Porter-Cable NS150C Instruction Manual

C. No-mar pad D. Low nail indicator window E. Magazine F. Magazine Release G. Air Inlet H. Rear exhaust I. Adjustable belt hook J. Depth adjustment wheel • Actuating tool may result in flying debris, collation material, or dust which could harm operator’s eyes. Operator and others in work area MUST wear safety glasses with side shields. These safety glasses must conform to ANSI Z87.1 requirements (approved glases have “Z87” printed or stamped on them). It is the employer’s responsibility to enforce the use of eye protection equipment by the tool operator and other people in the work area. (Fig. A) • Always� wear� appropriate� personal� hearing and other protection during use. Under some conditions and duration of use, noise from this product may contribute to hearing loss. (Fig. A) • Use�only�clean,�dry,�regulated�air.�Conden sation from an air compressor can rust and damage the internal workings of the tool. (Fig. B) • Regulate� air� pressure.� Use air pressure compatible with ratings on the nameplate of the tool. [Not to exceed 120 psi (8.3 bar).] Do not connect the tool to a compressor rated at over 175 psi. The tool operating pressure must never exceed 175 psi even in the event of regulator failure. (Fig. C) • Only use an air hose that is rated for a maximum working pressure of at least 150 psi (10.3 bar) or 150% of the maximum system pressure, whichever is greater. (Fig. D) • Do� not� use� bottled� gases� to� power� this� tool. Bottled compressed gases such as oxygen, carbon dioxide, nitrogen, hydrogen, propane, acetylene or air are not for use with pneumatic tools. Never use combustible gases or any other reactive gas as a power source for this tool. Danger of explosion and/or serious personal injury may result. (Fig. E) • Use� couplings� that� relieve� all� pressure� from the tool when it is disconnected from the power supply. Use hose connectors that shut off air supply from compressor when the tool is disconnected. (Fig. F) • Disconnect� tool� from� air� supply� when� not� in use. Always disconnect tool from air supply and remove fasteners from magazine before leaving the area or passing the tool to another operator. Do not carry tool to another work area in which changing location involves the use of scaffoldings, stairs, ladders, and the like, with air supply connected. Do not make adjustments, remove magazine, perform maintenance or clear jammed fasteners while connected to the air supply. If the contact trip is adjusted when the tool is connected to the air supply and nails are loaded, accidental discharge may occur. (Fig. G) • Connect tool to air supply before loading fasteners to prevent an unintentional fastener discharge during connection. The tool driving mechanism may cycle when the tool is connected to the air supply. Do not load fasteners with the trigger or the contact trip depressed to prevent unintentional driving. • Do� not� remove,� tamper� with,� or� otherwise cause the tool, trigger, or contact trip to exteRnAl�pARts� Fig. B Fig. A 70 psi 4.9 bar 120 psi 8.3 bar Fig. C nAil�specificAtions� NS150C Lengths 1/2'' – 1-1/2" (12.7 mm – 38.1 mm) Diameters 18 gauge (calibre 18) Air Inlet 1/4" NPT (1/4 po) Staple Crown 1/4" (6.4 mm) Fig. E Fig. F Fig. D Fig. G Instruction manual NS150C CrowN Narrow Stapler Fig. 1 NS150C I H G F J A D C E B DEFINITIONS - SAFETY GUIDELINES The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols. Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. Used without the safety alert symbol indicates a situation which, if not avoided, may result in property damage. SAVE THESE INSTRUCTIONS IMpORTANT SAFETY INSTRUCTIONS FOR pNEUMATIC TOOLS When using any pneumatic tool, all safety precautions, as outlined below, should be followed to avoid the risk of death or serious injury. Read and understand all instructions before operating the tool.

or contact trip in the on position. Do not remove spring from contact trip. Make daily inspections for free movement of trigger and contact trip. Uncontrolled discharge could result. •� Inspect tool before use. Do not operate a tool if any portion of the tool, trigger, or contact trip is inoperable, disconnected, altered, or not working properly. Leaking air, damaged parts or missing parts should be repaired or replaced before use. Refer to Repairs. (Fig. H) •� Do�not�alter�or�modify�the�tool�in�any�way.�(Fig. I) •� Always�assume�that�the�tool�contains�fasteners. •� Do�not�point�the�tool�at�co-workers�or�yourself� at any time. No horseplay! Work safe! Respect the tool as a working implement. (Fig. J) •� Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to lose control. When tool is not in use, it should be locked in a safe place, out of the reach of children. •� Remove� finger� from� trigger� when� not� driving� fasteners. •� never� carry� tool� with� finger� on� trigger.�� Accidental discharge could result. •� Do�not�overreach.�Maintain proper footing and balance at all times. Loss of balance may cause personal injury. (Fig. K) •� Make� sure� hose� is� free� of� obstructions� or� snags. Entangled or snarled hoses can cause loss of balance or footing. •� Use�the�tool�only�for�its�intended�use. Do not discharge fasteners into open air, concrete, stone, extremely hard woods, knots or any material too hard for the fastener to penetrate. Do not use the body of the tool or top cap as a hammer. Discharged fasteners may follow unexpected path and cause injury. (Fig. L) •� Always� keep� fingers� clear� of� contact� trip� to� prevent injury from inadvertent release of nails. (Fig. M) •� Refer� to� the� Maintenance and Repairs sections for detailed information on the proper maintenance of the tool. •� Always�operate�the�tool�in�a�clean,�lighted�area.� Be sure the work surface is clear of any debris and be careful not to lose footing when working in elevated environments such as rooftops. •� Do� not� drive� fasteners� near� edge� of� material.� The workpiece may split causing the fastener to ricochet, injuring you or a co-worker. Be aware that the nail may follow the grain of the wood (shiner), causing it to protrude unexpectedly from the side of the work material. Drive the nail perpendicular to the grain to reduce risk of injury. (Fig. N) •� Do� not� drive� nails� onto� the� heads� of� other� fasteners or with the tool at too steep an angle. Personal injury from strong recoil, jammed fasteners, or ricocheted nails may result. (Fig. O) •� Be�aware�of�material�thickness�when�using�the� nailer. A protruding nail may cause injury. •� Be�aware�that�when�the�tool�is�being�utilized� at pressures on the high end of its operating range, nails can be driven completely through thin or very soft work material. Make sure the pressure in the compressor is set so that nails are set into the material and not pushed completely through. (Fig. P) •� Keep� hands� and� body� parts� clear� of� immediate work area. Hold workpiece with clamps when necessary to keep hands and body out of potential harm. Be sure the workpiece is properly secured before pressing the nailer against the material.�The contact trip may cause the work material to shift unexpectedly. (Fig. Q) •� Do�not�use�tool�in�the�presence�of�flammable� dust, gases or fumes. The tool may produce a spark that could ignite gases causing a fire. Driving a nail into another nail may also cause a spark. (Fig. R) •� Keep� face� and� body� parts� away� from� back� of the tool cap when working in restricted areas. Sudden recoil can result in impact to the body, especially when nailing into hard or dense material. (Fig. S) •� grip� tool� firmly� to maintain control while allowing tool to recoil away from work surface as fastener is driven. In bump action mode (contact actuation mode) If contact trip is allowed to recontact work surface before trigger is released an unwanted fastener will be driven. •� choice� of� triggering� method� is� important.� Check the manual for triggering options. BUMp OR CONTACT ACTUATION TRIGGER •� When� using� the� bump� action� trigger,� be careful of unin tentional double fires resulting from tool recoil. Unwanted fasteners may be driven if the contact trip is allowed to accidentally re-contact the work surface. (Fig. T) TO AvOID DOUBLE FIRES: •� Do� not� engage� the� tool� against� the� work� surface with a strong force. •� Allow� the� tool� to� recoil� fully� after� each� actuation. •� Use�sequential�action�trigger. •� When� bump� actuating� the� nailer,� always� keep tool in control. Inaccurate placement of tool can result in misdirected discharge of a fastener. seqUentiAl�Action�tRiggeR •� When� using� the� sequential� action� trigger,� do not actuate the tool unless the tool is placed firmly against the workpiece. •� DEpTH ADJUSTMENT: To reduce risk of serious injury from accidental actuation when attempting�to�adjust�depth,�AlWAYs: •� Disconnect�air�supply. •� Avoid� contact� with� trigger� during� adjustments. •� Do� not� drive� nails� blindly� into� walls,� floors� or other work areas.� Fasteners driven into live electrical wires, plumbing, or other types of obstructions can result in injury. (Fig. U) •� stay� alert,� watch� what� you� are� doing� and� use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs or alcohol. A moment of inattention while operating power tools may result in serious personal injury. Use of this product may expose you to chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. Avoid inhaling vapors and dust, and wash hands after using. •� Avoid� prolonged� contact� with� dust� from� power sanding, sawing, grinding, drilling, and� other� construction� activities.� Wear� protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmful chemicals. Use of this tool can generate and/ or disburse dust, which may cause serious and permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection appropriate for the dust exposure. Direct parti- cles away from face and body. Always operate tool in well-ventilated area and provide for proper dust removal. Use dust collection system wherever possible. ALWAYS USE SAFETY GLASSES. Everyday eyeglasses are NOT safety glasses. Also use face or dust mask if operation is dusty. ALWAYS WEAR CERTIFIED SAFETY EQUIPMENT: •� ANSI�Z87.1�eye�protection�(CAN/CSA�Z94.3), Fig. U Fig. N Fig. I Fig. J Fig. H

Safety�Instructions. ASSEMBLY Disconnect the tool from the air supply and remove fasteners from magazine before making adjustments or personal injury may result. TRIGGER Keep fingers AWAY from trigger when not driving fasteners to avoid accidental firing. Never carry tool with finger on trigger. In bump action mode (contact actuation mode) tool will drive a fastener if contact trip is bumped while trigger is pulled. In accordance with the ANSI Standard SNT-101-2002, the PORTER-CABLE nailers are assembled with a sequential action trigger. NOTE: However, a bump action trigger kit may be to�ReplAce�seqUentiAl�tRiggeR Trigger Removal (Fig. 2) 1. Disconnect the tool from the air supply. 2. Remove rubber grommet (N) from end of trigger pin (M). 3. Remove trigger pin. 4. Remove trigger assembly from trigger cavity under the handle of the tool housing. Trigger Installation 1. Insert the trigger kit into trigger cavity. 2. Ensure that trigger spring (O) is placed around the trigger valve stem. 3. Align the holes of the trigger with the housing holes, then insert the trigger pin (M) through the entire assembly. 4. Push the rubber grommet (N) onto the end of the trigger pin. OpERATION pREpARING THE TOOL Read the section titled Important Safety Instructions for Pneumatic Tools at the beginning of this manual. Always wear proper eye [ANSI Z87.1 (CAN/CSA Z94.3)] and hearing protection [ANSI S12.6 (S3.19)] when operating this tool. Keep the nailer pointed away from yourself and others. For safe operation, complete the following procedures and checks before each use of the nailer. NOTE: These nailers are designed to be used without oil. 1. Before you use the nailer, be sure that the compressor tanks have been properly drained. 2. Wear proper eye, hearing and respiratory protection. 3. Lock the magazine release in the back position and remove all fasteners from the magazine. 4. Check for smooth and proper operation of contact trip and pusher assemblies. Do not use tool if either assembly is not functioning properly. NEVER use a tool that has the contact trip restrained in the up position. 5. Check air supply. Ensure that air pressure does not exceed recommended operating limits; 70 to 120 psi, (4.9 to 8.3 bar, 5 to 8.5 kg/cm2). 6. Connect air hose. 7. Check for audible leaks around valves and gaskets. Never use a tool that leaks or has damaged parts. LOADING THE TOOL (Fig. 3) Keep the tool pointed away from yourself and others. Serious personal injury may result. Never load fasteners with the contact trip or trigger activated. Personal injury may result. Always disconnect the tool from the air supply before making any adjustments or attemping any repairs to the tool. 1. Read all safety�Warnings before using tool. 2. Connect the tool to air supply. 3. Push the magazine release (F) and slide magazine (E) to open chamber. 4. Position nailer on a stable surface so contact trip is pointing upward and away from you. 5. Insert fasteners into the chamber. 6. Slide magazine until it clicks, securing the magazine. ACTUATING TOOL To reduce the risk of injury, AlWAYs wear proper eye [ANSI Z87.1 (CAN/ CSA Z94.3)] and hearing protection [ANSI S12.6 (S3.19)] when operating this tool. The tool can be actuated using one of two modes: single sequential action trigger mode and bump action trigger mode. Sequential action trigger - Red trigger (Fig. 1) The sequential action triger’s intended use is for intermittent fastening where very careful and accurate placement is desired. To operate the nailer in sequential action mode: 1. Depress the contact trip firmly against the work surface. 2. Pull the trigger. A fastener will be driven each time the trigger is pulled as long as the contact trip remains depressed which could result in accidental driving. Bump action trigger - Black trigger (Fig. 1) The bump action trigger’s intended use is for rapid fastening on flat, stationary surfaces. Using the bump action trigger, two methods are available: place actuation and bump actuation. To operate the tool using the pLACE ACTUATION method: 1. Pull the contact trip against the work surface. 2. Pull the trigger. To operate the tool using the BUMp ACTUATION method: 1. Pull the trigger. 2. Push the contact trip against the work surface. As long as the trigger is pulled, the tool will drive a fastener every time the contact trip is depressed. This allows the user to drive multiple fasteners in sequence. Do not keep trigger pulled when tool is not in use. ADJUSTING DEpTH (Fig. 4) To reduce risk of serious injury from accidental actuation when attempting�to�adjust�depth,�AlWAYs: •� Disconnect the tool from the air supply. •� Avoid�contact�with�trigger�during�adjustments. The depth that the fastener is driven can be adjusted using the depth adjustment next to the trigger of the tool. 1. To drive the fastener shallower, rotate the depth setting wheel (J) to the right. 2. To drive a fastener deeper, rotate the depth setting wheel (J) to the left. CLEARING A JAMMED FASTENER Disconnect the tool from the air supply and remove fasteners from magazine before making adjustments or personal injury may result. Keep the tool pointed away from yourself and others. Serious personal injury may result. 1. Disconnect the tool from the air supply. 2. Push the magazine release (F) and slide magazine to open chamber. 3. Position stapler on a stable surface so contact trip is pointing upward and away from you. 4. Remove ALL fasteners in the top chamber of the magazine. 5. Remove bent fastener, using pliers if necessary. 6. If driver blade is in the down position, insert screwdriver or other rod into nosepiece and push driver blade back in position. 7. Reinsert fasteners into the top chamber of the magazine (see Loading the Tool). 8. Slide magazine until it clicks, securing the magazine. 9. Reattach air supply. NOTE: Should fasteners continue to jam frequently in nosepiece, have tool serviced by an authorized PORTER-CABLE service center. colD�WeAtheR�opeRAtion When operating tools at temperatures below freezing: 1. Make sure compressor tanks have been properly drained prior to use. 2. Keep tool as warm as possible prior to use. 3. Make certain all fasteners have been removed from magazine. 4. Lower air pressure to 80 psi or less. 5. Reconnect air and and load nails into magazine. 6. Actuate the tool 5 or 6 times into scrap lumber to lubricate o-rings. 7. Turn pressure up to operating level (not to exceed 120 psi) and use tool as normal. 8. Always drain the compressor tanks at least once a daily. hot�WeAtheR�opeRAtion Tool should operate normally. However, keep tool out of direct sunlight as excessive heat can deteriorate bumpers, o-rings and other rubber parts resulting in increased maintenance. BELT HOOK (FIG. 1) The PORTER-CABLE nailers include an integrated belt hook (I) and can be hooked to either side of the tool to accommodate left or right handed users. If the hook is not desired at all, it can be removed from the tool. To remove belt hook: 1. Disconnect the tool from the air supply. 2. Lift the lever and slowly move the belt hook to the direction of the trigger. Never use belt hook with bump action trigger installed on tool. MAINTENANCE Disconnect the tool from the air supply and remove fasteners from maga- zine before making adjustments or personal injury may result. DAILY MAINTENANCE CHART ACTION WhY hoW Drain compressor tanks and hoses daily. Prevents accumulation of moisture in com- pressor and nailer. Open petcocks or other drain valves on compressor tanks. Allow any accumulated water to drain from hoses. Clean magazine, magazine release and contact trip mechanism. Permits smooth opera- tion of magazine, reduces wear and prevents jams. Blow clean with compressor air. The use of oils, lubricants periodically or solvents is not recommended as they tend to attract debris. Before each use, check to insure all screws, nuts and fasteners are tight and undamaged. Prevents jams, leaks and premature fail- ure of tool parts. Tighten loose screws or other fasteners using the appropriate hex wrench or screwdriver. CLEANING Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool. These chemicals may weaken the materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid. Fig. 2 Fig. 4 M N O Fig. 3 F E J

Compressor will be sufficient at slow or moderate production rates, but may have difficulty at very rapid rates. Compressor will be adequate only when tools are utilized at slow production rates (punch-out or occasional use). NR Not Recommended Portable Handcarry 3.2 – 4 CFM 5.5 HP Gas 2 HP Elec. 8 – 9 CFM 8 HP Gas 14 – 16 CFM Industrial 23+ CFM 5,4 – 6,8 CMM (3,2 – 4 CFM) 13,6 – 15,3 CMM (8 – 9 CFM) 23,8 – 27,2 CMM (14 – 16 CFM) 39,1+ CMM (23+ CFM) 5,4 – 6,8 CMM (3,2 – 4 CFM) 13,6 – 15,3 CMM (8 – 9 CFM) 23,8 – 27,2 CMM (14 – 16 CFM) 39,1+ CMM (23+ CFM) NUMBER OF TOOLS CONNECTED TO COMpRESSOR 1 2 3 4 NR 5 NR 6 NR NR 7 NR NR 8+ NR NR TROUBLESHOOTING GUIDE to�reduce�the�risk�of�serious�personal�injury,�AlWAYs�Disconnect�the�tool�from�the�air�supply�before�all�repairs. Trigger valve housing leaks O-ring or valve stem failure Replace valve using: Trigger Valve Kit Top cap leaks air Loose cap screws Tighten cap screws using appropriate hex wrench Damaged or worn gasket or o-ring Replace gasket/o-rings using: O-ring Repair Kit Exhaust leaks Main seal or o-ring damaged, debris in tool Replace gasket/o-rings using: O-ring Repair Kit Air leaks around nose when tool is at rest (Driver blade in up position) Damaged or worn o-rings Replace gasket/o-rings using: O-ring Repair Kit Air leaks around nose when tool is in actuated position (Driver blade in down position) Damaged or worn bumper Replace bumper using: Bumper Kit Tool does not cycle in cold weather Tool not receiving air Check air supply Valve may be frozen Warm up tool Damaged or worn o-rings Replace gasket/o-rings using: O-ring Repair Kit Broken or damaged driver blade Replace Driver Blade Kit Lack of power; sluggish Low air pressure Check air supply Damaged or worn o-rings Replace gasket/o-rings using: O-ring Repair Kit Exhaust port blocked or clogged Disconnect the tool from the air supply, remove exhaust plate from top of tool, clean port Skipping fasteners; intermittent feed Air restricted Check air supply and couplers Nosepiece screws loose Tighten nosepiece screws using appropriate hex wrench Wrong size/angle fasteners Use only recommended fasteners Dirty magazine Clean magazine track and nosepiece Worn magazine Replace magazine Broken or damaged driver blade Replace Driver Blade Kit Trigger valve o-ring worn or damaged Replace valve using: Trigger Valve Kit Worn or damaged pusher spring Replace spring Magazine loose Check that magazine latch is holding firmly Fasteners jam in tool Driver channel in nose piece worn Replace nosepiece Wrong size/angle fasteners Use only recommended fasteners Magazine loose Check that magazine screws are holding firmly Worn driver blade Replace Driver Blade Kit Nosepiece screws loose Tighten nosepiece screws using appropriate hex wrench Fasteners not feeding properly Ensure fasteners are feeding properly into nose