Ferroli optima 2001 VMF7 Installation Instructions Manual

Specifications

Brand: Ferroli
Category: Boiler
Model: optima 2001 VMF7 (Installation Instructions Manual), prfPj.9YDqJ8w
File Type: PDF
File Size: —
Pages: 44 pages

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optima 2001 VMF7 Installation Instructions Manual: Key Pages of Document

WALL MOUNTED, ROOM SEALED,

FAN ASSISTED, GAS CONDENSING COMBINATION BOILER Stockton Close, Minworth Industrial Park, Minworth, Sutton Coldfield, West Midlands B76 8DH Sales: 0121/3523500 - Fax 0121/3523510 ALL SPECIFICATIONS SUBJECT TO CHANGE Phone numbers: Installer Service Engineer Serial No. Read these Instructions thoroughly before using the appliance FERROLI HELPLINE FOR SERVICE INFORMATION OR HELP TELEPHONE: 0121 352 3500 ALWAYS QUOTE YOUR SERIAL NUMBER FOR IMMEDIATE ASSISTANCE VMF7 INSTALLATION INSTRUCTIONS Appr. Nr. B95.01A CE 0063AQ2150 G.C. NO: 47-367-21 ...

Boiler Flow Diagram

7 Key of boiler flow diagram 8 Installation Details 8 Location of Boiler 8 Air Supply 8 Condensate 10 Flue System 10 Gas Supply 10 Water System 12 Central Heating Pump 12 Sizing of expansion vessel 13 Installation of Boiler 13 1. Unpacking 13 2. Mounting the Boiler Jig on the Wall (rear flue) 13 3. Mounting the Boiler Jig on the Wall (side flue) 14 Drilling template 15 4. Preparing the Flue Assembly 16 5. Connecting the Boiler 18 6. Fitting the Flue Assembly 18 7. Electrical Installation 19 External sensor 20 Setting of compensation ...

2001 is a wall mounted, room sealed, fan assisted, condensing combination boiler for Central Heating (C.H.)

and domestic Hot Water (D.H.W.). The boiler is of light weight construction with two heat exchangers providing Central Heating and Domestic Hot Water from an integrally designed unit. The boiler contains its own expansion vessel for sealed systems. The wall mounting jig contains all the isolating cocks for the water and gas supplies which can be fitted to the wall and provided with all the necessary gas and water connections prior to the boiler being attached. The flue can either be left hand, righ ...

NATURAL GAS (G20)

Nominal heat input (gross caloric value) 26.6 kW Nominal heat output 22.6 kW Nominal heat output condensing (30-50°C) 24.2 kW Minimum heat input (gross caloric value) 11.9 kW Minimum heat output 9.7 kW Minimum heat output condensing (30-50°C) 10.7 kW Gas rate 2.53 m3S/h Burner setting pressure 16 mbar (max.) Minimum burner pressure 3.5 mbar (min.) Main injector Ø 20 x 0.875 mm Dimensions (o/all) Height 1040 mm Width 480 mm Depth 360 mm Weight (net) 65 kg Weight (gross) 67 kg Electricity supply: 230V - 50 Hz Fuse rating: Mains 3 Amp. (main fuse) on P.C.B. in boiler F2 Amp (Fast) Electrical input 150 Watt Domest ...

1. Electricity cable entry

2. Gas supply 3. Domestic Hot Water outlet 4. Domestic Cold Water inlet 5. Central Heating Pressure relief valve 6. Central Heating Flow outlet 7. Central Heating Return inlet FRONT VIEW LEFT SIDE VIEW REAR VIEW TOP VIEW 480 163 900 370 448 76 224 144 77.5 50 75 80 50 50 97.5 1 2 3 4 5 6 7 40 100 60 77 221 ...

1. Fixing point

5. Room sealed compartment 7. Gas inlet 8. Domestic hot water outlet 9. Cold water inlet 10. Central heating flow outlet 11. Central heating return inlet 12. D.H.W. draining point 14. Central heating safety valve 16. Fan 19. Combustion - heat exchanging compartment 20. Burner assembly 21. Main injector 22. Burner 26. Combustion chamber insulation 27. Copper heat exchanger for C.H. + D.H.W. 28. Flue collector from heat exchanger 30. Flue/surplus air collector 31. Air pressure control damper 32. Central heating pump 33. C.H. waterway of the heat exchanger 34. C.H. flow temperature sensor 35. Air separator 36. Automatic air vent ...

Gas Safety (Installation & Use) Regulations: 1994

In the interest of safety, it is the law that all gas appliances are installed by a competent person in accordance with the above Regulations, Building Regulations/Building Standards Scotland, Codes of Practice, current I.E.E. Regulations and the byelaws of the Local Water Undertaking. Failure to comply with the Regulations may lead to prosecution; it is in your interest and that of safety to ensure that the law is complied with. Important - If the boiler is to be fitted in a timber framed building it should be fitted in accordance with the British Gas ...

Minimum Clearance mm

NOTES * If a side outlet flue is to be used, a clearance of 75 mm will be needed on the flue outlet side of the boiler. ** Access to the front of the boiler must be available for maintenance (min. 600 mm). Fig. 5 Fig. 4 APPLIANCE FLUE SYSTEM APPLIANCE LOCATION ROOM-SEALED AIR VENT AREAS IN ROOM NIL IN COMPARTMENT OPEN TO ROOM IN COMPARTMENT OPEN TO OUTSIDE HIGH LEVEL: 238 cm2 (37 in.2) LOW LEVEL: 238 cm2 (37 in.2) HIGH LEVEL: 119 cm2 (18 in.2) LOW LEVEL: 119 cm2 (18 in.2) Fig. 3 AIR VENT AIR VENT Condensate hose Internal drainage system fitted with "U" bend ...

The boiler allows the flue outlet to be taken from the rear of the boiler or from either side.

A standard flue length of 0.75 metres is provided. Alternative lengths of two or three metres can be supplied (equivalent to wall thicknesses of up to 565, 1815 and 2815 mm for rear flues and deduct 91 mm plus distance from side wall for side outlet flues). It is absolutely essential, to ensure that products of combustion discharging from the terminal cannot re-enter the building, or enter any adjacent building, through ventilators, windows, doors, natural air infiltration, or forced ventilation/air conditioning. The flue must be in ...

NOTE: A bypass must be fitted as far as possible from the boiler if thermostatic radiator valves are fitted throughout.

Fig. 6 Key 1. Filling point C.H. 2. Temporary connection 3. Cold water supply Gas Cold water Additional expansion vessel C.H. (if required) Filling point C.H. Bypass TEMPORARY FILLING LOOP A temporary filling loop of the above type conforming to WRC approval should be installed between the cold water mains and the central heating system. ...

Built-in Central Heating Water Circulating Pump

The pump head available for circulating the water is given in fig. 8. N.B. - The pump is factory set at position 3. The pump is a Grundfos type 15-50 UPS series. Grunfos Pump performance graph Note - Minimum flow through boiler heat exchanger at any time should not fall below 6 litres per minute. If required an additional expansion vessel may be fitted to the central heating return inlet. If the total volume of water in the system exceeds 40 litres an additional expansion vessel must be fitted to the central heating return inlet. Pump performance curve Grundfos UPS 25-60 1 2 3 Sp ...

Note - To mount the boiler on the wall, a two person lift will be needed.

1.0 UNPACKING The appliance is delivered in 2 cartons. 1.1 The large carton contains the boiler, and the Installation/Servicing and Users Instructions. 1.2 The second carton contains the mounting jig assembly, complete with isolating valves, the assembly fixing screws and wall plugs (x4), the boiler mounting nuts and washers (x2), drilling template, flue assembly and turret. When the cartons are unpacked examine for any signs of damage in transit. All protective plastic should be left in place until installation is complete. 2.0 FIXING THE MOUNTING JIG ON TH ...

Important Note - Always use two spanners to prevent twisting of soft copper pipework on the boiler.

Flush out the water system. Note - The maximum inlet cold water pressure must not exceed 10 bar (145 P.S.I.) and a water governor or a pressure reducing valve will be required if the pressure is in excess of 5 bar (72 P.S.I.). Ensure all pipework is adequately supported. Drilling template Note - Min 91 for side flue outlet Side flue outlet Diam. min. 118 mm Fixing stud boiler Upper bracket Note - Min 75 for side flue outlet Rear flue outlet Diam. min. 118 mm 2 Gas 22 mm 3 Domestic Hot Water outlet 15 mm 5 Outlet central heating ...

PREPARING THE FLUE ASSEMBLY

4.1 Rear Flue Outlet (fig. 12) Important - The aluminium flue pipe must protrude into the outside grill by 2 in (50 mm), never cut it to the same length as the plastic air pipe (aluminium flue pipe = plastic air inlet pipe + 50 mm !). Aluminium flue pipe length = Plastic air inlet pipe length plus 50 mm (2") longer. 4.1.1 Accurately measure the Wall thickness (P1) 4.1.2 From the end opposite to the terminal, cut the plastic air duct (dimension A1) to length (P1 + 105 mm). Note - That the terminal is not included in A1. 4.1.3 Cut the metal flue duct to length (P1 + 155 mm) (dimensions F1). Note - The metal flu ...

CONNECTING THE BOILER

5.1 Place the boiler on its back. 5.2 Remove the boiler base plate, four screws (fig. 16). Remove the plugs fitted to the boiler water connections. Remove the bag of sealing washers from the boiler pipework. Remove the front panel by gripping on both sides, slide up to disengage lugs and pull away. 5.3 Lift boiler as shown in fig. 15 onto the top studs and fit supplied nuts and washers hand tight. 5.4 Lift at bottom to engage the water and gas connections. Tighten central heating flow and return, and the domestic hot water inlet and outlet, using appropriate sealing washers. Tighten the gas union. 5.5 S ...

External controls: room stat or remote time

clock in the place of loop terminals 4 and 5. Please note 24 V only, use only voltage free contacts. IMPORTANT If 230 V is connected to terminals 4 or 5, damage will be caused to the P.C.B. Blue Brown Fig. 19 Fig. 18 6.0 FITTING THE FLUE ASSEMBLY 6.1 With Sufficient Clearance To Insert Assembly From Inside 6.1.1 Push the air duct seal onto the air duct at the cut end. 6.1.2 Insert the flue assembly into the wall ensuring a 2° slope back to the boiler. 6.1.3 Make good internal wall face. 6.1.4 Fully insert the flue assembly into the turret spigot. Insert the self tapping screw supplied. Fully tighten ...

External compensation sensor (optional)

7.3.1 To be wired to terminals 7 and 8 on the appliance connector box (see fig. 18), low voltage twin wire can used. 7.3.2 External sensor location The external sensor should be installed on the North, North-West wall or on the one facing the majority of the main living rooms in the building. The sensor must never be exposed to the first morning sunlight. It must never be subjected to direct sunlight and should be protected if necessary. In no case may the sensor be mounted near windows, doors, ventilation openings, stacks or heat sources which could alter its reading. Fig. 19b Fig. 19a ...

Setting of compensation curve

The boiler can now be regulated to ensure the design critia of the system is matched to the outside tempera- ture 7.4.1 Consult the outside compensation graph provided (fig. 19c) 7.4.2 Following the bottom ouside temperature line to find the outside temperature. The system is designed for. 7.4.3 Trace a line vertically until you reach the designed system flow temperature. 7.4.4 Read from the graph the number setting that the boiler is to be adjusted to. If the setting is between two numers this can be set on the boiler, say between 2 and 3. 7.4.5 Remove the plastic cover of the outside compensation adjustment s ...

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