WAGNER Puma Operating Manual
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Icebreaker Piston Pumps
Flow Rate 300 cm3 - 600 cm3
Version 02/2013
Translation of the Original
Operating Manual
ORDER NUMBER DOC 2333548
Contents
1
ABOUT THESE INSTRUCTIONS
6
1.1
Preface
6
1.2
Warnings, Notices and Symbols in these Instructions
6
1.3
Languages
7
1.4
Abbreviations in the Text
7
2
CORRECT USE
8
2.1
Device Types
8
2.2
Type of Use
8
2.3
Use in an Explosion Hazard Area
8
2.4
Safety Parameters
8
2.5
Processible Materials
9
2.6
Reasonably Foreseeable Misuse
9
2.7
Residual Risks
10
3
IDENTIFICATION
11
3.1
Explosion Protection Identifi cation
11
3.2
Identifi cation X
11
4
GENERAL SAFETY INSTRUCTIONS
12
4.1
Safety Instructions for the Operator
12
4.1.1
Electrical Equipment
12
4.1.2
Personnel Qualifi cations
12
4.1.3
Safe Work Environment
12
4.2
Safety Instructions for Staff
13
4.2.1
Safe Handling of WAGNER Spray Devices
13
4.2.2
Grounding the Device
14
4.2.3
Material Hoses
14
4.2.4
Cleaning
15
4.2.5
Handling Hazardous Liquids, Varnishes and Paints
15
4.2.6
Touching Hot Surfaces
15
4.3
Use in Areas Subject to Explosion Hazards
16
4.3.1
Safety Regulations
16
4.3.2
Operation without Fluid
17
5
DESCRIPTION
18
5.1
Areas of Application
18
5.1.1
Correct Use
18
5.1.2
Processible Materials
18
5.1.3
Recommended Application Areas
19
5.2
Scope of Delivery
19
5.3
Data
20
5.3.1
Materials of Paint-wetted Parts
20
5.3.2
Recommended Packings
20
5.3.3
Technical Data
21
5.3.4
Measurements and Connections
22
5.3.5
Performance Diagrams
24
ORDER NUMBER DOC 2333548
5.4
Function
27
5.4.1
Pump
27
5.4.2
Pressure Regulator Unit
28
5.4.3
High-pressure Filter (Option)
29
5.4.4
Stroke Count (Option)
30
6
ASSEMBLY AND COMMISSIONING
31
6.1
Transportation
31
6.2
Storage
31
6.3
Assembling the Pump
32
6.4
Grounding
33
6.5
Commissioning
35
6.5.1
Safety Instructions
35
6.5.2
Filling with Separating Agent
36
6.5.3
Basic Flushing
37
7
OPERATION
38
7.1
Filling with Working Material
38
7.2
Work
39
7.2.1
Spraying
39
7.2.2
Pressure Relief / Work Interruption
39
7.2.3
Decommissioning and Cleaning
40
7.3
Long-term Storage
40
8
TROUBLE SHOOTING AND RECTIFICATION
41
9
MAINTENANCE
42
9.1
High-pressure Hoses
43
9.2
Decommisioning
43
10
ACCESSORIES
44
10.1
Material Outlet Accessories
44
10.2
Material Inlet Accessories
46
10.3
Trolley, Rack and Wall Mount Accessories
48
11
SPARE PARTS
51
11.1
How Can Spare Parts Be Ordered?
51
11.2
Overview of Components
52
11.3
Air Motors
54
11.3.1 Puma and Leopard Air Motors
54
11.3.2 Puma Air Motor Regulator
57
11.3.3 Leopard Air Motor Regulator
58
11.3.4 Jaguar Air Motor
59
11.3.5 Jaguar Air Motor Regulator
63
11.4
Fluid Sections
64
11.4.1 Fluid Section 300 cm³
64
11.4.2 Fluid Section 600 cm³
67
11.5
High-pressure Filter (up to 530 bar; 7687 psi)
70
11.6
High-pressure Filter (up to 270 bar; 3916 psi)
72
11.7
Trolley
74
11.8
"Heavy Duty" Trolley
75
Contents
ORDER NUMBER DOC 2333548
12
GUARANTEE AND CONFORMITY DECLARATIONS
76
12.1
Important Notes Regarding Product Liability
76
12.2
Warranty Claim
76
12.3
CE Declaration of Conformity
77
12.4
Reference to German Regulations and Guidelines
77
Contents
ORDER NUMBER DOC 2333548
1 ABOUT THESE INSTRUCTIONS
1.1 PREFACE
1.2 WARNINGS, NOTICES AND SYMBOLS IN THESE INSTRUCTIONS
Warning instructions in this operating manual highlight particular dangers to users and
device and state measures for avoiding the hazard. These warning instructions fall into the
following categories:
Danger - immediate risk of danger.
Non-observance will result in death or serious injury.
Warning - possible imminent danger.
Non-observance may result in death or serious injury.
Caution - a possibly hazardous situation.
Non-observance may result in minor injury.
Notice - a possibly hazardous situation.
Non-observance may result in material damage.
Note - provides information about particular characteristics and how to proceed.
This information warns you of a hazard!
Possible consequences of not observing the warning instructions.
The signal word indicates the hazard level.
The measures for preventing the hazard and its
consequences.
DANGER
This information warns you of a hazard!
Possible consequences of not observing the warning instructions.
The signal word indicates the hazard level.
The measures for preventing the hazard and its
consequences.
WARNING
This information warns you of a hazard!
Possible consequences of not observing the warning instructions.
The signal word indicates the hazard level.
The measures for preventing the hazard and its
consequences.
CAUTION
This information warns you of a hazard!
Possible consequences of not observing the warning instructions. The signal word
indicates the hazard level.
The measures for preventing the hazard and its consequences.
NOTICE
The operating manual contains information about safely operating, maintaining, cleaning
and repairing the device.
The operating manual is part of the device and must be available to operating and service
staff .
Operating and service personnel should be instructed according to the safety instructions.
The device may only be operated in compliance with this operating manual.
This equipment can be dangerous if it is not operated according to the instructions in this
operating manual.
ORDER NUMBER DOC 2333548
1.3 LANGUAGES
The operating manual is available in the following languages:
Language
Order No.
Language
Order No.
German
2333547
English
2333548
French
2333549
Italian
2333550
Spanish
2333551
The corresponding service instructions are available under the
following order number:
Language
Order No.
Language
Order No.
German
2336589
English
2336590
1.4 ABBREVIATIONS IN THE TEXT
Number of pieces
Position
Marking in the spare parts lists
Order No.
Order number
Double stroke
Stainless steel
Two components
ORDER NUMBER DOC 2333548
2 CORRECT USE
2.1 DEVICE TYPES
Pneumatic pump with spraypack:
2.2 TYPE OF USE
2.3 USE IN AN EXPLOSION HAZARD AREA
The device is suitable for processing liquid materials like paints and varnishes in accordance
with their classifi cation into explosion classes IIA or IIB.
The pneumatic pump can be employed in explosion hazard zones (Zone 1).
2.4 SAFETY PARAMETERS
WAGNER accepts no liability for any damage arising from incorrect use.
Use the device only to work with the materials recommended by WAGNER.
Only operate the device as a whole.
Do not deactivate safety fi xtures.
Use only WAGNER original spare parts and accessories.
The pneumatic pump may only be operated under the following conditions:
The operating staff must be trained on the basis of this operating manual.
The safety regulations listed in this operating manual must be observed.
The operating, maintenance and repair information in this operating manual must
be observed.
The statutory requirements and accident prevention regulation standards in the
country of use must be observed.
ORDER NUMBER DOC 2333548
2.5 PROCESSIBLE MATERIALS
Fluid materials like paints and varnishes.
Abrasive materials and pigments!
Greater wear of parts carrying the material.
Use the application-oriented model (fl ow rate/cycle, material, valves, etc.) as
indicated in Chapter 5.3.3.
Check if the fl uids and solvents used are compatible with the pump construction
materials as indicated in Chapter 5.3.1.
NOTICE
2.6 REASONABLY FORESEEABLE MISUSE
The following is prohibited:
coating work pieces which are not grounded,
unauthorized conversions and modifi cations to the pneumatic pump,
processing dry or similar coating materials, and
using defective components, spare parts or accessories other than those described in
Chapter 10 of this operating manual.
The forms of misuse listed below may result in health issues and/or equipment damage:
use of powder as coating material and
incorrectly set values for processing.
Wagner pneumatic pumps are not designed for pumping food.
ORDER NUMBER DOC 2333548
2.7 RESIDUAL RISKS
Residual risks are risks which cannot be excluded even in the event of correct use.
If necessary, warning and prohibition signs at the relevant points of risk indicate residual
risks.
Residual risk
Source
Consequences
Specifi c measures
Lifecycle phase
Skin contact with
paints and cleaning
agents
Handling of paints
and cleaning agents
Skin irritations,
Wear protective
clothing
Operation,
allergies
Observe safety data
sheets
maintenance,
disassembly
Paint in air outside
the defi ned working
area
Painting outside the
defi ned working
area
Inhalation of
substances which
are hazardous to
health
Observe working
and operating
instructions
Operation,
maintenance
ORDER NUMBER DOC 2333548
3.1 EXPLOSION PROTECTION IDENTIFICATION
As defi ned in the Directive 94/9/EC (ATEX 95), the device is suitable for use in areas where
there is an explosion hazard.
European Communities
Symbol for explosion protection
Device class II
Category 2 (Zone 1)
Ex-atmosphere gas
Explosion group
Constructional security
Temperature class: maximum surface temperature < 200 °C; 392 °F
Special Notes (see Chapter 3.2)
3 IDENTIFICATION
3.2 IDENTIFICATION X
Maximum surface temperature
The maximum surface temperature of the piston pump can be reached if it runs dry.
Ensure that the piston pump is fi lled with suffi cient working or fl ushing agent.
Ensure that the separating agent container is fi lled with suffi cient separating agent.
Ignition temperature of the coating material
Ensure that the ignition temperature of the coating material is above the maximum
surface temperature.
Ambient temperature
The permissible ambient temperature is: +5 °C to +60 °C; +41 °C to 140 °F.
Medium supporting atomizing
To atomize the material, use only weakly oxidizing gases, e.g. air.
ORDER NUMBER DOC 2333548
4 GENERAL SAFETY INSTRUCTIONS
4.1 SAFETY INSTRUCTIONS FOR THE OPERATOR
4.1.1
ELECTRICAL EQUIPMENT
4.1.2
PERSONNEL QUALIFICATIONS
4.1.3
SAFE WORK ENVIRONMENT
Keep this operating manual at hand near the device at all times.
Always follow local regulations concerning occupational safety and accident
prevention.
Electrical devices and equipment
To be provided in accordance with the local safety requirements with regard to the
operating mode and ambient infl uences.
May only be maintained by skilled electricians or under their supervision.
Must be operated in accordance with the safety regulations and electrotechnical
regulations.
Must be repaired immediately in the event of problems.
Must be decommissioned if they pose a hazard.
Must be de-energized before work is commenced on active parts. Inform staff about
planned work. Observe electrical safety regulations.
Ensure that the device is operated and repaired only by trained persons.
Ensure that the fl oor in the working area is electrically conductive in accordance with
EN 61340-4-1 (resistance must not exceed 100 MOhm).
Ensure that all persons within the working area wear electrostatically conductive
shoes. Footwear must comply with EN 20344. The measured insulation resistance may
not exceed 100 MOhm.
Ensure that during spraying, persons wear electrically conductive gloves. The grounding
takes place via the spray gun handle.
If protective clothing is worn, including gloves, it has to comply with EN 1149-5. The
measured insulation resistance may not exceed 100 MOhm.
Paint mist extraction systems must be fi tted on site according to local regulations.
Ensure that the following components of a safe working environment are available:
– Material/air hoses adapted to the working pressure.
– Personal safety equipment (breathing and skin protection).
Ensure that there are no ignition sources such as naked fl ames, sparks, glowing wires or
hot surfaces in the vicinity. Do not smoke.
ORDER NUMBER DOC 2333548
4.2.1
SAFE HANDLING OF WAGNER SPRAY DEVICES
The spray jet is under pressure and can cause dangerous injuries.
Avoid injection of paint or cleaning agents:
Never point the spray gun at people.
Never reach into the spray jet.
Before all work on the device, in the event of work interruptions and functional faults:
- Switch off the energy/compressed air supply.
- Relieve the pressure from the spray gun and device.
- Secure the spray gun against actuation.
In the event of functional faults: remedy the fault as described in the "Trouble Shooting"
chapter.
The liquid emitters are to be checked for safe working conditions by an expert (e.g.
Wagner Service Technician) as often as necessary or at least every 12 months, in
accordance with the guidelines for liquid emitters (ZH 1/406 and BGR 500 Part 2
Chapter 2.36).
– For shut down devices, the examination can be suspended until the next start-up.
Carry out the work steps as described in the "Pressure Relief / Work Interruptions"
chapter:
– if pressure relief is required.
– if the spraying work is interrupted or stopped.
– before the device is cleaned on the outside, checked or serviced.
– before the spray nozzle is installed or cleaned.
In the event of skin injuries caused by paint or cleaning agents:
Note down the paint or cleaning agent that you have been using.
Consult a doctor immediately.
Avoid danger of injury through recoil forces:
Ensure that you have firm footing when operating the spray gun.
Only hold the spray gun briefl y in a position.
4.2 SAFETY INSTRUCTIONS FOR STAFF
Always follow the information in these instructions, particularly the general safety
instructions and the warning instructions.
Always follow local regulations concerning occupational safety and accident prevention.
ORDER NUMBER DOC 2333548
Ensure that the hose material is chemically resistant to the sprayed materials.
Ensure that the material hose is suitable for the pressure generated in the device.
Ensure that the following information can be seen on the high pressure hose:
- Manufacturer
- Permissible operating overpressure
- Date of manufacture.
Make sure that the hoses are laid only in suitable places. In no case, should hoses be laid
in the following places:
– in high-traffic areas,
– on sharp edges,
– on moving parts or
– on hot surfaces
Make sure that the hoses are never used to pull or move the equipment.
The electrical resistance of the complete high pressure hose must be less than 1 MOhm.
Several liquids have a high expansion coeffi cient. In some cases their volume can rise with
consequent damage to pipes, fi ttings, etc. and cause fl uid leakage.
When the pump sucks liquid from a closed container, ensure that air or suitable gas can
enter the container to avoid a vacuum being generated in the container itself. Thus a
negative pressure is avoided. The vacuum could implode the container (squeeze) and can
cause it to break. The container would leak and the liquid would fl ow out.
The pressure created by the pump is a multiplication of the inlet air pressure.
4.2.3
MATERIAL HOSES
4.2.2
GROUNDING THE DEVICE
In order to avoid electrostatic charging of the device, the device must be grounded.
Friction, fl owing liquids and air or electrostatic coating processes create charges. Flames or
sparks can form during discharge.
Ensure that the device is grounded for every spraying operation.
Ground the work pieces to be coated.
Ensure that all persons inside the working area are grounded, e.g. that they are wearing
electrostatically conductive shoes.
Wear electrostatically conductive gloves when spraying. The grounding takes place via
the spray gun handle.
ORDER NUMBER DOC 2333548
4.2.6
TOUCHING HOT SURFACES
Touch hot surfaces only if you are wearing protective gloves.
When operating the unit with a coating material with a temperature of > 43 °C; 109.4 °F:
- Identify the device with a warning sticker "Warning - hot surface".
Order No.
9998910
Instruction sticker
9998911
Protection sticker
Note: Order the two stickers together.
4.2.5
HANDLING HAZARDOUS LIQUIDS, VARNISHES AND PAINTS
When preparing or working with paint and when cleaning the device, follow the
working instructions of the manufacturer of the paints, solvents and cleaning agents
being used.
Take the specifi ed protective measures. In particular, wear safety goggles, protective
clothing and gloves, as well as hand protection cream if necessary.
Use a mask or a breathing apparatus if necessary.
For suffi cient health and environmental safety: Operate the device in a spray booth or
on a spraying wall with the ventilation (extraction) switched on.
Wear suitable protective clothing when working with hot materials.
De-energize the device electrically.
Disconnect the pneumatic supply line.
Relieve the pressure from the device.
Ensure that the flash point of the cleaning agent is at least 5 K above the ambient
temperature.
To clean, use cloths and brushes moistened with solvent. Never use hard objects or
spray on cleaning agents with a gun.
Preferably, non-combustible cleaning agents should be used.
An explosive gas/air mixture forms in closed containers.
When cleaning devices with solvents, never spray into a closed container.
Only use electrically conductive containers for cleaning liquids.
The containers must be grounded.
4.2.4
CLEANING
ORDER NUMBER DOC 2333548
4.3 USE IN AREAS SUBJECT TO EXPLOSION HAZARDS
The pneumatic pump may be used in areas subject to explosion hazards. The following
safety regulations must be observed and followed.
4.3.1
SAFETY REGULATIONS
Safe handling of WAGNER spray devices
Mechanical sparks can form if the device comes into contact with metal.
In an explosive atmosphere:
Do not knock or push the device against steel or rusty iron.
Do not drop the device.
Use only tools that are made of a permitted material.
Ignition temperature of the pumped material
Check that the ignition temperature of the pumped material is higher than the max.
allowable surface temperature.
Medium supporting atomizing
To atomize the material, use only weakly oxidizing gases, e.g. air.
Surface spraying, electrostatic
Do not spray system parts with electrostatic.
Cleaning
If there are deposits on the surfaces, the device may form electrostatic charges. Flames or
sparks can form during discharge.
Remove deposits from the surfaces to maintain conductivity.
Use only a damp cloth to clean the device.
ORDER NUMBER DOC 2333548
4.3.2
OPERATION WITHOUT FLUID
Avoid running the pump sucking air (without fl uid inside). The air, combined with the
vapor of fl ammable fl uids, can generate internal areas with an explosion hazard.
Periodically check that the pump is working regularly, paying special attention to the
presence of air in the pumped fl uid, which may be caused by damaged packings.
Avoid operating the pump with damaged packing.
Ensure that the separating agent container is fi lled with suffi cient separating agent.
ORDER NUMBER DOC 2333548
5 DESCRIPTION
5.1 AREAS OF APPLICATION
5.1.2
PROCESSIBLE MATERIALS
5.1.1
CORRECT USE
The pneumatic piston pump is suitable for processing liquid materials according to
Chapter 5.1.2.
Application
Water-dilutable materials
Solvent based varnish and
paints
Primers
Epoxy and polyurethane
paints and varnish
Liquid plastics
Wax based underside
protection
Oils
Emulsions
Filled paints
Chemically aggressive
materials that attack carbide
seats
Legend
recommended
limited suitability
less suitable
Abrasive materials and pigments!
Greater wear of parts carrying the material.
Use suitable combinations of devices (packings, valves etc.)
NOTICE
ORDER NUMBER DOC 2333548
5.1.3
RECOMMENDED APPLICATION AREAS
5.2 SCOPE OF DELIVERY
Application
Furniture industry
Kitchen manufacturers
Wood industry
Window factories
Steel-processing industry
Construction of vehicles
Automotive industry
Corrosion protection operations
Original equipment
manufacturer
Contract coating companies
Mechanical engineering
Plastics industry
Municipal enterprises
Legend
recommended
limited suitability
less suitable
Pneumatic piston pump consisting of:
Fluid section
Air motor
Connection elements
Air pressure regulator for air motor and ball valve
The scope of delivery also includes:
Separating agent 250 ml; 250 cc
Order No.: 9992504
Conformity certifi cate
See Chapter 12
Operating manual, German
Order No.: 2333547
Operating manual in the local language
See Chapter 1
The delivery note shows the exact scope of delivery.
Accessories: see Chapter 10.
ORDER NUMBER DOC 2333548
5.3 DATA
5.3.1
MATERIALS OF PAINT-WETTED PARTS
5.3.2
RECOMMENDED PACKINGS
WAGNER packings are manufactured in four diff erent materials:
Code Material
Color
dark brown
black
transparent
Leather
PTFE with graphite
Ultra high molecular weight polyethylene
PTFE
white
Each material has the following properties, which infl uence the packings:
Mechanical stability
poor
good
good
poor
Friction coeffi cient
poor
very good
good
very good
Sealing force
good*
good
good
good
Chemical resistance
poor
good
very good
very good
Temperature resistance
good
poor - good
very good
poor
* for abrasive materials
Standard combinations:
Standard pumps
Heavy duty (high pressure) pumps
Hardener pumps in 2-component systems
Housing
Stainless steel
Piston
Stainless steel and hard chrome
Valve balls
Stainless steel
Valve seats
Carbide
O-rings
PTFE
Packings
Standard
= Ultra high molecular weight polyethylene
= PTFE with graphite
Outgoing air containing oil!
Risk of poisoning if inhaled.
Air motor switching problems.
Provide compressed air free from oil and water (Quality Standard
5.5.4 according to ISO 8573.1) 5.5.4 = 40 μm / +7 / 5 mg/m³.
WARNING
ORDER NUMBER DOC 2333548
Description
Devices
Pump ratio
8 :1
3 : 1
18 :1
8 : 1
38 : 1
Flow volume per double stroke (DH)
cm3; cc
300
600
300
600
300
Maximum operating pressure
MPa
6.4
2.4
13.8
6.2
27
bar
64
24
138
62
270
psi
928
348
2002
899
3916
Maximum possible strokes in operation
/min
50
Maximum recommended strokes per minute in
continuous operation
/min
30
Minimum / maximum air inlet pressure
MPa
0.25-0.8
2.5-8
36-116
0.25-0.77
2.5-7.7
36-112
0.25-0.71
bar
2.5-7.1
psi
36-103
Ø air inlet connection (inside thread)
inch
G 1/2"
G 1"
Minimum Ø of the compressed air supply line
mm
9
0.35
13
0.51
25
inch
0.98
Air consumption at 0.6 MPa; 6 bar; 87 psi per
double stroke
nl
16.5
0.58
37.3
1.32
79.9
scf
2.82
Air motor piston diameter
mm
100
3.94
150
5.9
220
inch
8.66
Air motor piston stroke
mm
150
6
inch
Sound pressure level at maximum permissible
air pressure*
dB(A)
78
81
83
Sound pressure level at 0.6 MPa; 6 bar; 87 psi
air pressure*
dB(A)
74
78
81
Sound pressure level at 0.4 MPa; 4 bar; 58 psi
air pressure*
dB(A)
69
74
76
Material inlet (outside thread)
M36x2
G 1½"
M36x2
G 1½"
M36x2
Material outlet (outside thread)
mm
M24x1.5
Material pH value
3.5 ÷ 9
Maximum material pressure at pump inlet
MPa
2
bar
20
psi
290
Material temperature
+5 ÷ +80
+41 ÷ +176
Ambient temperature
+5 ÷ +60
+41 ÷ +140
Weight
kg
32
35
40
43
56
lb
70
77
88
95
123
Allowable inclination for operation
± 10
* A-rated sound pressure level measured at 1 m distance, LpA1m, according to DIN EN 14462: 2005.
Reference measurements have been made by SUVA (Swiss accident insurance institute).
5.3.3
TECHNICAL DATA
ORDER NUMBER DOC 2333548
Unit
A
mm
972
992
1034
1055
1093
inch
38.3
39.1
40.7
41.5
43.0
B
mm
169
6.7
240
9.4
304
inch
12
C
mm
321
12.6
434
17.1
581
inch
22.9
D
mm
335
13.2
380
15
516
inch
20.3
E
mm
637
657
654
675
577
inch
25.1
25.9
25.7
26.6
22.7
F
mm
134
5.3
192
7.6
244
inch
9.6
G
mm
182
7.17
230
9.06
inch
Stroke
mm
80
3.15
110
4.33
inch
I
mm
25
1
20x35
0.8x1.4
20x48
inch
0.8x1.9
J
mm
M6
M8
K
M36x2
G 1½"
M36x2
G 1½"
M36x2
L1
mm
M24x1.5
L2
inch
G 3/4"
M
inch
G 1/2"
G 1"
N
inch
G 1/4"
O
mm
106
4.17
129
5.1
135.5
inch
5.3
P
mm
96.5
3.80
111.5
4.39
238
inch
9.37
Q
mm
9
0.35
inch
R
mm
7
0.28
9
inch
0.35
S
mm
149
5.87
167
6.57
206
inch
8.11
T
mm
55
2.2
30
1.2
17
inch
0.67
5.3.4
MEASUREMENTS AND CONNECTIONS
ORDER NUMBER DOC 2333548
Wall mount
Wall mount
Wall mount
ORDER NUMBER DOC 2333548
Diagram for PUMA 8-300
Stroke frequency
/min
Material pressure
Air consumption
Water delivery rate
A = 8 bar (0.8 MPa/ 116 psi) air pressure
B = 6 bar (0.6 MPa/ 87 psi) air pressure
C = 4 bar (0.4 MPa/ 58 psi) air pressure
Reading example
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5.3.5
PERFORMANCE DIAGRAMS
Stroke frequency
/min
Material pressure bar (MPa) psi
Air consumption nl/min
Water delivery rate l/min
ORDER NUMBER DOC 2333548
Diagram for PUMA 3-600
Stroke frequency
/min
Material pressure
Air consumption
Water delivery rate
A = 8 bar (0.8 MPa/ 116 psi) air pressure
B = 6 bar (0.6 MPa/ 87 psi) air pressure
C = 4 bar (0.4 MPa/ 58 psi) air pressure
Diagram for LEOPARD 18-300
Stroke frequency
/min
Material pressure
Air consumption
Water delivery rate
A = 7.7 bar (0.77 MPa/ 112 psi) air pressure
B = 6 bar (0.6 MPa/ 87 psi) air pressure
C = 4 bar (0.4 MPa/ 58 psi) air pressure
ORDER NUMBER DOC 2333548
Diagram for LEOPARD 8-600
Stroke frequency
/min
Material pressure
Air consumption
Water delivery rate
A = 7.7 bar (0.77 MPa/ 112 psi) air pressure
B = 6 bar (0.6 MPa/ 87 psi) air pressure
C = 4 bar (0.4 MPa/ 58 psi) air pressure
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Diagram for JAGUAR 38-300
Stroke frequency
/min
Material pressure
Air consumption
Water delivery rate
A = 7.1 bar (0.71 MPa/ 103 psi) air pressure
B = 6 bar (0.6 MPa/ 87 psi) air pressure
C = 4 bar (0.4 MPa/ 58 psi) air pressure
ORDER NUMBER DOC 2333548
5.4.1
PUMP
5.4 FUNCTION
Fluid section (9)
The fl uid section has been designed as a piston pump with exchangeable ball valves and
continuous lower packing. The pump pistons and working surface of the cylinder are hard
chrome-plated. The upper and lower packings are automatically adjusted by pressure
springs to achieve a long service life.
Between the air motor and the fl uid section there is a separating agent cup (7) for holding
the separating agent.
1
Control housing with integrated silencer
2
Air pressure regulator
3
Ball valve
4
Air motor
5
Compressed air inlet
6
Mounting fl ange
7
Separating agent cup
8.
Material outlet
9
Fluid section
10 Material inlet
11 Grounding connection
Overpressure!
Risk of injury from bursting components.
Never change the safety valve setting.
WARNING
Function principle
The piston pump is driven with compressed air (2). This compressed air moves the air
piston up and down in the air motor (4) and it also moves the associated pump piston up
and down in the fl uid section (9).
In the control housing (1), the air pressure is redirected at the end of each stroke with the
help of the reversing valve. The working material is sucked up during the upwards stroke
and is continuously conveyed towards the material outlet (8) in both stroke directions.
Air motor (4)
The air motor with its pneumatic reverse (1) does not require pneumatic oil.
The compressed air is fed to the motor via the air regulator (2) and the ball valve (3).
The air motor is fi tted with a safety valve. The safety valve has been set and sealed at the
factory. In case of pressures over and above the permissible operating pressure, the valve,
which is held with a spring, automatically opens and releases the excess pressure.
ORDER NUMBER DOC 2333548
5.4.2
PRESSURE REGULATOR UNIT
Positions of the ball valve
1
Closed: The operating pressure in the air motor is relieved.
(Control air pressure is still present)
2
Closed: The air motor can still be under pressure.
3
Open: working position
1
Pressure regulator
2
Ball valve
3
Pressure gauge
4
Compressed air inlet
Illustration: Leopard 18-300
ORDER NUMBER DOC 2333548
5.4.3
HIGH-PRESSURE FILTER (OPTION)
Closed
Open
Preferred installation
position of the high
pressure fi lter
To ensure problem-free operation it is recommended that a
WAGNER high pressure fi lter be used. These have been developed
especially for WAGNER pneumatic pumps. The fi lter inserts can be
exchanged depending on the material to be used. The respective
high pressure fi lters and their inserts for the device can be found
in the accessories list.
1
Fluid section connection
2
Material outlet
3
Return line
up to 530 bar; 7687 psi
B_04064
2
3
1
Open
(Return line)
Closed
(Spraying)
up to 270 bar; 3916 psi
ORDER NUMBER DOC 2333548
5.4.4
STROKE COUNT (OPTION)
Each air motor has a 1/8" air connection with which the air pressure in the lower air motor
chamber can be measured. This signal can be used for counting the strokes in an external
control, for example.
The pressure signal corresponds to the set working air pressure and is available during the
complete upwards stroke of the pump. If both of the signal fl anks are evaluated, the upper
and lower reversal point can be determined. A 4/2mm; 0.16/0.08 inch air hose is used as
an air signal line.
Pneumatic pumps: Puma and Leopard
Pneumatic pumps: Jaguar
Order No.
Designation
1
9998675
Threaded plug
2
9999066
Male stud elbow
3
9982072
Air hose (per meter)
4
9943049
Pneumatic pre-selection counter
ORDER NUMBER DOC 2333548
6 ASSEMBLY AND COMMISSIONING
6.2 STORAGE
6.1 TRANSPORTATION
Only pumps without trolleys may be lifted by the ring
nut or ring bolt (see accessories) and transported
short distances.
Store the pump in a closed and dry environment.
Thoroughly clean the pump, if a long-term decommissioning is planned.
When resuming pump operation, proceed as described in the following chapters.
Discharge of electrostatically charged components in atmospheres
containing solvents!
Explosion hazard from electrostatic sparks.
Clean the pump only with a damp cloth.
WARNING
Pump types: Puma and Leopard
The pump can be moved on a trolley (4"/6-Trolley) or manually without lifting equipment
or a crane.
Pump type: Jaguar
The pump must be moved on a trolley (heavy duty trolley) or with lifting equipment or a
crane.
ORDER NUMBER DOC 2333548
6.3 ASSEMBLING THE PUMP
Procedure:
1.
Mount the pump on a stand, a trolley
or a wall mount (6).
2.
Mount high pressure fi lter (3).
3.
Mount suction system (5).
4.
Mount return tube (4) or return hose.
5.
Connect to material supply system
or high pressure hose and gun in
accordance
with
gun
operating
instructions (2).
Notice
This pump can be used as part of a spraying or feed system. The individual components are
shown in the accessories, or can be arranged with a spraypack confi gurator. The nozzles
must be selected according to the gun operating manual.
Inclined ground!
Risk of accidents if the device rolls away/falls.
Position the carriage with the piston pump horizontally.
If the surface is inclined, position the feet of the trolley towards
the gradient.
Secure the trolley.
WARNING
R max < 1 M Ω
OPERATING MANUAL
VERSION 02/2013
ORDER NUMBER DOC 2333548
6.4 GROUNDING
Grounding scheme (example)
Pump
Paint container
Work piece
Conveyor
Spraying stand
Floor, electrostatically conductive
Heavy paint mist if grounding is insuffi cient!
Danger of poisoning.
Insuffi cient paint application quality.
Ground all device components.
Ground the work pieces to be coated.
WARNING
Discharge of electrostatically charged components in
atmospheres containing solvents!
Explosion hazard from electrostatic sparks.
Clean the piston pump only with a damp cloth.
Ground all device components.
Ground the work pieces to be coated.
WARNING
ORDER NUMBER DOC 2333548
Cable cross sections
Pump
4 mm2;
Paint container
6 mm2;
Conveyor
16 mm2;
16 mm2;
Spray booth
16 mm2;
Spraying stand
Procedure:
1.
Screw on grounding cable with eye.
2.
Clamp the grounding cable clip to a grounding
connection on site.
3.
Ground the material (paint) container to an on-site
grounding connection.
4.
Ground the other parts of the system to an on-site
grounding connection.
16 mm2;
ORDER NUMBER DOC 2333548
6.5 COMMISSIONING
6.5.1
SAFETY INSTRUCTIONS
Every time before starting up, the following points should be observed as laid down in
the operating manual:
- Observe all safety regulations in accordance with Chapter 4.
- Carry out commissioning properly.
High pressure spray jet!
Danger to life from injecting paint or solvent.
Never reach into the spray jet.
Never point the spray gun at people.
Consult a doctor immediately in the event of skin injuries caused
by paint or solvent. Inform the doctor about the paint or solvent
used.
Never seal defective high pressure parts, instead relieve the
pressure from them and replace them.
WARNING
Gas mixtures can explode if there is an incompletely filled
pump!
Danger to life from flying parts.
Ensure that the pump and suction system are always completely
filled with fl ushing agent or working medium.
Do not spray the device empty after cleaning.
WARNING
Toxic and/or fl ammable vapor mixtures!
Risk of poisoning and burns.
Operate the device in a spray booth approved for the working
materials.
- or -
Operate the device on an appropriate spraying wall with the
ventilation (extraction) switched on.
Observe national and local regulations for the outgoing air
speed.
WARNING
ORDER NUMBER DOC 2333548
6.5.2 FILLING WITH SEPARATING AGENT
Before every start-up, the following points
should be observed as laid down in the
operating manual:
-
Secure gun with safety clip.
-
Check the permissible pressures.
-
Check all connections for leaks.
-
Check hoses for damage.
It should be ensured that the device is in
the following state before carrying out
any work on it:
-
The pressure should be released from
the pump and high-pressure hose
with gun.
-
The gun should be secured with the
safety clip.
-
Interrupt the air supply.
closed
open
EMERGENCY STOP
In case of unforeseen occurrences the ball valve (2) should be closed immediately and the
return valve (3) opened.
Place the supplied separating agent into the separating agent cup.
Filling level:
1 cm; 0.4 inch under the cup edge.
Separating agent:
Order No. 9992504
Notice
Maximum permissible inclination of pump for moving, transportation etc.
after fi lling with separating agent is ± 30°.
The pump must be vertical during operation.
Piston pump dry run!
High wear/damage to the packings.
Paint or solvent can escape if the seals are dry.
Ensure that the separating atgent container is fi lled with suffi cient separating agent.
Fill level 1 cm; 0.4 inch under the pot edge.
NOTICE
ORDER NUMBER DOC 2333548
1.
Place empty container (5) under return tube (4).
2.
Place suction hose (7) in the container with fl ushing agent (6).
3.
Adjust the pressure regulator (1) to approx. 0.05 MPa; 0.5 bar; 7.25 psi.
4.
Open return valve (3).
5.
Slowly open the ball valve (2).
6.
Adjust the air pressure on the pressure regulator (1) so that the pump runs smoothly.
7.
Rinse the system until clean fl ushing agent fl ows into the container (5).
8.
Close ball valve (2).
9.
Close return valve (3).
10. Point the gun, without nozzle, into container (5) and open it.
11. Slowly open the ball valve (2).
12. Rinse until clean fl ushing agent fl ows from the gun.
13. Close ball valve (2).
14. When there is no pressure remaining in the system, close the gun.
15. Secure the gun.
16. Dispose of the contents of the container (5) according to the local regulations.
closed
open
6.5.3
BASIC FLUSHING
Example: Airless spraying system
ORDER NUMBER DOC 2333548
7.1 FILLING WITH WORKING MATERIAL
1. Place empty container (5) under return tube (4).
2. Place suction hose (7) in the container with working material (6).
Note: If the pump is equipped with a rigid suction system, it should only be dipped
in into the working material up to the middle of the inlet housing at the maximum!
3. Adjust the pressure regulator (1) to approx. 0.05 MPa; 0.5 bar; 7.25 psi.
4. Open return valve (3).
5. Slowly open the ball valve (2).
6. Adjust the air pressure on the pressure regulator (1) so that the pump runs smoothly.
7. Close ball valve (2) as soon as pure working material starts coming from the return
tube (4).
8. Close return valve (3).
9. Point the gun, without nozzle, into container (5) and open it.
10. Slowly open the ball valve (2).
11. Close ball valve (2) as soon as pure working material starts coming from the gun.
12. When there is no pressure remaining in the system, close the gun.
13. Secure the gun.
14. Dispose of the contents of the container (5) according to the local regulations.
7 OPERATION
ORDER NUMBER DOC 2333548
7.2.1
SPRAYING
7.2.2
PRESSURE RELIEF / WORK INTERRUPTION
If the system has been used with two component materials:
7.2 WORK
1.
Secure gun and place nozzle in the gun in accordance with the gun manual.
2.
Slowly open the ball valve (2).
3.
Set required working pressure on the pressure regulator (1).
4.
Optimize the spraying results as laid down in the gun instructions.
5.
Start work process.
1.
Close gun.
2.
Close ball valve (2).
3.
Release the system by opening the gun.
4.
Close and secure gun.
5.
Open and close the return valve (3) to completely depressurize the system.
Hardened material in the spraying system when 2-component material is
processed!
Destruction of pump and injection system.
Follow the manufacturer‘s processing rules, particularly regarding the pot life.
Flush thoroughly before the end of the pot life.
The pot life is decreased by warmth.
NOTICE
ORDER NUMBER DOC 2333548
7.2.3
DECOMMISSIONING AND CLEANING
7.3 LONG-TERM STORAGE
7.
Put the whole system back together.
8.
Check the level of the separating agent -> Chapter 6.5.2.
9.
Fill the system with fl ushing agent as laid down in Chapter 7.1 "Filling with Working
Material".
Notice
The device should be cleaned for maintenance purposes. Ensure that no remaining
material dries and sticks.
Procedure:
1.
Work interruptions -> carry out the steps in Chapter 7.2.2.
2.
Carry out the basic fl ushing -> Chapter 6.5.3.
3.
Maintain the gun according to the operating manual.
4.
Clean and check the suction system and the suction fi lter.
5.
When using a high pressure fi lter: clean and check fi lter insert and fi lter housing.
6.
Clean the outside of the system.
Brittle fi lter pressure regulator!
The container on the fi lter pressure regulator becomes brittle
through contact with solvents and can burst.
Flying parts can cause injury.
Do not clean the container on the fi lter pressure regulator with
solvents.
WARNING
Gas mixtures can explode if there is an incompletely filled
pump!
Danger to life from flying parts.
Ensure that the pump and suction system are always completely
filled with fl ushing agent or working medium.
Do not spray the device empty after cleaning.
WARNING
When storing the device for longer periods of time, it is necessary to thoroughly clean it
and protect it from corrosion. Replace the water or separating agent in the material pump
with a suitable preservative, fi ll separating agent cup with separating agent.
Procedure:
1
Carry out points 1 through 9 in Chapter 7.2.3 "Decommissioning and Cleaning".
2
Flushing with preserving fl uid according to Chapter 6.5.3.
ORDER NUMBER DOC 2333548
8 TROUBLE SHOOTING AND RECTIFICATION
Problem
Cause
Remedy
The pump does not work Air motor does not work or stops.
Open and close ball valve on the pressure
regulator unit or briefl y disconnect
compressed air supply.
No pressure indication on the pressure
gauge (pressure regulator defective).
Disconnect compressed air supply
shortly or repair or change pressure
regulator.
Spray nozzle is clogged.
Clean the nozzle according to the
instructions.
Insuffi cient compressed air supply.
Check compressed air supply.
Filter insert in spray gun or high
pressure fi lter is clogged.
Clean the parts and use a suitable
working material.
Fluid section or high pressure hose
are blocked (e.g., two-component
material hardened).
Dismount and clean fl uid section,
replace high pressure hose.
Grease in spool and sleeve assembly.
Degrease spool and sleeve assembly.
Pump stops at the stroke end.
Check detent element
(see service manual).
Poor spray pattern
See the gun instructions.
Irregular operation of
material pump: spray jet
collapses (pulsation)
Viscosity is too high.
Thin spraying material.
Spraying pressure is too low.
Increase incoming air pressure.
Use a smaller nozzle.
Valves are clogged.
Clean material pump, if necessary leave
it to soak in cleaning agent.
Foreign body in suction valve.
Dismount suction valve housing, clean
and check valve seat.
Diameter of compressed air line too
small.
Assemble a larger incoming line
-> Technical Data, Chapter 5.3.3.
Valves, packings or pistons are worn
out.
Replace the parts.
Control air fi lter or work air fi lter is
clogged.
Check fi lter and clean it if necessary.
The pump runs evenly,
does not however, suck
up material
The suction system's union nut is
loose; the pump is taking in air.
Tighten.
Suction fi lter is clogged.
Clean fi lter.
Ball in suction or piston valve is stuck.
Clean with cleaning agent
(if necessary vent device).
Pump runs when the
gun is closed
Packings, valves or pistons are worn
out.
Replace the parts.
The air motor is iced up
There is a lot of condensation water in
the air supply.
Install a water separator.
If none of the causes of malfunction mentioned are present, the defect can be remedied by a WAGNER Service
Center.
ORDER NUMBER DOC 2333548
9 MAINTENANCE
1.
Check the level of separating agent in the separating agent cup every day, and top
up if necessary.
2.
Check and clean the high pressure fi lter every day or as required.
3.
Every shut down should be carried out as laid down in Chapter 7.2.3!
4.
Check hoses, pipes and couplings every day and replace if necessary.
In accordance with the guideline for liquid emitters (ZH 1/406 and BGR 500 Part 2
Chapter 2.36):
- The liquid emitters should be checked by an expert (e.g. Wagner service technician)
for their safe working conditions as required and at least every 12 months.
- For shut down devices, the examination can be suspended until the next start-up.
The service instructions are available in German and English.
Order number see Chapter 1.
Incorrect maintenance/repair!
Danger to life and equipment damage.
Only a WAGNER service center or a suitably trained person may
carry out repairs and replace parts.
Only repair and replace parts that are listed in the "Spare Parts"
chapter and that are assigned to the device.
Before all work on the device and in the event of work
interruptions:
- Disconnect the control unit from the mains.
- Relieve the pressure from the spray gun and device.
- Secure the spray gun against actuation.
Observe the operating and service instructions at all times when
carrying out work.
WARNING
ORDER NUMBER DOC 2333548
9.1 HIGH-PRESSURE HOSES
The service life of the fl uid hoses is, even with appropriate handling, reduced due to
environmental infl uences.
Check hoses, pipes and couplings every day and replace if necessary.
As a precaution fl uid hoses should be replaced after a period specifi ed by the plant
operator.
9.2 DECOMMISIONING
When the equipment must be scrapped, please diff erentiate the disposal of the waste
materials.
The following materials have been used:
Steel
Aluminum
Elastomerics
Plastics
Carbide
The consumable materials (paints, adhesives, sealers, solvents) must be disposed of
according to the valid specifi c standards.
Bursting hose, bursting threaded joints!
Danger to life from injection of material.
Ensure that the hose material is chemically resistant to the
sprayed materials.
Ensure that the spray gun, threaded joints and material hose
between the device and the spray gun are suitable for the
pressure generated in the device.
Ensure that the following information can be seen on the high
pressure hose:
- Manufacturer
- Permissible operating pressure
- Date of manufacture
DANGER
ORDER NUMBER DOC 2333548
List accessories
Designation
Order No. Order No. Order No. Order No.Order No.
A
Piston pump PE/TG
2329527
2329531
2329497
2329533
2329509
A
Piston pump PE/T
2329529
-
2329499
-
2329507
1
Separating agent 250 ml; cc
9992504
2
Separating agent 10 L; 2.6 gal.
356940
3
Ground cable 3 m; 9.8 ft
236219
4
HP fi lter DN12-PN530-SSt
2329025
5
HP fi lter DN12 PN530-SSt with carbon steel
ball valve
2335334
6
Adapter G3/8"-NPS 3/8"
2332620
7
Return pipe DN6-G1/4"-100mm-PE
2331752
8
Return hose DN6-PN310-G1/4"-PA
2329046
9
Circulation hose DN6-PN310-G1/4"-1.8m-PA
2331017
10
Circulation hose DN6-PN310-G1/4"-2.8m-PA
2331014
13
Hose sleeve DN13
9985619
--
14
Plug-in nipple
9998813
--
15
Quick release coupling with hose connector
DN 13
9998812
--
16
Outside thread grommet 1"-NW25
--
9985671
17
Sealing ring 1"
--
9974135
18
Regulator lock
2334956
2334957
2334958
19
Ring screw
9907133
20
Air coat regulator
--
2328611
--
2328611
21
AirCoat fi lter regulator, complete
--
2333478
--
2333478
22
Ball valve DN7-PN10-G1/4-R1/4-CB
--
2335815
--
2335815
23
Loctite, 542 50 ml; 50 cc
--
9992831
--
9992831
24
HP fi lter DN10-PN270-SSt
--
2329024
--
2329024
25
Adapter G1/4"-NPS1/4"
--
2332619
--
2332619
= Wearing part
10 ACCESSORIES
10.1
MATERIAL OUTLET ACCESSORIES
9 / 10
8
1 / 2
19
A
13
14
15
17
16
6
4 / 5
530 bar
18
y
y
y
22
23
20
21
OPERATING MANUAL
VERSION 02/2013
ORDER NUMBER DOC 2333548
ORDER NUMBER DOC 2333548
List accessories
Designation
Order No. Order No. Order No.
Order No.
Order No.
A
Piston pump PE/TG
2329527
2329531
2329497
2329533
2329509
A
Piston pump PE/T
2329529
-
2329499
-
2329507
1
Suction hose DN25-SSt, complete
2324116
2
Suction hose DN38-G1/2"-CS, complete
2329592
3
LP hose fi tting DN25-M36-SSt
2325408
4
LP hose DN25-PN10-EPDM (per meter)
2323474
5
LP hose DN25-PN10-PA (per meter)
2323595
6
Suction pipe DN25-SSt, complete
2323239
7
Suction elbow DN25-SSt
2324247
8
Suction pipe DN25-200L-SSt, complete
2324238
9
Bung adapter DN25-G2"
2315163
10
Suction pipe DN25-30L-SSt, complete
2324241
11
Suction fi lter DN25-18mesh-SSt
2323325
12
Suction fi lter DN38-12.8mesh-SSt
2329596
13
Fitting DF-MM-R1½"-M36-PN15-SSt
2329563
14
Fitting DF-MM-R1½"-G1½"-PN15-SSt
2329073
15
Anti-sieze paste
9992609
= Wearing part
10.2
MATERIAL INLET ACCESSORIES
ORDER NUMBER DOC 2333548
ORDER NUMBER DOC 2333548
List accessories
Designation
Order No.
Order No.
Order No.
Order No.
Order No.
A
Piston pump PE/TG
2329527
2329531
2329497
2329533
2329509
A
Piston pump PE/T
2329529
-
2329499
-
2329507
1
Trolley 4", complete
2325901
--
2
Trolley 6", complete
--
2325916
--
3
Trolley Heavy Duty, complete
--
369024
4
Wall mount 4", complete
2332143
--
5
Wall mount 6", complete
--
2332145
--
6
Wall mount 9", complete
--
369020
= Wearing part
10.3
TROLLEY, RACK AND WALL MOUNT ACCESSORIES
ORDER NUMBER DOC 2333548
11 SPARE PARTS
11.1
HOW CAN SPARE PARTS BE ORDERED?
The service manual is available separately: see Chapter 1.3.
Always supply the following information to ensure delivery of the right spare part:
Order number, designation and quantity
The quantity need not be the same as the number given in the quantity column "
" on
the list. This number merely indicates how many of the respective parts are used in each
module.
The following information is also required to ensure smooth processing of your order:
-
Billing address
-
Delivery address
-
Name of the person to be contacted in the event of any queries
-
Type of delivery (normal mail, express delivery, air freight, courier etc.)
Identifi cation in spare parts lists
Explanation of column "K" (labeling) in the following spare parts lists:
Wearing parts
Note: No liability is assumed for wearing parts.
Not part of standard equipment, available, however, as additional extra.
Incorrect maintenance/repair!
Risk of injury and equipment damage.
Have repairs and part replacements be carried out only by
specially trained staff or a WAGNER service center.
Before all work on the device and in the event of work
interruptions:
- Switch off the energy/compressed air supply.
- Relieve the pressure from the spray gun and device.
- Secure the spray gun against actuation.
Observe the operating and service instructions at all times when
carrying out work.
WARNING
ORDER NUMBER DOC 2333548
Tightening torque
11.2
OVERVIEW OF COMPONENTS
Designation
Order No.
Order No.
Order No.
1
Piston pump
2329527
2329529
2329531
2
Fluid section
2329660
2329662
2329679
3
Air motor
2329619
4
Spring
367530
5
Coupling
367579
6
Grounding cable
236219
7
Molykote DX grease
9992616
Tightening torque air motor / fl uid section
50 Nm; 37 lbft
ORDER NUMBER DOC 2333548
Designation
Order No.
Order No.
Order No.
1
Piston pump
2329497
2329499
2329533
2
Fluid section
2329660
2329662
2329679
3
Air motor
2329623
4
Spring
368530
5
Coupling
368529
6
Grounding cable, complete
236219
7
Molykote DX grease
9992616
Tightening torque, air motor / fl uid section
50 Nm; 37 lbft
Designation
Order No.
Order No.
1
Piston pump
2329509
2329507
2
Fluid section
2329660
2329662
3
Air motor
2329625
4
Spring
368530
5
Coupling
368529
6
Grounding cable, complete
236219
7
Molykote DX grease
9992616
Tightening torque, air motor / fl uid section
50 Nm; 37 lbft
2-3 Nm; appr. 2 lbft
40 Nm; 30 lbft
10-15 Nm;
7-11 lbft
20-25 Nm; 15-19 lbft
28
25 Nm; 19 lbft
29
B_03975
29
30
110
1
110
106
109
106
108
110
110
107
110
108
109
100
OPERATING MANUAL
VERSION 02/2013
ORDER NUMBER DOC 2333548
11.3
AIR MOTORS
11.3.1 PUMA AND LEOPARD AIR MOTORS
Do not dismount the piston (pos. 81).
Pressure regulator (pos. 100)
For details, see Chapter 11.3.2 / 11.3.3.
ORDER NUMBER DOC 2333548
Spare parts list air motor
100 mm / stroke 150 mm
150 mm / stroke 150 mm
4 / stroke 6 inches
6 / stroke 6 inches
Designation
Order No.
Order No.
1
Air motor
1
2329619
1
2329623
2
Flange
1
367316
1
368316
3
Piston rod
1
367402
1
368402
4
Cylinder pipe
1
367403
1
368403
5
Compressed air pipe
1
367404
1
368404
6
Control air pipe
1
367405
1
367405
8
Sealing plug
2
367307
2
367307
9
Outlet seal
2
L414.06C
2
L423.06
10
Connecting part
1
367309
1
368309
11
Silencer
1
367310
1
368310
12
Hood
1
367311
1
368311
13
Filter, compressed air
1
367313
1
367313
14
Control air fi lter
1
367314
1
367314
15
Fluid warning label
1
2332082
1
2332082
16
Shoulder screw
2
367318
2
368324
17
Sound deadening pad
1
367319
1
368319
18
Cotter pin
2
367320
2
368320
20
Pressure regulator
1
9998676
1
9999506
20
Pressure regulator XR-15
(special accessory)
–
1
9999554
23
Filter holder
1
367324
1
367324
25
Throttle
–
1
367325
28
O-ring
6
9971123
6
9974142
29
Rod seal
2
9974217
2
9974217
30
Pilot valve
2
369290
2
369290
31
Spool and sleeve assembly
1
9943080
1
9943081
32
Permaglide bushing
1
9962018
1
9962019
= Wearing part
= Included in service set
Incorrect maintenance/repair!
Risk of injury and equipment damage.
Have repairs and part replacements be carried out only by
specially trained staff or a WAGNER service center.
Before all work on the device and in the event of work
interruptions:
- Switch off the energy/compressed air supply.
- Relieve the pressure from the spray gun and device.
- Secure the spray gun against actuation.
Observe the operating and service instructions at all times when
carrying out work.
WARNING
ORDER NUMBER DOC 2333548
Spare parts list air motor
100 mm / stroke 150 mm
150 mm / stroke 150 mm
4 / stroke 6 inches
6 / stroke 6 inches
Designation
Order No.
Order No.
33
Piston
1
9998661
1
9998662
34
Seal wiper ring
1
9974090
1
9974091
35
Safety valve
1
368288
1
368287
36
O-ring
2
9974084
2
9974087
37
O-ring
2
9974085
2
9974085
39
O-ring
2
9974089
2
9974089
40
O-ring
2
9974095
2
9974096
41
O-ring
2
9971448
2
9971137
42
O-ring
1
9974097
1
9974100
43
O-ring
1
9974098
1
9974101
44
Threaded plug
2
9998674
2
9998674
45
Threaded plug
2
9998274
2
9998274
46
WAGNER label
1
2330370
1
2330372
47
Threaded plug
2
9998675
2
9998675
48
Control housing
1
367315
1
368315
49
Washer
2
9920106
2
9925026
50
Hexagon bolt
3
9907121
3
9907121
51
Hexagon nut
1
9910101
1
9910605
52
Washer
3
9920106
3
9920106
53
Washer
1
9920107
2
9920110
54
SFS screw
2
9907126
3
9907125
55
Socket screw
3
9900325
3
9900313
56
Washer
3
9920103
3
9920102
57
Sealing ring
1
9970149
1
9970149
58
Base
1
9952668
1
9952668
59
Clamping bracket
1
9952667
1
9952667
60
Socket screw
1
9900701
1
9900701
61
Spring ring
1
9921505
1
9921505
69
Drive fastener
1
9998718
1
9998718
71
IceBreaker label
1
2330382
1
2330382
72
Warning label
1
2332077
1
2332077
74
Detent element complete ISO 1/2
368038
1
368038
75
Damper ISO 1/2
2
368313
2
368313
81
Spool & sleeve assembly ISO1 or ISO2
1
9943097
1
9943098
100
Pressure regulator unit, complete
(incl. pos. 62)
1
2328606
1
2328606
106
Loctite 222 50 ml; 50 cc
1
9992590
1
9992590
107
Loctite 243 50 ml; 50 cc
1
9992511
1
9992511
108
Loctite 542 50 ml; 50 cc
1
9992831
1
9992831
109
Molykote DX grease
1
9992616
1
9992616
110
Grease Beacon
1
9998808
1
9998808
Service set
1
367995
1
368995
= Wearing part
= Included in service set
ORDER NUMBER DOC 2333548
11.3.2 PUMA AIR MOTOR REGULATOR
Air motor regulator spare parts list
100 mm / stroke 150 mm
4 inches / stroke 6 inches
Designation
Order No.
1
Pressure regulator unit, 4", complete
1
2328606
2
Pressure regulator valve, 4"
1
2309972
3
Pressure gauge 0-10 bar (d40)
1
9998677
4
Distribution piece, 4"
1
2309744
5
Hexagon socket head screw
2
9907039
6
Hexagon socket head screw
4
9900316
7
O-ring
2
9974166
8
O-ring
1
9971313
9
O-ring
1
9971137
10
Edge ball valve, 4"
1
2310635
11
Screw plug
1
9904407
12
Molykote DX grease
1
9992616
13
Loctite, 542 50 ml; 50 cc
1
9992831
14
Grease beacon
1
9998808
= Wearing part
= Included in service set
ORDER NUMBER DOC 2333548
11.3.3 LEOPARD AIR MOTOR REGULATOR
Air motor regulator spare parts list
150 mm / stroke 150 mm
6 inches / stroke 6 inches
Designation
Order No.
1
Pressure regulator unit, 6", complete
1
2328607
2
Pressure regulator valve 6"
1
2309973
3
Pressure gauge 0-10 bar (d50)
1
9998725
4
Distribution piece, 6"
1
2309783
5
Hexagon socket head screw
2
3050699
6
Hexagon socket head screw
2
9907024
7
Hexagon socket head screw
2
9906020
8
O-ring
1
9974166
9
O-ring
1
9971018
10
O-ring
1
3105540
11
O-ring
1
9971137
12
Edge ball valve, 6"
1
2310636
13
Screw plug
1
9904407
14
Loctite 542
1
9992831
15
Molykote DX grease
1
9992616
16
Grease beacon
1
9998808
= Wearing part
= Included in service set
ORDER NUMBER DOC 2333548
Jaguar air motor spare parts list
220 mm / stroke 150 mm
8.7 inches / stroke 6 inches
Designation
Order No.
1
Air motor
2329625
2
1
Flange
369316
3
1
Piston rod
368402
4
1
Cylinder pipe
369403
5
2
Compressed air pipe
368404
6
1
Control air pipe
367405
8
1
Sealing plug
369307
9
2
Outlet seal
369312
10
1
Connecting part
369309
11
1
Silencer
369310
12
1
Hood
369905
13
1
Filter, compressed air
369313
14
1
Control air fi lter
367314
15
1
Fluid warning label
2332082
16
1
Shoulder screw
369318
17
1
Sound deadening pad
369906
18
2
Cotter pin
369320
23
1
Filter holder
367324
25
1
Throttle
367325
28
6
O-ring
9974143
29
2
Rod seal
9974217
30
2
Pilot valve
369290
= Wearing part
= Included in service set
11.3.4 JAGUAR AIR MOTOR
Incorrect maintenance/repair!
Risk of injury and equipment damage.
Have repairs and part replacements be carried out only by
specially trained staff or a WAGNER service center.
Before all work on the device and in the event of work
interruptions:
- Switch off the energy/compressed air supply.
- Relieve the pressure from the spray gun and device.
- Secure the spray gun against actuation.
Observe the operating and service instructions at all times when
carrying out work.
WARNING
8-10 Nm / 6-7 lbft
140 Nm / 103 lbft
40 Nm / 30 lbft
70 Nm / 52 lbft
28
87
77
48
76
79
106
110
108
78
87
85
90
91
40 Nm /
30 lbft
20 Nm
15 lbft
29
B_03928
30
29
30
98
109
106
108
107
110
110
1
33
84
114
1:2
OPERATING MANUAL
VERSION 02/2013
ORDER NUMBER DOC 2333548
Do not dismount the piston (pos. 94).
Pressure regulator (pos. 105)
Details see Chapter 11.3.5.
ORDER NUMBER DOC 2333548
Jaguar air motor spare parts list
220 mm / stroke 150 mm
8.7 inches / stroke 6 inches
Designation
Order No.
31
1
Spool and sleeve assembly
369907
32
1
Permaglide bushing
9962019
33
1
Piston 9
369385
34
1
Seal wiper ring
9974125
35
1
Safety valve
368286
36
2
O-ring
9974133
37
2
O-ring
9971056
39
2
O-ring
9974089
40
2
O-ring
9974132
41
4
O-ring
9971137
43
1
O-ring
9974165
46
1
WAGNER label
2330372
47
2
Threaded plug
9998675
48
1
Control housing
369315
49
1
Washer
9925034
50
4
Hexagon bolt
9907137
51
1
Hexagon nut
9910605
52
4
Washer
9920106
53
2
Washer
369303
54
7
SFS screw
9907125
55
3
Socket screw
9900314
56
3
Washer
9925029
57
1
Sealing ring
9970149
58
1
Base
9952668
59
1
Clamping bracket
9952667
60
1
Socket screw
9900701
61
1
Spring ring
9921505
71
1
IceBreaker label
2330382
72
1
Warning label
2332077
74
1
Detent body
369027
75
1
Rod seal profi le E5
9974124
76
2
Elbow screw-in connection
9992757
77
1
Screw connector T
9992758
78
4
Washer
9920102
79
4
Socket screw
9900313
80
2
Washer
9925031
81
1
Lifting eye nut
369325
= Wearing part
= Included in service set
ORDER NUMBER DOC 2333548
Jaguar air motor spare parts list
220 mm / stroke 150 mm
8.7 inches / stroke 6 inches
Designation
Order No.
82
1
Shoulder ring
369324
83
1
Hexagon bolt
9900150
84
1
O-ring
9974262
85
1
Air pipe
369306
87
3
O-ring
9971004
88
2
Damping washer
369304
89
1
Control fl ange
369317
90
1
Air hose back
369026
91
1
Air hose front
369025
92
1
Lock space 9
369326
93
2
Damper ISO 3
369329
94
1
Spool & sleeve assembly ISO3
9943131
95
1
Velcro fastener adhesive part
9999151
96
1
Velcro fastener coating part
9999152
97
1
Adhesive
9992816
98
1
Viton B O-ring
9971372
103
1
Schalldämmmatte 9/12"
369330
105
1
Pressure regulator unit 9, complete
2328609
106
1
Loctite 222 50 ml; 50 cc
9992590
107
1
Loctite 243 50 ml; 50 cc
9992511
108
1
Loctite 542 50 ml; 50 cc
9992831
109
1
Anti-sieze paste
9992616
110
1
Grease beacon
9998808
114
1
Piston 9 with SOFT O-ring
369971
1
Service set
369987
= Wearing part
= Included in service set
ORDER NUMBER DOC 2333548
11.3.5 JAGUAR AIR MOTOR REGULATOR
Air motor regulator spare parts list
220 mm / stroke 150 mm
8.7 inches / stroke 6 inches
Designation
Order No.
1
1
Pressure regulator unit, 9", complete
2328609
2
1
Pressure regulator valve 9"
2309974
3
1
Distribution piece, 9"
2309963
4
1
Pressure gauge 0-10 bar (d50)
9998725
5
2
Hexagon socket head screw
9900360
6
2
Hexagon socket head screw
9907087
7
2
Hexagon socket head screw
9900356
8
1
O-ring
9974166
9
2
O-ring
3105540
10
1
O-ring
9971405
11
1
Edge ball valve, 9"
2310637
12
1
Molykote DX grease
9992616
13
1
Loctite, 542 50 ml; 50 cc
9992831
14
1
Grease beacon
9998808
= Wearing part
= Included in service set
ORDER NUMBER DOC 2333548
Fluid sections spare parts list
Designation
Order No.
Order No.
1
Fluid section
2329660
2329662
2
1
Pipe
369502
3
1
Cylinder
369503
4
1
Inlet housing
369504
5
1
Piston
369505
6
1
Valve screw
369506
7
1
Ball guide, inlet
369507
8
1
Connecting fl ange
369501
9
1
Valve seat inlet (carbide)
369509
10
1
Valve seat outlet (carbide)
369510
11
1
Snap ring fl ange
369511
12
2
Snap ring half
369512
13
1
Securing ring
369513
16
1
Support ring
369516
17
1
Pressure ring
368519
18
1
Support ring
369518
19
1
Pressure ring
369519
20
2
Sealing collar TG
368522
20
2
Sealing collar T
368900
21
3
Sealing collar PE
368523
368523
22
2
Sealing collar TG
369522
22
2
Sealing collar T
369900
◆ = Wearing part
★ = Included in service set
= Not part of the standard equipment but available as a special accessory.
11.4
FLUID SECTIONS
11.4.1 FLUID SECTION 300 CM³
Incorrect maintenance/repair!
Risk of injury and equipment damage.
Have repairs and part replacements be carried out only by
specially trained staff or a WAGNER service center.
Before all work on the device and in the event of work
interruptions:
- Switch off the energy/compressed air supply.
- Relieve the pressure from the spray gun and device.
- Secure the spray gun against actuation.
Observe the operating and service instructions at all times when
carrying out work.
WARNING
120 Nm +10 Nm
89 lbft +8 lbft
25
50 Nm
37 lb4ft
50 Nm
37 lbft
B_03976
60
60
60
61
60
60
62
62
60
1
min. 80 Nm;
min. 59 lbft
57
58
61
220 Nm;
162 lbft
61
105
OPERATING MANUAL
VERSION 02/2013
ORDER NUMBER DOC 2333548
Pos. 4 Tighten to block manually.
Use a standard spanner only if
it‘s necessary. In this case use
a spanner to hold pos. 3
ORDER NUMBER DOC 2333548
Fluid sections spare parts list
Designation
Order No.
Order No.
23
3
Sealing collar PE
369523
369523
25
2
O-ring
369525
27
1
O-ring
369527
28
1
O-ring
369528
31
1
Separating agent cup
368531
32
2
Coupling cover
368532
40
1
Spirawave, crest-to-crest
9998671
41
1
Spirawave, crest-to-crest
9998671
42
1
Ball (large)
9943086
43
1
Ball (small)
9941505
44
1
O-ring
9974117
45
1
O-ring
9974116
46
1
O-ring
9974118
50
4
Hexagon bolt
9907149
51
3
Washer
9920107
52
3
Hexagon bolt
9900157
53
3
Threaded bolt
368533
54
1
Shoulder ring
369514
55
4
Washer
9925011
56
1
Rotary connection G3/4"
2329923
57
1
Fitting DF-MM-R1½"-M36-PN15-SSt
2329563
58
1
Sealing sleeve
2329898
60
Mobilux EP 2 grease
9998808
61
1
Anti-sieze paste, 100 g
9992609
62
Molykote DX grease
9992616
Packing, upper:
100
1
Packing PE/TG, complete
368991
101
1
Packing PE/T, complete
368992
Packing, lower:
103
1
Packing PE/TG, complete
369991
104
1
Packing PE/T, complete
369992
Valve seat, stainless steel:
105
Valve seat set 300, in stainless steel version,
consisting of: pos. 9, 10, 27, 28
2331586
Service sets:
Service set PE/TG
369990
Service set PE/T
369964
◆ = Wearing part
★ = Included in service set
= Not part of the standard equipment but available as a special accessory.
ORDER NUMBER DOC 2333548
Fluid sections spare parts list
Designation
Order No.
1
Fluid section
2329679
2
1
Pipe
369552
3
1
Cylinder
369553
4
1
Inlet housing
369554
5
1
Piston
369555
6
1
Valve screw
369556
7
1
Ball guide, inlet
369507
8
1
Valve screw inlet
369558
9
1
Valve seat inlet (carbide)
369509
10
1
Valve seat outlet (carbide)
368509
11
1
Connecting fl ange
369551
16
1
Support ring
369566
17
1
Pressure ring
369567
18
1
Support ring
369568
19
1
Pressure ring
369569
20
2
Sealing collar TG
369570
21
3
Sealing collar PE
369571
22
2
Sealing collar TG
369572
23
3
Sealing collar PE
369573
25
2
O-ring
369575
27
1
O-ring
369527
28
1
O-ring
9971464
31
1
Separating agent cup
368531
32
2
Coupling cover
368532
40
1
Spirawave, crest-to-crest
9998834
= Wearing part
= Included in service set
11.4.2 FLUID SECTION 600 CM³
Incorrect maintenance/repair!
Risk of injury and equipment damage.
Have repairs and part replacements be carried out only by
specially trained staff or a WAGNER service center.
Before all work on the device and in the event of work
interruptions:
- Switch off the energy/compressed air supply.
- Relieve the pressure from the spray gun and device.
- Secure the spray gun against actuation.
Observe the operating and service instructions at all times when
carrying out work.
WARNING
50 Nm; 37 lbft
60
60
63
60
62
60
60
60
160-170 Nm
65 Nm
48 lbft
61
61
60
118-126 lbft
61
48
49
220 Nm;
162 lbft
61
105
OPERATING MANUAL
VERSION 02/2013
ORDER NUMBER DOC 2333548
ORDER NUMBER DOC 2333548
Fluid sections spare parts list
Designation
Order No.
41
1
Spirawave, crest-to-crest
9998834
42
1
Ball (large)
9943086
43
1
Ball (small)
9943082
44
1
O-ring
9974123
45
1
O-ring
9974116
46
1
O-ring
369525
47
1
Rotary connection G3/4"
2329923
48
1
Fitting DF-MM-R1½"-G1½"-PN15-SSt
2329073
49
1
Sealing sleeve
2329072
50
4
Hexagon bolt
9907147
51
3
Washer
9920107
52
3
Hexagon bolt
9900157
53
3
Threaded bolt
368533
54
1
Shoulder ring
369564
55
4
Washer
9920107
56
1
O-ring
9974146
57
1
O-ring
9974145
58
1
Coupling peg 600
369562
60
1
Mobilux EP 2 grease
9998808
61
1
Anti-sieze paste, 100 g
9992609
62
1
Molykote DX grease
9992616
63
1
Loctite 270 50 ml
9992528
Packing, upper:
100
1
Packing PE/TG, complete
369994
Packing, lower:
103
1
Packing PE/TG, complete
369997
Valve seat, stainless steel:
105
Valve seat set 600, in stainless steel version,
consisting of: pos. Pos 9, 10, 27, 28
2331587
Service set:
Service set PE/TG
369989
= Wearing part
= Included in service set
90 Nm; 66 lbft
140 Nm
103 lbft
12
21
11
10
1
4
7
13
20
33
2
3
5
B_04087
23
34
36
35
36
34
34
34
20
OPERATING MANUAL
VERSION 02/2013
ORDER NUMBER DOC 2333548
11.5
HIGH-PRESSURE FILTER (UP TO 530 BAR; 7687 PSI)
Identifi cation of the fi lter
Tighten pos. 3 by hand
Stainless steel
Carbon steel
ORDER NUMBER DOC 2333548
Incorrect maintenance/repair!
Danger to life and equipment damage.
Only a WAGNER service center or a suitably trained person may
carry out repairs and replace parts.
Only repair and replace parts that are listed in the chapter "Spare
Parts Catalogue" and that are assigned to the device.
Before all work on the device and in the event of work
interruptions:
- Disconnect the control unit from the mains.
- Relieve the pressure from the spray gun and device.
- Secure the spray gun against actuation.
Observe the operating and service instructions at all times when
carrying out work.
WARNING
Ball valve version in:
Stainless steel
Carbon steel
Designation
Order No.
Order No.
1
1
HD fi lter DN12-PN530 SSt, complete
2329025
2335334
2
1
Filter housing
2324542
3
1
Union nut
2324543
4
1
Fitting-DF-MM-G1/2-G3/8-PN530-SSt
2330780
5
1
O-ring
9955863
7
1
Distribution housing for ball valve
2324670
10
1
Filter support
9894245
11
1
Filter cartridge *
* Filter cartridge 200
295721
* Filter cartridge 100
3514068
Filter cartridge 50
3514069
Filter cartridge 20
291564
12
1
Cone spring
3514058
13
1
Fitting-DF-MM-R3/8-R1/4-PN530-SSt
2328291
20
1
Ball valve DN6-PN530-G1/4"-SSt
2330156
9998679
21
1
Pressure ring d45
2325562
23
1
Hexagon plug
2323718
33
1
Fitting-DF-MM-G1/4"-G1/4"-PN530-SSt
3204611
2325826
34
1
Loctite 542 50 ml; 50 cc
9992831
35
1
Mobilux EP 2 grease
9998808
36
1
Anti-sieze paste tube
9992609
= Wearing part
= Not part of the standard equipment but available as a special accessory.
ORDER NUMBER DOC 2333548
90 Nm; 66 lbft
140 Nm; 103 lbft
12
21
11
10
1
4
7
13
2
3
5
B_04069
23
34
35
34
36
36
37
8
11.6
HIGH-PRESSURE FILTER (UP TO 270 BAR; 3916 PSI)
Identifi cation of the fi lter
Tighten pos. 3 by hand
ORDER NUMBER DOC 2333548
Incorrect maintenance/repair!
Danger to life and equipment damage.
Only a WAGNER service center or a suitably trained person may
carry out repairs and replace parts.
Only repair and replace parts that are listed in the chapter "Spare
Parts Catalogue" and that are assigned to the device.
Before all work on the device and in the event of work
interruptions:
- Disconnect the control unit from the mains.
- Relieve the pressure from the spray gun and device.
- Secure the spray gun against actuation.
Observe the operating and service instructions at all times when
carrying out work.
WARNING
Ball valve version in:
Stainless steel
Designation
Order No.
1
1
HD fi lter DN10-PN270 SSt, complete
2329024
2
1
Filter housing
2324542
3
1
Union nut
2324543
4
1
Reducing double nipple with 2x60°
2325826
5
1
O-ring
9955863
7
1
Distribution housing
2324544
8
1
Relief valve
169248
10
1
Filter support
9894245
11
1
Filter cartridge *
* Filter cartridge 200
295721
* Filter cartridge 100
3514068
Filter cartridge 50
3514069
Filter cartridge 20
291564
12
1
Cone spring
3514058
13
1
Outlet pipe
2324552
21
1
Pressure ring d45
2325562
23
1
Hexagon plug
2323718
34
1
Loctite 542 50 ml; 50 cc
9992831
35
1
Mobilux EP 2 grease
9998808
36
1
Anti-sieze paste tube
9992609
37
1
Molykote DX grease
9992616
= Wearing part
= Not part of the standard equipment but available as a special accessory.
ORDER NUMBER DOC 2333548
11.7
TROLLEY
Distance
Designation
Order No. for
Order No. for
1
1
Trolley, complete
2325901
2325916
2
1
Stand, left, 4"-6" (welded)
--
3
1
Stand, right, 4"-6" (welded)
--
4
4
Hexagon screw DIN931 M6x75
9907140
5
6
Self-locking hexagon nut, M6
9910204
6
2
Wheel, D250
2304440
7
4
Washer
340372
8
4
Cotter pin
9995302
9
1
Wheel axle 4"-6"
--
10
2
Connecting part 4"-6"
367943
11
2
Tube plug, ribbed
--
12
2
Saddle feet for round tubes
--
13
2
Plug
--
--
14
4
Hexagon bolt
9900218
9900126
15
1
Wall mount
2332143
2332145
16
2
Hexagon screw without shaft M6x55
3061695
17
2
Handle
9998747
= Wearing part
Leopard
ORDER NUMBER DOC 2333548
11.8
"HEAVY DUTY" TROLLEY
Designation
Order No. for
Leopard
Order No. for
Jaguar
1
1
Trolley, heavy duty
369024
2
4
Washer, DIN125, A6.4 or A8.4
9920103
9920102
3
2
Wheel
9998892
4
2
Holding ring
9998894
5
2
Quick fastener
9998895
6
2
Stopper black
--
7
2
Handle with hand protection
9998893
8
4
Hexagon screw DIN931 M6x75 or M8x80
9907140
9900151
= Wearing part
ORDER NUMBER DOC 2333548
12 GUARANTEE AND CONFORMITY DECLARATIONS
12.1
IMPORTANT NOTES REGARDING PRODUCT LIABILITY
12.2
WARRANTY CLAIM
As a result of an EC regulation eff ective from January 1, 1990, the manufacturer shall only
be liable for his product if all parts originate from him or are approved by him, and if the
devices are properly mounted, operated and maintained.
The manufacturer will not be held liable or will only be held partially liable if third-party
accessories or spare parts have been used.
With genuine WAGNER accessories and spare parts, you have the guarantee that all safety
regulations are complied with.
Full warranty is provided for this device:
We will at our discretion repair or replace free of charge all parts which within 36 months
in single-shift, 18 months in double-shift or 9 months in triple-shift operation from date of
receipt by the purchaser are found to be wholly or substantially unusable due to causes
prior to the sale, in particular faulty design, defective materials or poor workmanship.
The type of warranty provided is such that the device or individual components of the
device are either replaced or repaired as we see fi t. The resulting costs, in particular
shipping charges, road tolls, labour and material costs will be borne by us except where
these costs are increased due to the subsequent shipment of the device to a location other
than the address of the purchaser.
We do not provide warranty for damage that has been caused or contributed to for the
following reasons:
Unsuitable or improper use, faulty installation or commissioning by the purchaser or a
third party, normal wear, negligent handling, defective maintenance, unsuitable coating
products, substitute materials and the action of chemical, electrochemical or electrical
agents, except when the damage is attributable to us.
Abrasive coating products such as red lead, emulsions, glazes, liquid abrasives, zinc dust
paints and so forth reduce the service life of valves, packings, spray guns, nozzles, cylinders,
pistons etc. Wear and tear due to such causes are not covered by this warranty.
Components that have not been manufactured by WAGNER are subject to the original
warranty of the manufacturer.
Replacement of a component does not extend the period of warranty of the device.
The device should be inspected immediately upon receipt. To avoid losing the warranty,
we or the supplier company are to be informed in writing about obvious faults within
14 days upon receipt of the device.
We reserve the right to have the warranty compliance met by a contracting company.
The services provided by this warranty are dependent on evidence being provided in the
form of an invoice or delivery note. If the examination discovers that no warranty claim
exists, the costs of repairs are charged to the purchaser.
It is clearly stipulated that this warranty claim does not represent any constraint on statutory
regulations or regulations agreed to contractually in our general terms and conditions.
J. Wagner AG
II 2G IIB c T3 X
OPERATING MANUAL
VERSION 02/2013
ORDER NUMBER DOC 2333548
12.4
REFERENCE TO GERMAN REGULATIONS AND GUIDELINES
12.3
CE DECLARATION OF CONFORMITY
Herewith we declare that the supplied version of
Pneumatic pumps and their spraypacks
comply with the following guidelines:
2006/42/EC
94/9/EC (ATEX Directive)
Applied standards, in particular:
DIN EN ISO 12100: 2011
DIN EN ISO 13732-1: 2008
DIN EN 13463-1: 2009
DIN EN 809: 2012
DIN EN 14462: 2010
DIN EN 13463-5: 2011
DIN EN ISO 4413: 2011
DIN EN 12621: 2011
DIN EN ISO 80079-34: 2012
DIN EN ISO 4414: 2011
DIN EN 1127-1: 2011
Applied national technical standards and specifi cations, in particular:
Part 2 Chapter 2.29 and Chapter 2.36
Identifi cation:
EC Certifi cate of Conformity
The CE certifi cate of conformity is enclosed with this product. If needed, further copies
can be ordered through your WAGNER dealer by specifying the product name and serial
number.
Order number:
2302304
Part 2, Chapter 2.36 Working with Liquid Ejection Devices
Part 2, Chapter 2.29 Working with Coating Materials
Explosion protection rules
Avoiding ignition risks
Equipment for cleaning work pieces with solvents
Guidelines for liquid ejection devices
Painting rooms and equipment
Plant Safety Ordinance
Note: All titles can be ordered from Heymanns Publishing House in Cologne, or they
can be found on the Internet.
ORDER NUMBER DOC 2333548
Germany
J. WAGNER GmbH
Otto-Lilienthal-Str. 18
Postfach 1120
D- 88677 Markdorf
Telephone: +49 7544 5050
Telefax: +49 7544 505200
E-Mail: [email protected]
Switzerland
J. WAGNER AG
Industriestrasse 22
Postfach 663
CH- 9450 Altstätten
Telephone: +41 (0)71 757 2211
Telefax: +41 (0)71 757 2222
E-Mail: [email protected]
Belgium
WSB Finishing Equipment
Veilinglaan 56/58
B- 1861 Wolvertem
Telephone: +32 (0)2 269 4675
Telefax: +32 (0)2 269 7845
E-Mail: [email protected] / HP www.wsb-wagner.eu
Denmark
WAGNER Industrial Solution Scandinavia
Viborgvej 100, Skærgær
DK- 8600 Silkeborg
Telephone: +45 70 200 245
Telefax: +45 86 856 027
E-Mail [email protected]
United Kingdom
WAGNER Spraytech (UK) Ltd.
Haslemere Way
Tramway Industrial Estate
GB- Banbury, OXON OX16 8TY
Telephone: +44 (0)1295 265 353
Telefax: +44 (0)1295 269861
E-Mail: [email protected]
France
J. WAGNER France S.A.R.L.
Parc de Gutenberg - Bâtiment F8
8, Voie la Cardon
F- 91127 Palaiseau-Cedex
Telephone: +33 1 825 011 111
Telefax: +33 1691 946 55
E-Mail: [email protected]
Netherlands
WSB Finishing Equipment B.V.
De Heldinnenlaan 200
NL- 3543 MB Utrecht
Telephone: +31 (0) 30 241 4155
Telefax: +31 (0) 30 241 1787
E-Mail: [email protected] / HP www.wsb-wagner.eu
Italy
WAGNER COLORA S.r.l
Via Fermi, 3
I- 20875 Burago di Molgora (MB)
Telephone: +39 039 625021
Telefax: +39 039 6851800
E-Mail: [email protected]
Japan
WAGNER Spraytech Ltd.
2-35, Shinden Nishimachi
J- Daito Shi, Osaka, 574-0057
Telephone: +81 (0) 720 874 3561
Telefax: +81/ (0) 720 874 3426
E-Mail: [email protected]
Austria
J. WAGNER GmbH
Otto-Lilienthal-Str. 18
Postfach 1120
D- 88677 Markdorf
Telephone: +49 (0) 7544 5050
Telefax: +49 (0) 7544 505200
E-Mail: [email protected]
Sweden
WAGNER Industrial Solutions Scandinavia
Skolgatan 61
SE- 568 31 Skillingaryd
Telephone: +46 (0) 370 798 30
Telefax: +46 (0) 370 798 48
E-Mail: [email protected]
Spain
WAGNER Spraytech Iberica S.A.
Ctra. N- 340, Km. 1245,4
E- 08750 Molins de Rei (Barcelona)
Telephone: +34 (0) 93 680 0028
Telefax: +34 (0) 93 668 0156
E-Mail: [email protected]
Czechoslovakia
WAGNER s.r.o.
Nedasovská Str. 345
15521 Praha 5 - Zlicin
Telephone: +42 (0) 2 579 50 412
Telefax: +42 (0)2 579 51 052
E-Mail: [email protected]
USA
WAGNER Systems Inc.
300 Airport Road, unit 1
Elgin, IL 60123 USA
Telephone: +1 630 503 2400
Telefax: +1 630 503 2377
E-Mail: [email protected]