WAGNER Puma Operating Manual

Specifications

Brand: WAGNER
Category: Water Pump
Model: Puma (Operating Manual)
File Type: PDF
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Pages: 80

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Icebreaker Piston Pumps

Flow Rate 300 cm3 - 600 cm3 Version 02/2013 Translation of the Original Operating Manual

ORDER NUMBER DOC 2333548

Contents 1 ABOUT THESE INSTRUCTIONS 6 1.1 Preface 6 1.2 Warnings, Notices and Symbols in these Instructions 6 1.3 Languages 7 1.4 Abbreviations in the Text 7 2 CORRECT USE 8 2.1 Device Types 8 2.2 Type of Use 8 2.3 Use in an Explosion Hazard Area 8 2.4 Safety Parameters 8 2.5 Processible Materials 9 2.6 Reasonably Foreseeable Misuse 9 2.7 Residual Risks 10 3 IDENTIFICATION 11 3.1 Explosion Protection Identifi cation 11 3.2 Identifi cation X 11 4 GENERAL SAFETY INSTRUCTIONS 12 4.1 Safety Instructions for the Operator 12 4.1.1 Electrical Equipment 12 4.1.2 Personnel Qualifi cations 12 4.1.3 Safe Work Environment 12 4.2 Safety Instructions for Staff 13 4.2.1 Safe Handling of WAGNER Spray Devices 13 4.2.2 Grounding the Device 14 4.2.3 Material Hoses 14 4.2.4 Cleaning 15 4.2.5 Handling Hazardous Liquids, Varnishes and Paints 15 4.2.6 Touching Hot Surfaces 15 4.3 Use in Areas Subject to Explosion Hazards 16 4.3.1 Safety Regulations 16 4.3.2 Operation without Fluid 17 5 DESCRIPTION 18 5.1 Areas of Application 18 5.1.1 Correct Use 18 5.1.2 Processible Materials 18 5.1.3 Recommended Application Areas 19 5.2 Scope of Delivery 19 5.3 Data 20 5.3.1 Materials of Paint-wetted Parts 20 5.3.2 Recommended Packings 20 5.3.3 Technical Data 21 5.3.4 Measurements and Connections 22 5.3.5 Performance Diagrams 24

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5.4 Function 27 5.4.1 Pump 27 5.4.2 Pressure Regulator Unit 28 5.4.3 High-pressure Filter (Option) 29 5.4.4 Stroke Count (Option) 30 6 ASSEMBLY AND COMMISSIONING 31 6.1 Transportation 31 6.2 Storage 31 6.3 Assembling the Pump 32 6.4 Grounding 33 6.5 Commissioning 35 6.5.1 Safety Instructions 35 6.5.2 Filling with Separating Agent 36 6.5.3 Basic Flushing 37 7 OPERATION 38 7.1 Filling with Working Material 38 7.2 Work 39 7.2.1 Spraying 39 7.2.2 Pressure Relief / Work Interruption 39 7.2.3 Decommissioning and Cleaning 40 7.3 Long-term Storage 40 8 TROUBLE SHOOTING AND RECTIFICATION 41 9 MAINTENANCE 42 9.1 High-pressure Hoses 43 9.2 Decommisioning 43 10 ACCESSORIES 44 10.1 Material Outlet Accessories 44 10.2 Material Inlet Accessories 46 10.3 Trolley, Rack and Wall Mount Accessories 48 11 SPARE PARTS 51 11.1 How Can Spare Parts Be Ordered? 51 11.2 Overview of Components 52 11.3 Air Motors 54 11.3.1 Puma and Leopard Air Motors 54 11.3.2 Puma Air Motor Regulator 57 11.3.3 Leopard Air Motor Regulator 58 11.3.4 Jaguar Air Motor 59 11.3.5 Jaguar Air Motor Regulator 63 11.4 Fluid Sections 64 11.4.1 Fluid Section 300 cm³ 64 11.4.2 Fluid Section 600 cm³ 67 11.5 High-pressure Filter (up to 530 bar; 7687 psi) 70 11.6 High-pressure Filter (up to 270 bar; 3916 psi) 72 11.7 Trolley 74 11.8 "Heavy Duty" Trolley 75 Contents

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12 GUARANTEE AND CONFORMITY DECLARATIONS 76 12.1 Important Notes Regarding Product Liability 76 12.2 Warranty Claim 76 12.3 CE Declaration of Conformity 77 12.4 Reference to German Regulations and Guidelines 77 Contents

ORDER NUMBER DOC 2333548

1 ABOUT THESE INSTRUCTIONS 1.1 PREFACE 1.2 WARNINGS, NOTICES AND SYMBOLS IN THESE INSTRUCTIONS Warning instructions in this operating manual highlight particular dangers to users and device and state measures for avoiding the hazard. These warning instructions fall into the following categories: Danger - immediate risk of danger. Non-observance will result in death or serious injury. Warning - possible imminent danger. Non-observance may result in death or serious injury. Caution - a possibly hazardous situation. Non-observance may result in minor injury. Notice - a possibly hazardous situation. Non-observance may result in material damage. Note - provides information about particular characteristics and how to proceed. This information warns you of a hazard! Possible consequences of not observing the warning instructions. The signal word indicates the hazard level. The measures for preventing the hazard and its consequences. DANGER This information warns you of a hazard! Possible consequences of not observing the warning instructions. The signal word indicates the hazard level. The measures for preventing the hazard and its consequences. WARNING This information warns you of a hazard! Possible consequences of not observing the warning instructions. The signal word indicates the hazard level. The measures for preventing the hazard and its consequences. CAUTION This information warns you of a hazard! Possible consequences of not observing the warning instructions. The signal word indicates the hazard level. The measures for preventing the hazard and its consequences. NOTICE The operating manual contains information about safely operating, maintaining, cleaning and repairing the device. The operating manual is part of the device and must be available to operating and service staff . Operating and service personnel should be instructed according to the safety instructions. The device may only be operated in compliance with this operating manual. This equipment can be dangerous if it is not operated according to the instructions in this operating manual.

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1.3 LANGUAGES The operating manual is available in the following languages: Language Order No. Language Order No. German 2333547 English 2333548 French 2333549 Italian 2333550 Spanish 2333551 The corresponding service instructions are available under the following order number: Language Order No. Language Order No. German 2336589 English 2336590 1.4 ABBREVIATIONS IN THE TEXT Number of pieces Position Marking in the spare parts lists Order No. Order number Double stroke Stainless steel Two components

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2 CORRECT USE 2.1 DEVICE TYPES Pneumatic pump with spraypack: 2.2 TYPE OF USE 2.3 USE IN AN EXPLOSION HAZARD AREA The device is suitable for processing liquid materials like paints and varnishes in accordance with their classifi cation into explosion classes IIA or IIB. The pneumatic pump can be employed in explosion hazard zones (Zone 1). 2.4 SAFETY PARAMETERS WAGNER accepts no liability for any damage arising from incorrect use. Use the device only to work with the materials recommended by WAGNER. Only operate the device as a whole. Do not deactivate safety fi xtures. Use only WAGNER original spare parts and accessories. The pneumatic pump may only be operated under the following conditions: The operating staff must be trained on the basis of this operating manual. The safety regulations listed in this operating manual must be observed. The operating, maintenance and repair information in this operating manual must be observed. The statutory requirements and accident prevention regulation standards in the country of use must be observed.

ORDER NUMBER DOC 2333548

2.5 PROCESSIBLE MATERIALS Fluid materials like paints and varnishes. Abrasive materials and pigments! Greater wear of parts carrying the material. Use the application-oriented model (fl ow rate/cycle, material, valves, etc.) as indicated in Chapter 5.3.3. Check if the fl uids and solvents used are compatible with the pump construction materials as indicated in Chapter 5.3.1. NOTICE 2.6 REASONABLY FORESEEABLE MISUSE The following is prohibited: coating work pieces which are not grounded, unauthorized conversions and modifi cations to the pneumatic pump, processing dry or similar coating materials, and using defective components, spare parts or accessories other than those described in Chapter 10 of this operating manual. The forms of misuse listed below may result in health issues and/or equipment damage: use of powder as coating material and incorrectly set values for processing. Wagner pneumatic pumps are not designed for pumping food.

ORDER NUMBER DOC 2333548

2.7 RESIDUAL RISKS Residual risks are risks which cannot be excluded even in the event of correct use. If necessary, warning and prohibition signs at the relevant points of risk indicate residual risks. Residual risk Source Consequences Specifi c measures Lifecycle phase Skin contact with paints and cleaning agents Handling of paints and cleaning agents Skin irritations, Wear protective clothing Operation, allergies Observe safety data sheets maintenance, disassembly Paint in air outside the defi ned working area Painting outside the defi ned working area Inhalation of substances which are hazardous to health Observe working and operating instructions Operation, maintenance

ORDER NUMBER DOC 2333548

3.1 EXPLOSION PROTECTION IDENTIFICATION As defi ned in the Directive 94/9/EC (ATEX 95), the device is suitable for use in areas where there is an explosion hazard. European Communities Symbol for explosion protection Device class II Category 2 (Zone 1) Ex-atmosphere gas Explosion group Constructional security Temperature class: maximum surface temperature < 200 °C; 392 °F Special Notes (see Chapter 3.2) 3 IDENTIFICATION 3.2 IDENTIFICATION X Maximum surface temperature The maximum surface temperature of the piston pump can be reached if it runs dry. Ensure that the piston pump is fi lled with suffi cient working or fl ushing agent. Ensure that the separating agent container is fi lled with suffi cient separating agent. Ignition temperature of the coating material Ensure that the ignition temperature of the coating material is above the maximum surface temperature. Ambient temperature The permissible ambient temperature is: +5 °C to +60 °C; +41 °C to 140 °F. Medium supporting atomizing To atomize the material, use only weakly oxidizing gases, e.g. air.

ORDER NUMBER DOC 2333548

4 GENERAL SAFETY INSTRUCTIONS 4.1 SAFETY INSTRUCTIONS FOR THE OPERATOR 4.1.1 ELECTRICAL EQUIPMENT 4.1.2 PERSONNEL QUALIFICATIONS 4.1.3 SAFE WORK ENVIRONMENT Keep this operating manual at hand near the device at all times. Always follow local regulations concerning occupational safety and accident prevention. Electrical devices and equipment To be provided in accordance with the local safety requirements with regard to the operating mode and ambient infl uences. May only be maintained by skilled electricians or under their supervision. Must be operated in accordance with the safety regulations and electrotechnical regulations. Must be repaired immediately in the event of problems. Must be decommissioned if they pose a hazard. Must be de-energized before work is commenced on active parts. Inform staff about planned work. Observe electrical safety regulations. Ensure that the device is operated and repaired only by trained persons. Ensure that the fl oor in the working area is electrically conductive in accordance with EN 61340-4-1 (resistance must not exceed 100 MOhm). Ensure that all persons within the working area wear electrostatically conductive shoes. Footwear must comply with EN 20344. The measured insulation resistance may not exceed 100 MOhm. Ensure that during spraying, persons wear electrically conductive gloves. The grounding takes place via the spray gun handle. If protective clothing is worn, including gloves, it has to comply with EN 1149-5. The measured insulation resistance may not exceed 100 MOhm. Paint mist extraction systems must be fi tted on site according to local regulations. Ensure that the following components of a safe working environment are available: – Material/air hoses adapted to the working pressure. – Personal safety equipment (breathing and skin protection). Ensure that there are no ignition sources such as naked fl ames, sparks, glowing wires or hot surfaces in the vicinity. Do not smoke.

ORDER NUMBER DOC 2333548

4.2.1 SAFE HANDLING OF WAGNER SPRAY DEVICES The spray jet is under pressure and can cause dangerous injuries. Avoid injection of paint or cleaning agents: Never point the spray gun at people. Never reach into the spray jet. Before all work on the device, in the event of work interruptions and functional faults: - Switch off the energy/compressed air supply. - Relieve the pressure from the spray gun and device. - Secure the spray gun against actuation. In the event of functional faults: remedy the fault as described in the "Trouble Shooting" chapter. The liquid emitters are to be checked for safe working conditions by an expert (e.g. Wagner Service Technician) as often as necessary or at least every 12 months, in accordance with the guidelines for liquid emitters (ZH 1/406 and BGR 500 Part 2 Chapter 2.36). – For shut down devices, the examination can be suspended until the next start-up. Carry out the work steps as described in the "Pressure Relief / Work Interruptions" chapter: – if pressure relief is required. – if the spraying work is interrupted or stopped. – before the device is cleaned on the outside, checked or serviced. – before the spray nozzle is installed or cleaned. In the event of skin injuries caused by paint or cleaning agents: Note down the paint or cleaning agent that you have been using. Consult a doctor immediately. Avoid danger of injury through recoil forces: Ensure that you have firm footing when operating the spray gun. Only hold the spray gun briefl y in a position. 4.2 SAFETY INSTRUCTIONS FOR STAFF Always follow the information in these instructions, particularly the general safety instructions and the warning instructions. Always follow local regulations concerning occupational safety and accident prevention.

ORDER NUMBER DOC 2333548

Ensure that the hose material is chemically resistant to the sprayed materials. Ensure that the material hose is suitable for the pressure generated in the device. Ensure that the following information can be seen on the high pressure hose: - Manufacturer - Permissible operating overpressure - Date of manufacture. Make sure that the hoses are laid only in suitable places. In no case, should hoses be laid in the following places: – in high-traffic areas, – on sharp edges, – on moving parts or – on hot surfaces Make sure that the hoses are never used to pull or move the equipment. The electrical resistance of the complete high pressure hose must be less than 1 MOhm. Several liquids have a high expansion coeffi cient. In some cases their volume can rise with consequent damage to pipes, fi ttings, etc. and cause fl uid leakage. When the pump sucks liquid from a closed container, ensure that air or suitable gas can enter the container to avoid a vacuum being generated in the container itself. Thus a negative pressure is avoided. The vacuum could implode the container (squeeze) and can cause it to break. The container would leak and the liquid would fl ow out. The pressure created by the pump is a multiplication of the inlet air pressure. 4.2.3 MATERIAL HOSES 4.2.2 GROUNDING THE DEVICE In order to avoid electrostatic charging of the device, the device must be grounded. Friction, fl owing liquids and air or electrostatic coating processes create charges. Flames or sparks can form during discharge. Ensure that the device is grounded for every spraying operation. Ground the work pieces to be coated. Ensure that all persons inside the working area are grounded, e.g. that they are wearing electrostatically conductive shoes. Wear electrostatically conductive gloves when spraying. The grounding takes place via the spray gun handle.

ORDER NUMBER DOC 2333548

4.2.6 TOUCHING HOT SURFACES Touch hot surfaces only if you are wearing protective gloves. When operating the unit with a coating material with a temperature of > 43 °C; 109.4 °F: - Identify the device with a warning sticker "Warning - hot surface". Order No. 9998910 Instruction sticker 9998911 Protection sticker Note: Order the two stickers together. 4.2.5 HANDLING HAZARDOUS LIQUIDS, VARNISHES AND PAINTS When preparing or working with paint and when cleaning the device, follow the working instructions of the manufacturer of the paints, solvents and cleaning agents being used. Take the specifi ed protective measures. In particular, wear safety goggles, protective clothing and gloves, as well as hand protection cream if necessary. Use a mask or a breathing apparatus if necessary. For suffi cient health and environmental safety: Operate the device in a spray booth or on a spraying wall with the ventilation (extraction) switched on. Wear suitable protective clothing when working with hot materials. De-energize the device electrically. Disconnect the pneumatic supply line. Relieve the pressure from the device. Ensure that the flash point of the cleaning agent is at least 5 K above the ambient temperature. To clean, use cloths and brushes moistened with solvent. Never use hard objects or spray on cleaning agents with a gun. Preferably, non-combustible cleaning agents should be used. An explosive gas/air mixture forms in closed containers. When cleaning devices with solvents, never spray into a closed container. Only use electrically conductive containers for cleaning liquids. The containers must be grounded. 4.2.4 CLEANING

ORDER NUMBER DOC 2333548

4.3 USE IN AREAS SUBJECT TO EXPLOSION HAZARDS The pneumatic pump may be used in areas subject to explosion hazards. The following safety regulations must be observed and followed. 4.3.1 SAFETY REGULATIONS Safe handling of WAGNER spray devices Mechanical sparks can form if the device comes into contact with metal. In an explosive atmosphere: Do not knock or push the device against steel or rusty iron. Do not drop the device. Use only tools that are made of a permitted material. Ignition temperature of the pumped material Check that the ignition temperature of the pumped material is higher than the max. allowable surface temperature. Medium supporting atomizing To atomize the material, use only weakly oxidizing gases, e.g. air. Surface spraying, electrostatic Do not spray system parts with electrostatic. Cleaning If there are deposits on the surfaces, the device may form electrostatic charges. Flames or sparks can form during discharge. Remove deposits from the surfaces to maintain conductivity. Use only a damp cloth to clean the device.

ORDER NUMBER DOC 2333548

4.3.2 OPERATION WITHOUT FLUID Avoid running the pump sucking air (without fl uid inside). The air, combined with the vapor of fl ammable fl uids, can generate internal areas with an explosion hazard. Periodically check that the pump is working regularly, paying special attention to the presence of air in the pumped fl uid, which may be caused by damaged packings. Avoid operating the pump with damaged packing. Ensure that the separating agent container is fi lled with suffi cient separating agent.

ORDER NUMBER DOC 2333548

5 DESCRIPTION 5.1 AREAS OF APPLICATION 5.1.2 PROCESSIBLE MATERIALS 5.1.1 CORRECT USE The pneumatic piston pump is suitable for processing liquid materials according to Chapter 5.1.2. Application Water-dilutable materials Solvent based varnish and paints Primers Epoxy and polyurethane paints and varnish Liquid plastics Wax based underside protection Oils Emulsions Filled paints Chemically aggressive materials that attack carbide seats Legend recommended limited suitability less suitable Abrasive materials and pigments! Greater wear of parts carrying the material. Use suitable combinations of devices (packings, valves etc.) NOTICE

ORDER NUMBER DOC 2333548

5.1.3 RECOMMENDED APPLICATION AREAS 5.2 SCOPE OF DELIVERY Application Furniture industry Kitchen manufacturers Wood industry Window factories Steel-processing industry Construction of vehicles Automotive industry Corrosion protection operations Original equipment manufacturer Contract coating companies Mechanical engineering Plastics industry Municipal enterprises Legend recommended limited suitability less suitable Pneumatic piston pump consisting of: Fluid section Air motor Connection elements Air pressure regulator for air motor and ball valve The scope of delivery also includes: Separating agent 250 ml; 250 cc Order No.: 9992504 Conformity certifi cate See Chapter 12 Operating manual, German Order No.: 2333547 Operating manual in the local language See Chapter 1 The delivery note shows the exact scope of delivery. Accessories: see Chapter 10.

ORDER NUMBER DOC 2333548

5.3 DATA 5.3.1 MATERIALS OF PAINT-WETTED PARTS 5.3.2 RECOMMENDED PACKINGS WAGNER packings are manufactured in four diff erent materials: Code Material Color dark brown black transparent Leather PTFE with graphite Ultra high molecular weight polyethylene PTFE white Each material has the following properties, which infl uence the packings: Mechanical stability poor good good poor Friction coeffi cient poor very good good very good Sealing force good* good good good Chemical resistance poor good very good very good Temperature resistance good poor - good very good poor * for abrasive materials Standard combinations: Standard pumps Heavy duty (high pressure) pumps Hardener pumps in 2-component systems Housing Stainless steel Piston Stainless steel and hard chrome Valve balls Stainless steel Valve seats Carbide O-rings PTFE Packings Standard = Ultra high molecular weight polyethylene = PTFE with graphite Outgoing air containing oil! Risk of poisoning if inhaled. Air motor switching problems. Provide compressed air free from oil and water (Quality Standard 5.5.4 according to ISO 8573.1) 5.5.4 = 40 μm / +7 / 5 mg/m³. WARNING

ORDER NUMBER DOC 2333548

Description Devices Pump ratio 8 :1 3 : 1 18 :1 8 : 1 38 : 1 Flow volume per double stroke (DH) cm3; cc 300 600 300 600 300 Maximum operating pressure MPa 6.4 2.4 13.8 6.2 27 bar 64 24 138 62 270 psi 928 348 2002 899 3916 Maximum possible strokes in operation /min 50 Maximum recommended strokes per minute in continuous operation /min 30 Minimum / maximum air inlet pressure MPa 0.25-0.8 2.5-8 36-116 0.25-0.77 2.5-7.7 36-112 0.25-0.71 bar 2.5-7.1 psi 36-103 Ø air inlet connection (inside thread) inch G 1/2" G 1" Minimum Ø of the compressed air supply line mm 9 0.35 13 0.51 25 inch 0.98 Air consumption at 0.6 MPa; 6 bar; 87 psi per double stroke nl 16.5 0.58 37.3 1.32 79.9 scf 2.82 Air motor piston diameter mm 100 3.94 150 5.9 220 inch 8.66 Air motor piston stroke mm 150 6 inch Sound pressure level at maximum permissible air pressure* dB(A) 78 81 83 Sound pressure level at 0.6 MPa; 6 bar; 87 psi air pressure* dB(A) 74 78 81 Sound pressure level at 0.4 MPa; 4 bar; 58 psi air pressure* dB(A) 69 74 76 Material inlet (outside thread) M36x2 G 1½" M36x2 G 1½" M36x2 Material outlet (outside thread) mm M24x1.5 Material pH value 3.5 ÷ 9 Maximum material pressure at pump inlet MPa 2 bar 20 psi 290 Material temperature +5 ÷ +80 +41 ÷ +176 Ambient temperature +5 ÷ +60 +41 ÷ +140 Weight kg 32 35 40 43 56 lb 70 77 88 95 123 Allowable inclination for operation ± 10 * A-rated sound pressure level measured at 1 m distance, LpA1m, according to DIN EN 14462: 2005. Reference measurements have been made by SUVA (Swiss accident insurance institute). 5.3.3 TECHNICAL DATA

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Unit A mm 972 992 1034 1055 1093 inch 38.3 39.1 40.7 41.5 43.0 B mm 169 6.7 240 9.4 304 inch 12 C mm 321 12.6 434 17.1 581 inch 22.9 D mm 335 13.2 380 15 516 inch 20.3 E mm 637 657 654 675 577 inch 25.1 25.9 25.7 26.6 22.7 F mm 134 5.3 192 7.6 244 inch 9.6 G mm 182 7.17 230 9.06 inch Stroke mm 80 3.15 110 4.33 inch I mm 25 1 20x35 0.8x1.4 20x48 inch 0.8x1.9 J mm M6 M8 K M36x2 G 1½" M36x2 G 1½" M36x2 L1 mm M24x1.5 L2 inch G 3/4" M inch G 1/2" G 1" N inch G 1/4" O mm 106 4.17 129 5.1 135.5 inch 5.3 P mm 96.5 3.80 111.5 4.39 238 inch 9.37 Q mm 9 0.35 inch R mm 7 0.28 9 inch 0.35 S mm 149 5.87 167 6.57 206 inch 8.11 T mm 55 2.2 30 1.2 17 inch 0.67 5.3.4 MEASUREMENTS AND CONNECTIONS

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Wall mount Wall mount Wall mount

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Diagram for PUMA 8-300 Stroke frequency /min Material pressure Air consumption Water delivery rate A = 8 bar (0.8 MPa/ 116 psi) air pressure B = 6 bar (0.6 MPa/ 87 psi) air pressure C = 4 bar (0.4 MPa/ 58 psi) air pressure Reading example ����� ����� ����� ����� ����� ����� ������� 5.3.5 PERFORMANCE DIAGRAMS Stroke frequency /min Material pressure bar (MPa) psi Air consumption nl/min Water delivery rate l/min

ORDER NUMBER DOC 2333548

Diagram for PUMA 3-600 Stroke frequency /min Material pressure Air consumption Water delivery rate A = 8 bar (0.8 MPa/ 116 psi) air pressure B = 6 bar (0.6 MPa/ 87 psi) air pressure C = 4 bar (0.4 MPa/ 58 psi) air pressure Diagram for LEOPARD 18-300 Stroke frequency /min Material pressure Air consumption Water delivery rate A = 7.7 bar (0.77 MPa/ 112 psi) air pressure B = 6 bar (0.6 MPa/ 87 psi) air pressure C = 4 bar (0.4 MPa/ 58 psi) air pressure

ORDER NUMBER DOC 2333548

Diagram for LEOPARD 8-600 Stroke frequency /min Material pressure Air consumption Water delivery rate A = 7.7 bar (0.77 MPa/ 112 psi) air pressure B = 6 bar (0.6 MPa/ 87 psi) air pressure C = 4 bar (0.4 MPa/ 58 psi) air pressure � �������� �������� �������� �������� �������� �������� � �� �� �� �� �� �� ���� ����� ���� ����� ���� ����� � ���� ������ ���� ����� ���� ������ ���� ������ ���� ����� ���� ����� ���� ��� ��� ��� ��������� ���������� ������ ������ ����� ����� ��� ��� ��� ������� Diagram for JAGUAR 38-300 Stroke frequency /min Material pressure Air consumption Water delivery rate A = 7.1 bar (0.71 MPa/ 103 psi) air pressure B = 6 bar (0.6 MPa/ 87 psi) air pressure C = 4 bar (0.4 MPa/ 58 psi) air pressure

ORDER NUMBER DOC 2333548

5.4.1 PUMP 5.4 FUNCTION Fluid section (9) The fl uid section has been designed as a piston pump with exchangeable ball valves and continuous lower packing. The pump pistons and working surface of the cylinder are hard chrome-plated. The upper and lower packings are automatically adjusted by pressure springs to achieve a long service life. Between the air motor and the fl uid section there is a separating agent cup (7) for holding the separating agent. 1 Control housing with integrated silencer 2 Air pressure regulator 3 Ball valve 4 Air motor 5 Compressed air inlet 6 Mounting fl ange 7 Separating agent cup 8. Material outlet 9 Fluid section 10 Material inlet 11 Grounding connection Overpressure! Risk of injury from bursting components. Never change the safety valve setting. WARNING Function principle The piston pump is driven with compressed air (2). This compressed air moves the air piston up and down in the air motor (4) and it also moves the associated pump piston up and down in the fl uid section (9). In the control housing (1), the air pressure is redirected at the end of each stroke with the help of the reversing valve. The working material is sucked up during the upwards stroke and is continuously conveyed towards the material outlet (8) in both stroke directions. Air motor (4) The air motor with its pneumatic reverse (1) does not require pneumatic oil. The compressed air is fed to the motor via the air regulator (2) and the ball valve (3). The air motor is fi tted with a safety valve. The safety valve has been set and sealed at the factory. In case of pressures over and above the permissible operating pressure, the valve, which is held with a spring, automatically opens and releases the excess pressure.

ORDER NUMBER DOC 2333548

5.4.2 PRESSURE REGULATOR UNIT Positions of the ball valve 1 Closed: The operating pressure in the air motor is relieved. (Control air pressure is still present) 2 Closed: The air motor can still be under pressure. 3 Open: working position 1 Pressure regulator 2 Ball valve 3 Pressure gauge 4 Compressed air inlet Illustration: Leopard 18-300

ORDER NUMBER DOC 2333548

5.4.3 HIGH-PRESSURE FILTER (OPTION) Closed Open Preferred installation position of the high pressure fi lter To ensure problem-free operation it is recommended that a WAGNER high pressure fi lter be used. These have been developed especially for WAGNER pneumatic pumps. The fi lter inserts can be exchanged depending on the material to be used. The respective high pressure fi lters and their inserts for the device can be found in the accessories list. 1 Fluid section connection 2 Material outlet 3 Return line up to 530 bar; 7687 psi B_04064 2 3 1 Open (Return line) Closed (Spraying) up to 270 bar; 3916 psi

ORDER NUMBER DOC 2333548

5.4.4 STROKE COUNT (OPTION) Each air motor has a 1/8" air connection with which the air pressure in the lower air motor chamber can be measured. This signal can be used for counting the strokes in an external control, for example. The pressure signal corresponds to the set working air pressure and is available during the complete upwards stroke of the pump. If both of the signal fl anks are evaluated, the upper and lower reversal point can be determined. A 4/2mm; 0.16/0.08 inch air hose is used as an air signal line. Pneumatic pumps: Puma and Leopard Pneumatic pumps: Jaguar Order No. Designation 1 9998675 Threaded plug 2 9999066 Male stud elbow 3 9982072 Air hose (per meter) 4 9943049 Pneumatic pre-selection counter

ORDER NUMBER DOC 2333548

6 ASSEMBLY AND COMMISSIONING 6.2 STORAGE 6.1 TRANSPORTATION Only pumps without trolleys may be lifted by the ring nut or ring bolt (see accessories) and transported short distances. Store the pump in a closed and dry environment. Thoroughly clean the pump, if a long-term decommissioning is planned. When resuming pump operation, proceed as described in the following chapters. Discharge of electrostatically charged components in atmospheres containing solvents! Explosion hazard from electrostatic sparks. Clean the pump only with a damp cloth. WARNING Pump types: Puma and Leopard The pump can be moved on a trolley (4"/6-Trolley) or manually without lifting equipment or a crane. Pump type: Jaguar The pump must be moved on a trolley (heavy duty trolley) or with lifting equipment or a crane.

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6.3 ASSEMBLING THE PUMP Procedure: 1. Mount the pump on a stand, a trolley or a wall mount (6). 2. Mount high pressure fi lter (3). 3. Mount suction system (5). 4. Mount return tube (4) or return hose. 5. Connect to material supply system or high pressure hose and gun in accordance with gun operating instructions (2). Notice This pump can be used as part of a spraying or feed system. The individual components are shown in the accessories, or can be arranged with a spraypack confi gurator. The nozzles must be selected according to the gun operating manual. Inclined ground! Risk of accidents if the device rolls away/falls. Position the carriage with the piston pump horizontally. If the surface is inclined, position the feet of the trolley towards the gradient. Secure the trolley. WARNING

R max < 1 M Ω

OPERATING MANUAL VERSION 02/2013 ORDER NUMBER DOC 2333548 6.4 GROUNDING Grounding scheme (example) Pump Paint container Work piece Conveyor Spraying stand Floor, electrostatically conductive Heavy paint mist if grounding is insuffi cient! Danger of poisoning. Insuffi cient paint application quality. Ground all device components. Ground the work pieces to be coated. WARNING Discharge of electrostatically charged components in atmospheres containing solvents! Explosion hazard from electrostatic sparks. Clean the piston pump only with a damp cloth. Ground all device components. Ground the work pieces to be coated. WARNING

ORDER NUMBER DOC 2333548

Cable cross sections Pump 4 mm2; Paint container 6 mm2; Conveyor 16 mm2; 16 mm2; Spray booth 16 mm2; Spraying stand Procedure: 1. Screw on grounding cable with eye. 2. Clamp the grounding cable clip to a grounding connection on site. 3. Ground the material (paint) container to an on-site grounding connection. 4. Ground the other parts of the system to an on-site grounding connection. 16 mm2;

ORDER NUMBER DOC 2333548

6.5 COMMISSIONING 6.5.1 SAFETY INSTRUCTIONS Every time before starting up, the following points should be observed as laid down in the operating manual: - Observe all safety regulations in accordance with Chapter 4. - Carry out commissioning properly. High pressure spray jet! Danger to life from injecting paint or solvent. Never reach into the spray jet. Never point the spray gun at people. Consult a doctor immediately in the event of skin injuries caused by paint or solvent. Inform the doctor about the paint or solvent used. Never seal defective high pressure parts, instead relieve the pressure from them and replace them. WARNING Gas mixtures can explode if there is an incompletely filled pump! Danger to life from flying parts. Ensure that the pump and suction system are always completely filled with fl ushing agent or working medium. Do not spray the device empty after cleaning. WARNING Toxic and/or fl ammable vapor mixtures! Risk of poisoning and burns. Operate the device in a spray booth approved for the working materials. - or - Operate the device on an appropriate spraying wall with the ventilation (extraction) switched on. Observe national and local regulations for the outgoing air speed. WARNING

ORDER NUMBER DOC 2333548

6.5.2 FILLING WITH SEPARATING AGENT Before every start-up, the following points should be observed as laid down in the operating manual: - Secure gun with safety clip. - Check the permissible pressures. - Check all connections for leaks. - Check hoses for damage. It should be ensured that the device is in the following state before carrying out any work on it: - The pressure should be released from the pump and high-pressure hose with gun. - The gun should be secured with the safety clip. - Interrupt the air supply. closed open EMERGENCY STOP In case of unforeseen occurrences the ball valve (2) should be closed immediately and the return valve (3) opened. Place the supplied separating agent into the separating agent cup. Filling level: 1 cm; 0.4 inch under the cup edge. Separating agent: Order No. 9992504 Notice Maximum permissible inclination of pump for moving, transportation etc. after fi lling with separating agent is ± 30°. The pump must be vertical during operation. Piston pump dry run! High wear/damage to the packings. Paint or solvent can escape if the seals are dry. Ensure that the separating atgent container is fi lled with suffi cient separating agent. Fill level 1 cm; 0.4 inch under the pot edge. NOTICE

ORDER NUMBER DOC 2333548

1. Place empty container (5) under return tube (4). 2. Place suction hose (7) in the container with fl ushing agent (6). 3. Adjust the pressure regulator (1) to approx. 0.05 MPa; 0.5 bar; 7.25 psi. 4. Open return valve (3). 5. Slowly open the ball valve (2). 6. Adjust the air pressure on the pressure regulator (1) so that the pump runs smoothly. 7. Rinse the system until clean fl ushing agent fl ows into the container (5). 8. Close ball valve (2). 9. Close return valve (3). 10. Point the gun, without nozzle, into container (5) and open it. 11. Slowly open the ball valve (2). 12. Rinse until clean fl ushing agent fl ows from the gun. 13. Close ball valve (2). 14. When there is no pressure remaining in the system, close the gun. 15. Secure the gun. 16. Dispose of the contents of the container (5) according to the local regulations. closed open 6.5.3 BASIC FLUSHING Example: Airless spraying system

ORDER NUMBER DOC 2333548

7.1 FILLING WITH WORKING MATERIAL 1. Place empty container (5) under return tube (4). 2. Place suction hose (7) in the container with working material (6). Note: If the pump is equipped with a rigid suction system, it should only be dipped in into the working material up to the middle of the inlet housing at the maximum! 3. Adjust the pressure regulator (1) to approx. 0.05 MPa; 0.5 bar; 7.25 psi. 4. Open return valve (3). 5. Slowly open the ball valve (2). 6. Adjust the air pressure on the pressure regulator (1) so that the pump runs smoothly. 7. Close ball valve (2) as soon as pure working material starts coming from the return tube (4). 8. Close return valve (3). 9. Point the gun, without nozzle, into container (5) and open it. 10. Slowly open the ball valve (2). 11. Close ball valve (2) as soon as pure working material starts coming from the gun. 12. When there is no pressure remaining in the system, close the gun. 13. Secure the gun. 14. Dispose of the contents of the container (5) according to the local regulations. 7 OPERATION

ORDER NUMBER DOC 2333548

7.2.1 SPRAYING 7.2.2 PRESSURE RELIEF / WORK INTERRUPTION If the system has been used with two component materials: 7.2 WORK 1. Secure gun and place nozzle in the gun in accordance with the gun manual. 2. Slowly open the ball valve (2). 3. Set required working pressure on the pressure regulator (1). 4. Optimize the spraying results as laid down in the gun instructions. 5. Start work process. 1. Close gun. 2. Close ball valve (2). 3. Release the system by opening the gun. 4. Close and secure gun. 5. Open and close the return valve (3) to completely depressurize the system. Hardened material in the spraying system when 2-component material is processed! Destruction of pump and injection system. Follow the manufacturer‘s processing rules, particularly regarding the pot life. Flush thoroughly before the end of the pot life. The pot life is decreased by warmth. NOTICE

ORDER NUMBER DOC 2333548

7.2.3 DECOMMISSIONING AND CLEANING 7.3 LONG-TERM STORAGE 7. Put the whole system back together. 8. Check the level of the separating agent -> Chapter 6.5.2. 9. Fill the system with fl ushing agent as laid down in Chapter 7.1 "Filling with Working Material". Notice The device should be cleaned for maintenance purposes. Ensure that no remaining material dries and sticks. Procedure: 1. Work interruptions -> carry out the steps in Chapter 7.2.2. 2. Carry out the basic fl ushing -> Chapter 6.5.3. 3. Maintain the gun according to the operating manual. 4. Clean and check the suction system and the suction fi lter. 5. When using a high pressure fi lter: clean and check fi lter insert and fi lter housing. 6. Clean the outside of the system. Brittle fi lter pressure regulator! The container on the fi lter pressure regulator becomes brittle through contact with solvents and can burst. Flying parts can cause injury. Do not clean the container on the fi lter pressure regulator with solvents. WARNING Gas mixtures can explode if there is an incompletely filled pump! Danger to life from flying parts. Ensure that the pump and suction system are always completely filled with fl ushing agent or working medium. Do not spray the device empty after cleaning. WARNING When storing the device for longer periods of time, it is necessary to thoroughly clean it and protect it from corrosion. Replace the water or separating agent in the material pump with a suitable preservative, fi ll separating agent cup with separating agent. Procedure: 1 Carry out points 1 through 9 in Chapter 7.2.3 "Decommissioning and Cleaning". 2 Flushing with preserving fl uid according to Chapter 6.5.3.

ORDER NUMBER DOC 2333548

8 TROUBLE SHOOTING AND RECTIFICATION Problem Cause Remedy The pump does not work Air motor does not work or stops. Open and close ball valve on the pressure regulator unit or briefl y disconnect compressed air supply. No pressure indication on the pressure gauge (pressure regulator defective). Disconnect compressed air supply shortly or repair or change pressure regulator. Spray nozzle is clogged. Clean the nozzle according to the instructions. Insuffi cient compressed air supply. Check compressed air supply. Filter insert in spray gun or high pressure fi lter is clogged. Clean the parts and use a suitable working material. Fluid section or high pressure hose are blocked (e.g., two-component material hardened). Dismount and clean fl uid section, replace high pressure hose. Grease in spool and sleeve assembly. Degrease spool and sleeve assembly. Pump stops at the stroke end. Check detent element (see service manual). Poor spray pattern See the gun instructions. Irregular operation of material pump: spray jet collapses (pulsation) Viscosity is too high. Thin spraying material. Spraying pressure is too low. Increase incoming air pressure. Use a smaller nozzle. Valves are clogged. Clean material pump, if necessary leave it to soak in cleaning agent. Foreign body in suction valve. Dismount suction valve housing, clean and check valve seat. Diameter of compressed air line too small. Assemble a larger incoming line -> Technical Data, Chapter 5.3.3. Valves, packings or pistons are worn out. Replace the parts. Control air fi lter or work air fi lter is clogged. Check fi lter and clean it if necessary. The pump runs evenly, does not however, suck up material The suction system's union nut is loose; the pump is taking in air. Tighten. Suction fi lter is clogged. Clean fi lter. Ball in suction or piston valve is stuck. Clean with cleaning agent (if necessary vent device). Pump runs when the gun is closed Packings, valves or pistons are worn out. Replace the parts. The air motor is iced up There is a lot of condensation water in the air supply. Install a water separator. If none of the causes of malfunction mentioned are present, the defect can be remedied by a WAGNER Service Center.

ORDER NUMBER DOC 2333548

9 MAINTENANCE 1. Check the level of separating agent in the separating agent cup every day, and top up if necessary. 2. Check and clean the high pressure fi lter every day or as required. 3. Every shut down should be carried out as laid down in Chapter 7.2.3! 4. Check hoses, pipes and couplings every day and replace if necessary. In accordance with the guideline for liquid emitters (ZH 1/406 and BGR 500 Part 2 Chapter 2.36): - The liquid emitters should be checked by an expert (e.g. Wagner service technician) for their safe working conditions as required and at least every 12 months. - For shut down devices, the examination can be suspended until the next start-up. The service instructions are available in German and English. Order number see Chapter 1. Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Only repair and replace parts that are listed in the "Spare Parts" chapter and that are assigned to the device. Before all work on the device and in the event of work interruptions: - Disconnect the control unit from the mains. - Relieve the pressure from the spray gun and device. - Secure the spray gun against actuation. Observe the operating and service instructions at all times when carrying out work. WARNING

ORDER NUMBER DOC 2333548

9.1 HIGH-PRESSURE HOSES The service life of the fl uid hoses is, even with appropriate handling, reduced due to environmental infl uences. Check hoses, pipes and couplings every day and replace if necessary. As a precaution fl uid hoses should be replaced after a period specifi ed by the plant operator. 9.2 DECOMMISIONING When the equipment must be scrapped, please diff erentiate the disposal of the waste materials. The following materials have been used: Steel Aluminum Elastomerics Plastics Carbide The consumable materials (paints, adhesives, sealers, solvents) must be disposed of according to the valid specifi c standards. Bursting hose, bursting threaded joints! Danger to life from injection of material. Ensure that the hose material is chemically resistant to the sprayed materials. Ensure that the spray gun, threaded joints and material hose between the device and the spray gun are suitable for the pressure generated in the device. Ensure that the following information can be seen on the high pressure hose: - Manufacturer - Permissible operating pressure - Date of manufacture DANGER

ORDER NUMBER DOC 2333548

List accessories Designation Order No. Order No. Order No. Order No.Order No. A Piston pump PE/TG 2329527 2329531 2329497 2329533 2329509 A Piston pump PE/T 2329529 - 2329499 - 2329507 1 Separating agent 250 ml; cc 9992504 2 Separating agent 10 L; 2.6 gal. 356940 3 Ground cable 3 m; 9.8 ft 236219 4 HP fi lter DN12-PN530-SSt 2329025 5 HP fi lter DN12 PN530-SSt with carbon steel ball valve 2335334 6 Adapter G3/8"-NPS 3/8" 2332620 7 Return pipe DN6-G1/4"-100mm-PE 2331752 8 Return hose DN6-PN310-G1/4"-PA 2329046 9 Circulation hose DN6-PN310-G1/4"-1.8m-PA 2331017 10 Circulation hose DN6-PN310-G1/4"-2.8m-PA 2331014 13 Hose sleeve DN13 9985619 -- 14 Plug-in nipple 9998813 -- 15 Quick release coupling with hose connector DN 13 9998812 -- 16 Outside thread grommet 1"-NW25 -- 9985671 17 Sealing ring 1" -- 9974135 18 Regulator lock 2334956 2334957 2334958 19 Ring screw 9907133 20 Air coat regulator -- 2328611 -- 2328611 21 AirCoat fi lter regulator, complete -- 2333478 -- 2333478 22 Ball valve DN7-PN10-G1/4-R1/4-CB -- 2335815 -- 2335815 23 Loctite, 542 50 ml; 50 cc -- 9992831 -- 9992831 24 HP fi lter DN10-PN270-SSt -- 2329024 -- 2329024 25 Adapter G1/4"-NPS1/4" -- 2332619 -- 2332619 = Wearing part 10 ACCESSORIES 10.1 MATERIAL OUTLET ACCESSORIES

9 / 10

8 1 / 2 19 A 13 14 15 17 16 6 4 / 5 530 bar 18 y y y 22 23 20 21 OPERATING MANUAL VERSION 02/2013 ORDER NUMBER DOC 2333548

ORDER NUMBER DOC 2333548

List accessories Designation Order No. Order No. Order No. Order No. Order No. A Piston pump PE/TG 2329527 2329531 2329497 2329533 2329509 A Piston pump PE/T 2329529 - 2329499 - 2329507 1 Suction hose DN25-SSt, complete 2324116 2 Suction hose DN38-G1/2"-CS, complete 2329592 3 LP hose fi tting DN25-M36-SSt 2325408 4 LP hose DN25-PN10-EPDM (per meter) 2323474 5 LP hose DN25-PN10-PA (per meter) 2323595 6 Suction pipe DN25-SSt, complete 2323239 7 Suction elbow DN25-SSt 2324247 8 Suction pipe DN25-200L-SSt, complete 2324238 9 Bung adapter DN25-G2" 2315163 10 Suction pipe DN25-30L-SSt, complete 2324241 11 Suction fi lter DN25-18mesh-SSt 2323325 12 Suction fi lter DN38-12.8mesh-SSt 2329596 13 Fitting DF-MM-R1½"-M36-PN15-SSt 2329563 14 Fitting DF-MM-R1½"-G1½"-PN15-SSt 2329073 15 Anti-sieze paste 9992609 = Wearing part 10.2 MATERIAL INLET ACCESSORIES

ORDER NUMBER DOC 2333548

ORDER NUMBER DOC 2333548

List accessories Designation Order No. Order No. Order No. Order No. Order No. A Piston pump PE/TG 2329527 2329531 2329497 2329533 2329509 A Piston pump PE/T 2329529 - 2329499 - 2329507 1 Trolley 4", complete 2325901 -- 2 Trolley 6", complete -- 2325916 -- 3 Trolley Heavy Duty, complete -- 369024 4 Wall mount 4", complete 2332143 -- 5 Wall mount 6", complete -- 2332145 -- 6 Wall mount 9", complete -- 369020 = Wearing part 10.3 TROLLEY, RACK AND WALL MOUNT ACCESSORIES

ORDER NUMBER DOC 2333548

11 SPARE PARTS 11.1 HOW CAN SPARE PARTS BE ORDERED? The service manual is available separately: see Chapter 1.3. Always supply the following information to ensure delivery of the right spare part: Order number, designation and quantity The quantity need not be the same as the number given in the quantity column " " on the list. This number merely indicates how many of the respective parts are used in each module. The following information is also required to ensure smooth processing of your order: - Billing address - Delivery address - Name of the person to be contacted in the event of any queries - Type of delivery (normal mail, express delivery, air freight, courier etc.) Identifi cation in spare parts lists Explanation of column "K" (labeling) in the following spare parts lists: Wearing parts Note: No liability is assumed for wearing parts. Not part of standard equipment, available, however, as additional extra. Incorrect maintenance/repair! Risk of injury and equipment damage. Have repairs and part replacements be carried out only by specially trained staff or a WAGNER service center. Before all work on the device and in the event of work interruptions: - Switch off the energy/compressed air supply. - Relieve the pressure from the spray gun and device. - Secure the spray gun against actuation. Observe the operating and service instructions at all times when carrying out work. WARNING

ORDER NUMBER DOC 2333548

Tightening torque 11.2 OVERVIEW OF COMPONENTS Designation Order No. Order No. Order No. 1 Piston pump 2329527 2329529 2329531 2 Fluid section 2329660 2329662 2329679 3 Air motor 2329619 4 Spring 367530 5 Coupling 367579 6 Grounding cable 236219 7 Molykote DX grease 9992616 Tightening torque air motor / fl uid section 50 Nm; 37 lbft

ORDER NUMBER DOC 2333548

Designation Order No. Order No. Order No. 1 Piston pump 2329497 2329499 2329533 2 Fluid section 2329660 2329662 2329679 3 Air motor 2329623 4 Spring 368530 5 Coupling 368529 6 Grounding cable, complete 236219 7 Molykote DX grease 9992616 Tightening torque, air motor / fl uid section 50 Nm; 37 lbft Designation Order No. Order No. 1 Piston pump 2329509 2329507 2 Fluid section 2329660 2329662 3 Air motor 2329625 4 Spring 368530 5 Coupling 368529 6 Grounding cable, complete 236219 7 Molykote DX grease 9992616 Tightening torque, air motor / fl uid section 50 Nm; 37 lbft

2-3 Nm; appr. 2 lbft

40 Nm; 30 lbft 10-15 Nm; 7-11 lbft 20-25 Nm; 15-19 lbft 28 25 Nm; 19 lbft 29 B_03975 29 30 110 1 110 106 109 106 108 110 110 107 110 108 109 100 OPERATING MANUAL VERSION 02/2013 ORDER NUMBER DOC 2333548 11.3 AIR MOTORS 11.3.1 PUMA AND LEOPARD AIR MOTORS Do not dismount the piston (pos. 81). Pressure regulator (pos. 100) For details, see Chapter 11.3.2 / 11.3.3.

ORDER NUMBER DOC 2333548

Spare parts list air motor 100 mm / stroke 150 mm 150 mm / stroke 150 mm 4 / stroke 6 inches 6 / stroke 6 inches Designation Order No. Order No. 1 Air motor 1 2329619 1 2329623 2 Flange 1 367316 1 368316 3 Piston rod 1 367402 1 368402 4 Cylinder pipe 1 367403 1 368403 5 Compressed air pipe 1 367404 1 368404 6 Control air pipe 1 367405 1 367405 8 Sealing plug 2 367307 2 367307 9 Outlet seal 2 L414.06C 2 L423.06 10 Connecting part 1 367309 1 368309 11 Silencer 1 367310 1 368310 12 Hood 1 367311 1 368311 13 Filter, compressed air 1 367313 1 367313 14 Control air fi lter 1 367314 1 367314 15 Fluid warning label 1 2332082 1 2332082 16 Shoulder screw 2 367318 2 368324 17 Sound deadening pad 1 367319 1 368319 18 Cotter pin 2 367320 2 368320 20 Pressure regulator 1 9998676 1 9999506 20 Pressure regulator XR-15 (special accessory) – 1 9999554 23 Filter holder 1 367324 1 367324 25 Throttle – 1 367325 28 O-ring 6 9971123 6 9974142 29 Rod seal 2 9974217 2 9974217 30 Pilot valve 2 369290 2 369290 31 Spool and sleeve assembly 1 9943080 1 9943081 32 Permaglide bushing 1 9962018 1 9962019 = Wearing part = Included in service set Incorrect maintenance/repair! Risk of injury and equipment damage. Have repairs and part replacements be carried out only by specially trained staff or a WAGNER service center. Before all work on the device and in the event of work interruptions: - Switch off the energy/compressed air supply. - Relieve the pressure from the spray gun and device. - Secure the spray gun against actuation. Observe the operating and service instructions at all times when carrying out work. WARNING

ORDER NUMBER DOC 2333548

Spare parts list air motor 100 mm / stroke 150 mm 150 mm / stroke 150 mm 4 / stroke 6 inches 6 / stroke 6 inches Designation Order No. Order No. 33 Piston 1 9998661 1 9998662 34 Seal wiper ring 1 9974090 1 9974091 35 Safety valve 1 368288 1 368287 36 O-ring 2 9974084 2 9974087 37 O-ring 2 9974085 2 9974085 39 O-ring 2 9974089 2 9974089 40 O-ring 2 9974095 2 9974096 41 O-ring 2 9971448 2 9971137 42 O-ring 1 9974097 1 9974100 43 O-ring 1 9974098 1 9974101 44 Threaded plug 2 9998674 2 9998674 45 Threaded plug 2 9998274 2 9998274 46 WAGNER label 1 2330370 1 2330372 47 Threaded plug 2 9998675 2 9998675 48 Control housing 1 367315 1 368315 49 Washer 2 9920106 2 9925026 50 Hexagon bolt 3 9907121 3 9907121 51 Hexagon nut 1 9910101 1 9910605 52 Washer 3 9920106 3 9920106 53 Washer 1 9920107 2 9920110 54 SFS screw 2 9907126 3 9907125 55 Socket screw 3 9900325 3 9900313 56 Washer 3 9920103 3 9920102 57 Sealing ring 1 9970149 1 9970149 58 Base 1 9952668 1 9952668 59 Clamping bracket 1 9952667 1 9952667 60 Socket screw 1 9900701 1 9900701 61 Spring ring 1 9921505 1 9921505 69 Drive fastener 1 9998718 1 9998718 71 IceBreaker label 1 2330382 1 2330382 72 Warning label 1 2332077 1 2332077 74 Detent element complete ISO 1/2 368038 1 368038 75 Damper ISO 1/2 2 368313 2 368313 81 Spool & sleeve assembly ISO1 or ISO2 1 9943097 1 9943098 100 Pressure regulator unit, complete (incl. pos. 62) 1 2328606 1 2328606 106 Loctite 222 50 ml; 50 cc 1 9992590 1 9992590 107 Loctite 243 50 ml; 50 cc 1 9992511 1 9992511 108 Loctite 542 50 ml; 50 cc 1 9992831 1 9992831 109 Molykote DX grease 1 9992616 1 9992616 110 Grease Beacon 1 9998808 1 9998808 Service set 1 367995 1 368995 = Wearing part = Included in service set

ORDER NUMBER DOC 2333548

11.3.2 PUMA AIR MOTOR REGULATOR Air motor regulator spare parts list 100 mm / stroke 150 mm 4 inches / stroke 6 inches Designation Order No. 1 Pressure regulator unit, 4", complete 1 2328606 2 Pressure regulator valve, 4" 1 2309972 3 Pressure gauge 0-10 bar (d40) 1 9998677 4 Distribution piece, 4" 1 2309744 5 Hexagon socket head screw 2 9907039 6 Hexagon socket head screw 4 9900316 7 O-ring 2 9974166 8 O-ring 1 9971313 9 O-ring 1 9971137 10 Edge ball valve, 4" 1 2310635 11 Screw plug 1 9904407 12 Molykote DX grease 1 9992616 13 Loctite, 542 50 ml; 50 cc 1 9992831 14 Grease beacon 1 9998808 = Wearing part = Included in service set

ORDER NUMBER DOC 2333548

11.3.3 LEOPARD AIR MOTOR REGULATOR Air motor regulator spare parts list 150 mm / stroke 150 mm 6 inches / stroke 6 inches Designation Order No. 1 Pressure regulator unit, 6", complete 1 2328607 2 Pressure regulator valve 6" 1 2309973 3 Pressure gauge 0-10 bar (d50) 1 9998725 4 Distribution piece, 6" 1 2309783 5 Hexagon socket head screw 2 3050699 6 Hexagon socket head screw 2 9907024 7 Hexagon socket head screw 2 9906020 8 O-ring 1 9974166 9 O-ring 1 9971018 10 O-ring 1 3105540 11 O-ring 1 9971137 12 Edge ball valve, 6" 1 2310636 13 Screw plug 1 9904407 14 Loctite 542 1 9992831 15 Molykote DX grease 1 9992616 16 Grease beacon 1 9998808 = Wearing part = Included in service set

ORDER NUMBER DOC 2333548

Jaguar air motor spare parts list 220 mm / stroke 150 mm 8.7 inches / stroke 6 inches Designation Order No. 1 Air motor 2329625 2 1 Flange 369316 3 1 Piston rod 368402 4 1 Cylinder pipe 369403 5 2 Compressed air pipe 368404 6 1 Control air pipe 367405 8 1 Sealing plug 369307 9 2 Outlet seal 369312 10 1 Connecting part 369309 11 1 Silencer 369310 12 1 Hood 369905 13 1 Filter, compressed air 369313 14 1 Control air fi lter 367314 15 1 Fluid warning label 2332082 16 1 Shoulder screw 369318 17 1 Sound deadening pad 369906 18 2 Cotter pin 369320 23 1 Filter holder 367324 25 1 Throttle 367325 28 6 O-ring 9974143 29 2 Rod seal 9974217 30 2 Pilot valve 369290 = Wearing part = Included in service set 11.3.4 JAGUAR AIR MOTOR Incorrect maintenance/repair! Risk of injury and equipment damage. Have repairs and part replacements be carried out only by specially trained staff or a WAGNER service center. Before all work on the device and in the event of work interruptions: - Switch off the energy/compressed air supply. - Relieve the pressure from the spray gun and device. - Secure the spray gun against actuation. Observe the operating and service instructions at all times when carrying out work. WARNING

8-10 Nm / 6-7 lbft

140 Nm / 103 lbft 40 Nm / 30 lbft 70 Nm / 52 lbft 28 87 77 48 76 79 106 110 108 78 87 85 90 91 40 Nm / 30 lbft 20 Nm 15 lbft 29 B_03928 30 29 30 98 109 106 108 107 110 110 1 33 84 114 1:2 OPERATING MANUAL VERSION 02/2013 ORDER NUMBER DOC 2333548 Do not dismount the piston (pos. 94). Pressure regulator (pos. 105) Details see Chapter 11.3.5.

ORDER NUMBER DOC 2333548

Jaguar air motor spare parts list 220 mm / stroke 150 mm 8.7 inches / stroke 6 inches Designation Order No. 31 1 Spool and sleeve assembly 369907 32 1 Permaglide bushing 9962019 33 1 Piston 9 369385 34 1 Seal wiper ring 9974125 35 1 Safety valve 368286 36 2 O-ring 9974133 37 2 O-ring 9971056 39 2 O-ring 9974089 40 2 O-ring 9974132 41 4 O-ring 9971137 43 1 O-ring 9974165 46 1 WAGNER label 2330372 47 2 Threaded plug 9998675 48 1 Control housing 369315 49 1 Washer 9925034 50 4 Hexagon bolt 9907137 51 1 Hexagon nut 9910605 52 4 Washer 9920106 53 2 Washer 369303 54 7 SFS screw 9907125 55 3 Socket screw 9900314 56 3 Washer 9925029 57 1 Sealing ring 9970149 58 1 Base 9952668 59 1 Clamping bracket 9952667 60 1 Socket screw 9900701 61 1 Spring ring 9921505 71 1 IceBreaker label 2330382 72 1 Warning label 2332077 74 1 Detent body 369027 75 1 Rod seal profi le E5 9974124 76 2 Elbow screw-in connection 9992757 77 1 Screw connector T 9992758 78 4 Washer 9920102 79 4 Socket screw 9900313 80 2 Washer 9925031 81 1 Lifting eye nut 369325 = Wearing part = Included in service set

ORDER NUMBER DOC 2333548

Jaguar air motor spare parts list 220 mm / stroke 150 mm 8.7 inches / stroke 6 inches Designation Order No. 82 1 Shoulder ring 369324 83 1 Hexagon bolt 9900150 84 1 O-ring 9974262 85 1 Air pipe 369306 87 3 O-ring 9971004 88 2 Damping washer 369304 89 1 Control fl ange 369317 90 1 Air hose back 369026 91 1 Air hose front 369025 92 1 Lock space 9 369326 93 2 Damper ISO 3 369329 94 1 Spool & sleeve assembly ISO3 9943131 95 1 Velcro fastener adhesive part 9999151 96 1 Velcro fastener coating part 9999152 97 1 Adhesive 9992816 98 1 Viton B O-ring 9971372 103 1 Schalldämmmatte 9/12" 369330 105 1 Pressure regulator unit 9, complete 2328609 106 1 Loctite 222 50 ml; 50 cc 9992590 107 1 Loctite 243 50 ml; 50 cc 9992511 108 1 Loctite 542 50 ml; 50 cc 9992831 109 1 Anti-sieze paste 9992616 110 1 Grease beacon 9998808 114 1 Piston 9 with SOFT O-ring 369971 1 Service set 369987 = Wearing part = Included in service set

ORDER NUMBER DOC 2333548

11.3.5 JAGUAR AIR MOTOR REGULATOR Air motor regulator spare parts list 220 mm / stroke 150 mm 8.7 inches / stroke 6 inches Designation Order No. 1 1 Pressure regulator unit, 9", complete 2328609 2 1 Pressure regulator valve 9" 2309974 3 1 Distribution piece, 9" 2309963 4 1 Pressure gauge 0-10 bar (d50) 9998725 5 2 Hexagon socket head screw 9900360 6 2 Hexagon socket head screw 9907087 7 2 Hexagon socket head screw 9900356 8 1 O-ring 9974166 9 2 O-ring 3105540 10 1 O-ring 9971405 11 1 Edge ball valve, 9" 2310637 12 1 Molykote DX grease 9992616 13 1 Loctite, 542 50 ml; 50 cc 9992831 14 1 Grease beacon 9998808 = Wearing part = Included in service set

ORDER NUMBER DOC 2333548

Fluid sections spare parts list Designation Order No. Order No. 1 Fluid section 2329660 2329662 2 1 Pipe 369502 3 1 Cylinder 369503 4 1 Inlet housing 369504 5 1 Piston 369505 6 1 Valve screw 369506 7 1 Ball guide, inlet 369507 8 1 Connecting fl ange 369501 9 1 Valve seat inlet (carbide) 369509 10 1 Valve seat outlet (carbide) 369510 11 1 Snap ring fl ange 369511 12 2 Snap ring half 369512 13 1 Securing ring 369513 16 1 Support ring 369516 17 1 Pressure ring 368519 18 1 Support ring 369518 19 1 Pressure ring 369519 20 2 Sealing collar TG 368522 20 2 Sealing collar T 368900 21 3 Sealing collar PE 368523 368523 22 2 Sealing collar TG 369522 22 2 Sealing collar T 369900 ◆ = Wearing part ★ = Included in service set = Not part of the standard equipment but available as a special accessory. 11.4 FLUID SECTIONS 11.4.1 FLUID SECTION 300 CM³ Incorrect maintenance/repair! Risk of injury and equipment damage. Have repairs and part replacements be carried out only by specially trained staff or a WAGNER service center. Before all work on the device and in the event of work interruptions: - Switch off the energy/compressed air supply. - Relieve the pressure from the spray gun and device. - Secure the spray gun against actuation. Observe the operating and service instructions at all times when carrying out work. WARNING

120 Nm +10 Nm

89 lbft +8 lbft 25 50 Nm 37 lb4ft 50 Nm 37 lbft B_03976 60 60 60 61 60 60 62 62 60 1 min. 80 Nm; min. 59 lbft 57 58 61 220 Nm; 162 lbft 61 105 OPERATING MANUAL VERSION 02/2013 ORDER NUMBER DOC 2333548 Pos. 4 Tighten to block manually. Use a standard spanner only if it‘s necessary. In this case use a spanner to hold pos. 3

ORDER NUMBER DOC 2333548

Fluid sections spare parts list Designation Order No. Order No. 23 3 Sealing collar PE 369523 369523 25 2 O-ring 369525 27 1 O-ring 369527 28 1 O-ring 369528 31 1 Separating agent cup 368531 32 2 Coupling cover 368532 40 1 Spirawave, crest-to-crest 9998671 41 1 Spirawave, crest-to-crest 9998671 42 1 Ball (large) 9943086 43 1 Ball (small) 9941505 44 1 O-ring 9974117 45 1 O-ring 9974116 46 1 O-ring 9974118 50 4 Hexagon bolt 9907149 51 3 Washer 9920107 52 3 Hexagon bolt 9900157 53 3 Threaded bolt 368533 54 1 Shoulder ring 369514 55 4 Washer 9925011 56 1 Rotary connection G3/4" 2329923 57 1 Fitting DF-MM-R1½"-M36-PN15-SSt 2329563 58 1 Sealing sleeve 2329898 60 Mobilux EP 2 grease 9998808 61 1 Anti-sieze paste, 100 g 9992609 62 Molykote DX grease 9992616 Packing, upper: 100 1 Packing PE/TG, complete 368991 101 1 Packing PE/T, complete 368992 Packing, lower: 103 1 Packing PE/TG, complete 369991 104 1 Packing PE/T, complete 369992 Valve seat, stainless steel: 105 Valve seat set 300, in stainless steel version, consisting of: pos. 9, 10, 27, 28 2331586 Service sets: Service set PE/TG 369990 Service set PE/T 369964 ◆ = Wearing part ★ = Included in service set = Not part of the standard equipment but available as a special accessory.

ORDER NUMBER DOC 2333548

Fluid sections spare parts list Designation Order No. 1 Fluid section 2329679 2 1 Pipe 369552 3 1 Cylinder 369553 4 1 Inlet housing 369554 5 1 Piston 369555 6 1 Valve screw 369556 7 1 Ball guide, inlet 369507 8 1 Valve screw inlet 369558 9 1 Valve seat inlet (carbide) 369509 10 1 Valve seat outlet (carbide) 368509 11 1 Connecting fl ange 369551 16 1 Support ring 369566 17 1 Pressure ring 369567 18 1 Support ring 369568 19 1 Pressure ring 369569 20 2 Sealing collar TG 369570 21 3 Sealing collar PE 369571 22 2 Sealing collar TG 369572 23 3 Sealing collar PE 369573 25 2 O-ring 369575 27 1 O-ring 369527 28 1 O-ring 9971464 31 1 Separating agent cup 368531 32 2 Coupling cover 368532 40 1 Spirawave, crest-to-crest 9998834 = Wearing part = Included in service set 11.4.2 FLUID SECTION 600 CM³ Incorrect maintenance/repair! Risk of injury and equipment damage. Have repairs and part replacements be carried out only by specially trained staff or a WAGNER service center. Before all work on the device and in the event of work interruptions: - Switch off the energy/compressed air supply. - Relieve the pressure from the spray gun and device. - Secure the spray gun against actuation. Observe the operating and service instructions at all times when carrying out work. WARNING

50 Nm; 37 lbft

60 60 63 60 62 60 60 60 160-170 Nm 65 Nm 48 lbft 61 61 60 118-126 lbft 61 48 49 220 Nm; 162 lbft 61 105 OPERATING MANUAL VERSION 02/2013 ORDER NUMBER DOC 2333548

ORDER NUMBER DOC 2333548

Fluid sections spare parts list Designation Order No. 41 1 Spirawave, crest-to-crest 9998834 42 1 Ball (large) 9943086 43 1 Ball (small) 9943082 44 1 O-ring 9974123 45 1 O-ring 9974116 46 1 O-ring 369525 47 1 Rotary connection G3/4" 2329923 48 1 Fitting DF-MM-R1½"-G1½"-PN15-SSt 2329073 49 1 Sealing sleeve 2329072 50 4 Hexagon bolt 9907147 51 3 Washer 9920107 52 3 Hexagon bolt 9900157 53 3 Threaded bolt 368533 54 1 Shoulder ring 369564 55 4 Washer 9920107 56 1 O-ring 9974146 57 1 O-ring 9974145 58 1 Coupling peg 600 369562 60 1 Mobilux EP 2 grease 9998808 61 1 Anti-sieze paste, 100 g 9992609 62 1 Molykote DX grease 9992616 63 1 Loctite 270 50 ml 9992528 Packing, upper: 100 1 Packing PE/TG, complete 369994 Packing, lower: 103 1 Packing PE/TG, complete 369997 Valve seat, stainless steel: 105 Valve seat set 600, in stainless steel version, consisting of: pos. Pos 9, 10, 27, 28 2331587 Service set: Service set PE/TG 369989 = Wearing part = Included in service set

90 Nm; 66 lbft

140 Nm 103 lbft 12 21 11 10 1 4 7 13 20 33 2 3 5 B_04087 23 34 36 35 36 34 34 34 20 OPERATING MANUAL VERSION 02/2013 ORDER NUMBER DOC 2333548 11.5 HIGH-PRESSURE FILTER (UP TO 530 BAR; 7687 PSI) Identifi cation of the fi lter Tighten pos. 3 by hand Stainless steel Carbon steel

ORDER NUMBER DOC 2333548

Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Only repair and replace parts that are listed in the chapter "Spare Parts Catalogue" and that are assigned to the device. Before all work on the device and in the event of work interruptions: - Disconnect the control unit from the mains. - Relieve the pressure from the spray gun and device. - Secure the spray gun against actuation. Observe the operating and service instructions at all times when carrying out work. WARNING Ball valve version in: Stainless steel Carbon steel Designation Order No. Order No. 1 1 HD fi lter DN12-PN530 SSt, complete 2329025 2335334 2 1 Filter housing 2324542 3 1 Union nut 2324543 4 1 Fitting-DF-MM-G1/2-G3/8-PN530-SSt 2330780 5 1 O-ring 9955863 7 1 Distribution housing for ball valve 2324670 10 1 Filter support 9894245 11 1 Filter cartridge * * Filter cartridge 200 295721 * Filter cartridge 100 3514068 Filter cartridge 50 3514069 Filter cartridge 20 291564 12 1 Cone spring 3514058 13 1 Fitting-DF-MM-R3/8-R1/4-PN530-SSt 2328291 20 1 Ball valve DN6-PN530-G1/4"-SSt 2330156 9998679 21 1 Pressure ring d45 2325562 23 1 Hexagon plug 2323718 33 1 Fitting-DF-MM-G1/4"-G1/4"-PN530-SSt 3204611 2325826 34 1 Loctite 542 50 ml; 50 cc 9992831 35 1 Mobilux EP 2 grease 9998808 36 1 Anti-sieze paste tube 9992609 = Wearing part = Not part of the standard equipment but available as a special accessory.

ORDER NUMBER DOC 2333548

90 Nm; 66 lbft 140 Nm; 103 lbft 12 21 11 10 1 4 7 13 2 3 5 B_04069 23 34 35 34 36 36 37 8 11.6 HIGH-PRESSURE FILTER (UP TO 270 BAR; 3916 PSI) Identifi cation of the fi lter Tighten pos. 3 by hand

ORDER NUMBER DOC 2333548

Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Only repair and replace parts that are listed in the chapter "Spare Parts Catalogue" and that are assigned to the device. Before all work on the device and in the event of work interruptions: - Disconnect the control unit from the mains. - Relieve the pressure from the spray gun and device. - Secure the spray gun against actuation. Observe the operating and service instructions at all times when carrying out work. WARNING Ball valve version in: Stainless steel Designation Order No. 1 1 HD fi lter DN10-PN270 SSt, complete 2329024 2 1 Filter housing 2324542 3 1 Union nut 2324543 4 1 Reducing double nipple with 2x60° 2325826 5 1 O-ring 9955863 7 1 Distribution housing 2324544 8 1 Relief valve 169248 10 1 Filter support 9894245 11 1 Filter cartridge * * Filter cartridge 200 295721 * Filter cartridge 100 3514068 Filter cartridge 50 3514069 Filter cartridge 20 291564 12 1 Cone spring 3514058 13 1 Outlet pipe 2324552 21 1 Pressure ring d45 2325562 23 1 Hexagon plug 2323718 34 1 Loctite 542 50 ml; 50 cc 9992831 35 1 Mobilux EP 2 grease 9998808 36 1 Anti-sieze paste tube 9992609 37 1 Molykote DX grease 9992616 = Wearing part = Not part of the standard equipment but available as a special accessory.

ORDER NUMBER DOC 2333548

11.7 TROLLEY Distance Designation Order No. for Order No. for 1 1 Trolley, complete 2325901 2325916 2 1 Stand, left, 4"-6" (welded) -- 3 1 Stand, right, 4"-6" (welded) -- 4 4 Hexagon screw DIN931 M6x75 9907140 5 6 Self-locking hexagon nut, M6 9910204 6 2 Wheel, D250 2304440 7 4 Washer 340372 8 4 Cotter pin 9995302 9 1 Wheel axle 4"-6" -- 10 2 Connecting part 4"-6" 367943 11 2 Tube plug, ribbed -- 12 2 Saddle feet for round tubes -- 13 2 Plug -- -- 14 4 Hexagon bolt 9900218 9900126 15 1 Wall mount 2332143 2332145 16 2 Hexagon screw without shaft M6x55 3061695 17 2 Handle 9998747 = Wearing part Leopard

ORDER NUMBER DOC 2333548

11.8 "HEAVY DUTY" TROLLEY Designation Order No. for Leopard Order No. for Jaguar 1 1 Trolley, heavy duty 369024 2 4 Washer, DIN125, A6.4 or A8.4 9920103 9920102 3 2 Wheel 9998892 4 2 Holding ring 9998894 5 2 Quick fastener 9998895 6 2 Stopper black -- 7 2 Handle with hand protection 9998893 8 4 Hexagon screw DIN931 M6x75 or M8x80 9907140 9900151 = Wearing part

ORDER NUMBER DOC 2333548

12 GUARANTEE AND CONFORMITY DECLARATIONS 12.1 IMPORTANT NOTES REGARDING PRODUCT LIABILITY 12.2 WARRANTY CLAIM As a result of an EC regulation eff ective from January 1, 1990, the manufacturer shall only be liable for his product if all parts originate from him or are approved by him, and if the devices are properly mounted, operated and maintained. The manufacturer will not be held liable or will only be held partially liable if third-party accessories or spare parts have been used. With genuine WAGNER accessories and spare parts, you have the guarantee that all safety regulations are complied with. Full warranty is provided for this device: We will at our discretion repair or replace free of charge all parts which within 36 months in single-shift, 18 months in double-shift or 9 months in triple-shift operation from date of receipt by the purchaser are found to be wholly or substantially unusable due to causes prior to the sale, in particular faulty design, defective materials or poor workmanship. The type of warranty provided is such that the device or individual components of the device are either replaced or repaired as we see fi t. The resulting costs, in particular shipping charges, road tolls, labour and material costs will be borne by us except where these costs are increased due to the subsequent shipment of the device to a location other than the address of the purchaser. We do not provide warranty for damage that has been caused or contributed to for the following reasons: Unsuitable or improper use, faulty installation or commissioning by the purchaser or a third party, normal wear, negligent handling, defective maintenance, unsuitable coating products, substitute materials and the action of chemical, electrochemical or electrical agents, except when the damage is attributable to us. Abrasive coating products such as red lead, emulsions, glazes, liquid abrasives, zinc dust paints and so forth reduce the service life of valves, packings, spray guns, nozzles, cylinders, pistons etc. Wear and tear due to such causes are not covered by this warranty. Components that have not been manufactured by WAGNER are subject to the original warranty of the manufacturer. Replacement of a component does not extend the period of warranty of the device. The device should be inspected immediately upon receipt. To avoid losing the warranty, we or the supplier company are to be informed in writing about obvious faults within 14 days upon receipt of the device. We reserve the right to have the warranty compliance met by a contracting company. The services provided by this warranty are dependent on evidence being provided in the form of an invoice or delivery note. If the examination discovers that no warranty claim exists, the costs of repairs are charged to the purchaser. It is clearly stipulated that this warranty claim does not represent any constraint on statutory regulations or regulations agreed to contractually in our general terms and conditions. J. Wagner AG

II 2G IIB c T3 X

OPERATING MANUAL VERSION 02/2013 ORDER NUMBER DOC 2333548 12.4 REFERENCE TO GERMAN REGULATIONS AND GUIDELINES 12.3 CE DECLARATION OF CONFORMITY Herewith we declare that the supplied version of Pneumatic pumps and their spraypacks comply with the following guidelines: 2006/42/EC 94/9/EC (ATEX Directive) Applied standards, in particular: DIN EN ISO 12100: 2011 DIN EN ISO 13732-1: 2008 DIN EN 13463-1: 2009 DIN EN 809: 2012 DIN EN 14462: 2010 DIN EN 13463-5: 2011 DIN EN ISO 4413: 2011 DIN EN 12621: 2011 DIN EN ISO 80079-34: 2012 DIN EN ISO 4414: 2011 DIN EN 1127-1: 2011 Applied national technical standards and specifi cations, in particular: Part 2 Chapter 2.29 and Chapter 2.36 Identifi cation: EC Certifi cate of Conformity The CE certifi cate of conformity is enclosed with this product. If needed, further copies can be ordered through your WAGNER dealer by specifying the product name and serial number. Order number: 2302304 Part 2, Chapter 2.36 Working with Liquid Ejection Devices Part 2, Chapter 2.29 Working with Coating Materials Explosion protection rules Avoiding ignition risks Equipment for cleaning work pieces with solvents Guidelines for liquid ejection devices Painting rooms and equipment Plant Safety Ordinance Note: All titles can be ordered from Heymanns Publishing House in Cologne, or they can be found on the Internet.

ORDER NUMBER DOC 2333548

Germany J. WAGNER GmbH Otto-Lilienthal-Str. 18 Postfach 1120 D- 88677 Markdorf Telephone: +49 7544 5050 Telefax: +49 7544 505200 E-Mail: [email protected] Switzerland J. WAGNER AG Industriestrasse 22 Postfach 663 CH- 9450 Altstätten Telephone: +41 (0)71 757 2211 Telefax: +41 (0)71 757 2222 E-Mail: [email protected] Belgium WSB Finishing Equipment Veilinglaan 56/58 B- 1861 Wolvertem Telephone: +32 (0)2 269 4675 Telefax: +32 (0)2 269 7845 E-Mail: [email protected] / HP www.wsb-wagner.eu Denmark WAGNER Industrial Solution Scandinavia Viborgvej 100, Skærgær DK- 8600 Silkeborg Telephone: +45 70 200 245 Telefax: +45 86 856 027 E-Mail [email protected] United Kingdom WAGNER Spraytech (UK) Ltd. Haslemere Way Tramway Industrial Estate GB- Banbury, OXON OX16 8TY Telephone: +44 (0)1295 265 353 Telefax: +44 (0)1295 269861 E-Mail: [email protected] France J. WAGNER France S.A.R.L. Parc de Gutenberg - Bâtiment F8 8, Voie la Cardon F- 91127 Palaiseau-Cedex Telephone: +33 1 825 011 111 Telefax: +33 1691 946 55 E-Mail: [email protected] Netherlands WSB Finishing Equipment B.V. De Heldinnenlaan 200 NL- 3543 MB Utrecht Telephone: +31 (0) 30 241 4155 Telefax: +31 (0) 30 241 1787 E-Mail: [email protected] / HP www.wsb-wagner.eu Italy WAGNER COLORA S.r.l Via Fermi, 3 I- 20875 Burago di Molgora (MB) Telephone: +39 039 625021 Telefax: +39 039 6851800 E-Mail: [email protected] Japan WAGNER Spraytech Ltd. 2-35, Shinden Nishimachi J- Daito Shi, Osaka, 574-0057 Telephone: +81 (0) 720 874 3561 Telefax: +81/ (0) 720 874 3426 E-Mail: [email protected] Austria J. WAGNER GmbH Otto-Lilienthal-Str. 18 Postfach 1120 D- 88677 Markdorf Telephone: +49 (0) 7544 5050 Telefax: +49 (0) 7544 505200 E-Mail: [email protected] Sweden WAGNER Industrial Solutions Scandinavia Skolgatan 61 SE- 568 31 Skillingaryd Telephone: +46 (0) 370 798 30 Telefax: +46 (0) 370 798 48 E-Mail: [email protected] Spain WAGNER Spraytech Iberica S.A. Ctra. N- 340, Km. 1245,4 E- 08750 Molins de Rei (Barcelona) Telephone: +34 (0) 93 680 0028 Telefax: +34 (0) 93 668 0156 E-Mail: [email protected] Czechoslovakia WAGNER s.r.o. Nedasovská Str. 345 15521 Praha 5 - Zlicin Telephone: +42 (0) 2 579 50 412 Telefax: +42 (0)2 579 51 052 E-Mail: [email protected] USA WAGNER Systems Inc. 300 Airport Road, unit 1 Elgin, IL 60123 USA Telephone: +1 630 503 2400 Telefax: +1 630 503 2377 E-Mail: [email protected]

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