 3 Tk2 Green 4 Tk2 5 N/C 6 N/C Black 7 GND