Toro HoverPro 450 Operator's Manual
Text of the manual
3381-674 Rev A
HoverPro 450/500/550 Machine
Model No. 02602—Serial No. 314000001 and Up
Model No. 02604—Serial No. 314000001 and Up
Model No. 02606—Serial No. 314000001 and Up
Operator's Manual
Introduction
WARNING
CALIFORNIA
Proposition 65 Warning
This product contains a chemical or chemicals
known to the State of California to cause cancer,
birth defects, or reproductive harm.
The engine exhaust from this product
contains chemicals known to the State of
California to cause cancer, birth defects,
or other reproductive harm.
Read this information carefully to learn how to operate and
maintain your product properly and to avoid injury and
product damage. You are responsible for operating the
product properly and safely. Keep this manual for future
reference.
You may contact Toro directly at www.Toro.com for product
and accessory information, help finding a dealer, or to register
your product.
Whenever you need service, genuine Toro parts, or additional
information, contact an Authorized Service Dealer or Toro
Customer Service and have the model and serial numbers of
your product ready. Figure 1 identifies the location of the
model and serial numbers on the product.
g017365
1
Figure 1
1.
Model and serial number plate
Write the product model and serial numbers in the space
below:
Model No.
Serial No.
This manual identifies potential hazards and has safety
messages identified by the safety alert symbol (Figure 2),
which signals a hazard that may cause serious injury or death
if you do not follow the recommended precautions.
Figure 2
1.
Safety alert symbol
This manual uses 2 words to highlight information.
Important calls attention to special mechanical information
and Note emphasizes general information worthy of special
attention.
© 2013—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
Register at www.Toro.com.
Original Instructions (EN)
Printed in the UK
All Rights Reserved
*3381-674*
A
For models with stated engine horsepower, the gross
horsepower of the engine was laboratory rated by the engine
manufacturer in accordance with SAE J1349. As configured
to meet safety, emission, and operating requirements, the
actual engine horsepower on this class machine will be
significantly lower.
Contents
Introduction .................................................................. 1
General Operation .................................................. 2
Slope Operation...................................................... 3
Children................................................................. 3
Service................................................................... 3
Sound Pressure ....................................................... 4
Sound Power .......................................................... 4
Vibration................................................................ 4
Safety and Instructional Decals ................................. 5
Setup ............................................................................ 7
1 Assembling the Handle.......................................... 7
2 Filling the Engine with Oil...................................... 7
Product Overview .......................................................... 9
Operation ..................................................................... 9
Filling the Fuel Tank ................................................ 9
Checking the Engine Oil Level .................................10
Adjusting the Cutting Height....................................11
Starting the Engine.................................................11
Adjusting the Choke ...............................................12
Stopping the Engine ...............................................12
Operating Tips ......................................................13
Maintenance .................................................................13
Recommended Maintenance Schedule(s) ......................13
Preparing for Maintenance.......................................15
Replacing the Air Cleaner ........................................15
Changing the Engine Oil .........................................15
Servicing the Spark Plug..........................................16
Replacing the Flexiblade/Cutterbar...........................16
Cleaning the Machine..............................................17
Storage ........................................................................17
Preparing the Machine for Storage ............................17
Troubleshooting ...........................................................18
Safety
This cutting machine can amputate hands and feet and
throw objects. Failure to observe the following safety
instructions could result in serious injury or death.
The following safety section is adapted from ANSI
B71.4–2012.
General Operation
•
Read, understand, and follow all instructions on the
machine and in the manual(s) before starting.
•
Do not put hands or feet near or under the machine.
•
Only allow responsible adults, who are familiar with the
instructions, to operate this machine.
•
Keep in mind that the operator or user is responsible for
accidents or hazards occurring to other people or their
property.
•
Clear the area of objects such as rocks, wire, toys, etc.,
which could be thrown by the blade or cutting line. Stay
behind the handle when the engine is running.
•
Be sure the area is clear of bystanders before operating.
Stop machine if anyone enters the area.
•
Do not operate machine barefooted or while wearing
sandals. Always wear substantial footwear and long pants.
•
Do not pull machine backward unless absolutely
necessary. Always look down and behind before and
while moving backward.
•
Never direct discharged material toward anyone. Avoid
discharging material against a wall or obstruction.
Material may ricochet back toward the operator.
•
Stop the engine of the machine when crossing surfaces
other than grass, and when transporting the machine to
and from the area to be cut.
•
Stop the blade(s) if the machine has to be tilted for
transportation when crossing surfaces other than grass,
and when transporting the machine to and from the area
to be mowed.
•
Do not operate machine without the safety protective
devices in place and working.
•
Never leave a running machine unattended.
•
Stop the engine, wait until the blade comes to a complete
stop, and disconnect the spark plug wire before cleaning
or unclogging the machine.
•
Operate machine only in daylight or good artificial light.
•
Do not operate machine while under the influence of
alcohol or drugs.
•
Never operate machine in wet grass. Always be sure of
your footing; walk; never run.
•
If the machine should start to vibrate abnormally, stop
the engine and check for the cause immediately. Vibration
is generally a warning of trouble.
2
Always wear eye protection when operating machine.
•
See manufacturer's instructions for proper operation and
installation of accessories. Only use accessories approved
by the manufacturer.
Slope Operation
Slopes are a major factor related to slip and fall accidents,
which can result in severe injury. Operation on all slopes
require extra caution. If you feel uneasy on a slope, do not
mow it.
•
Mow across the face of slopes; never up and down.
Exercise extreme caution when changing direction on
slopes.
•
Watch for holes, ruts, bumps, rocks, or other hidden
objects. Uneven terrain could cause a slip and fall
accident. Tall grass can hide obstacles.
•
Do not mow on wet grass or excessively steep slopes.
Poor footing could cause a slip and fall accident.
•
Do not mow near drop-offs, ditches, or embankments.
You could lose your footing or balance.
•
When using the HoverPro, always keep both hands on
the handlebar.
•
When cutting steep slopes from the top of the slope and a
longer reach is needed, never tie the HoverPro to a rope,
use the extended handlebar kit option.
Children
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that children
will remain where you last saw them.
•
Keep children out of the mowing area and under the
watchful care of a responsible adult other than the
operator.
•
Be alert and turn machine off if a child enters the area.
•
Never allow children to operate the machine.
•
Use extra care when approaching blind corners, shrubs,
trees, or other objects that may block your view of a child.
Service
Safe Handling of Gasoline
To avoid personal injury or property damage, use
extreme care in handling gasoline. Gasoline is extremely
flammable and the vapors are explosive.
•
Extinguish all cigarettes, cigars, pipes, and other sources
of ignition.
•
Use only an approved gasoline container.
•
Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling.
•
Never refuel the machine indoors.
•
Never store the machine or fuel container where there is
an open flame, spark, or pilot light such as on a water
heater or on other appliances.
•
Never fill containers inside a vehicle or on a truck or
trailer bed with a plastic liner. Always place containers on
the ground away from your vehicle before filling.
•
Remove gas-powered equipment from the truck or trailer
and refuel it on the ground. If this is not possible, then
refuel such equipment with a portable container, rather
than from a gasoline dispenser nozzle.
•
Keep the nozzle in contact with the rim of the fuel tank
or container opening at all times until fueling is complete.
Do not use a nozzle lock-open device.
•
If fuel is spilled on clothing, change clothing immediately.
•
Never overfill fuel tank. Replace gas cap and tighten
securely.
WARNING
Exhaust contains carbon monoxide, an odorless,
deadly poison that can kill you.
Do not run the engine indoors or in an enclosed
area.
General Service
•
Never operate machine in a closed area.
•
Keep all nuts and bolts tight to be sure the equipment is
in safe working condition.
•
Never tamper with safety devices. Check their proper
operation regularly.
•
Keep machine free of grass, leaves, or other debris
build-up. Clean up oil or fuel spillage and remove any
fuel-soaked debris. Allow machine to cool before storing.
•
If you strike a foreign object, stop and inspect the
machine. Repair, if necessary, before starting.
•
Never make any adjustments or repairs with the engine
running. Disconnect the spark plug wire and ground
against engine to prevent unintended starting.
•
Machine blades are sharp. Wrap the blade or wear gloves,
and use extra caution when servicing them.
•
Do not change the engine governor setting or overspeed
the engine.
•
Maintain or replace safety and instruction labels, as
necessary.
•
Keep in mind that the operator or user is responsible for
accidents or hazards occurring to other people or their
property.
•
If gasoline is spilled, do not attempt to start the engine
but move the machine away from the area of spillage and
avoid creating any source of ignition until the gasoline
vapor has dissipated.
3
Replace faulty silencers.
•
Before using, always visually inspect to see that the blades,
blade bolts and cutter assembly are not worn or damaged.
Replace worn or damaged blades and bolts in sets to
preserve balance.
•
Never pick up or carry a machine while the engine is
running.
•
Stop the engine and disconnect the spark plug wire, make
sure that all moving parts have come to a complete stop:
–
Before clearing blockages.
–
Before checking, cleaning, or working on the machine.
–
After striking a foreign object. Inspect the machine
for damage and make repairs before restarting and
operating the HoverPro.
–
If the machine starts to vibrate abnormally.
–
Whenever you leave the machine.
–
Before refueling.
•
Reduce the throttle setting during engine shut down and,
if the engine is provided with a shut-off valve, turn the
fuel off at the conclusion of mowing.
•
Allow the engine to cool before storing in any enclosure.
•
Replace worn or damaged parts for safety.
•
If the fuel tank has to be drained, this should be done
outdoors.
•
Local regulations may restrict the age of the operator.
•
Always wear ear protection.
•
Do not tilt the machine when starting the engine, except
if the machine has to be tilted for starting. In this case do
not tilt it more than absolutely necessary and lift only the
part which is away from the operator.
•
Examine the machine regularly and replace worn or
damaged parts for safety.
•
02602 only – Never replace the cutting unit with metal
parts and only use cutting heads and cutting elements
which are suitable for use at the operating speed of the
HoverPro 450."
Sound Pressure
This machine has a sound pressure level at the operator’s ear
of 90 dBA (model 02602), 88.5 dBA (model 02604), or 88
dBA (model 02606) which includes an Uncertainty Value (K)
of 2 dBA. The sound pressure level was determined according
to the procedures outlined in EN 836.
Sound Power
This machine has a guaranteed sound power level of 100
dBA (model except 02602) or 98 dBA (models 02604 and
02606), which includes an Uncertainty Value (K) of 2 dBA.
The sound power level was determined according to the
procedures outlined in ISO 11094.
Vibration
Measured vibration level for the left hand = 5.4 m/s2 (models
02602 and 02604) or 4.0 m/s2 (model 02606)
Measured vibration level for the right hand = 6.2 m/s2 (model
02602), 4.3 m/s2 (model 02604), 4.7 m/s2 (model 02606).
Uncertainty Value (K) = 3 m/s2 (model 02602), 2.5 m/s2
(model 02604), or 2 m/s2 (model 02606).
The measured values were determined according to the
procedures outlined in EN 836.
4
Safety and Instructional Decals
Important: Safety and instruction decals are located near areas of potential danger. Replace damaged decals.
111-5392 (model 02602)
1.
Warning—Receive training on the product; read the
Operator’s Manual.
4.
Thrown object hazard; keep bystanders at least 15m (49ft)
from the machine.
2.
Cutting/dismemberment hazard of hand or foot, Flexiblade
line; disconnect the wire from the spark plug before working
on the machine; never fit metal cutting parts.
5.
Warning—do not touch hot surfaces; keep guards in place;
Stay away from moving parts; keep guards in place.
3.
Warning—wear eye and hearing protection.
111-5393 (models 02604/02606)
1.
Warning—Receive training on the product; read the
Operator’s Manual.
4.
Thrown object hazard; keep bystanders away from the
machine.
2.
Cutting/dismemberment hazard of hand or foot, mower blade;
disconnect the wire from the spark plug before working on the
machine; never fit metal cutting parts.
5.
Warning—do not touch hot surfaces; keep guards in place;
Stay away from moving parts; keep guards in place.
3.
Warning—wear eye and hearing protection.
5
Warning—cutting/dismemberment hazard of hand or foot,
cutting mechanism.
g017409
H295124
1.
Instruction for orientation of the machine for servicing the
cutting mechanism and draining oil.
g017410
H295159
1.
Engine stop
1
2
3
g017414
1.
Choke
3.
Run
2.
Engine symbol
6
Assembling the Handle
No Parts Required
Procedure
1.
Slide 2 bushes into the frame.
g017333
1
2
3
4
5
6
Figure 3
1.
Lower handle
4.
Frame
2.
Bushes
5.
Bolt
3.
Nut
6.
Washers
2.
Place the lower handle between the bushes and secure
it with 1 handlebar bolt, 2 washers, and 1 nut.
Note: Place the lower handle between the bushes with
the kick stop assembly on the right hand side.
3.
Repeat for the opposite side.
4.
Align the holes on the upper handle with the lower
handle.
g017328
1
2
3
4
5
Figure 4
1.
Upper handle
4.
U bolt
2.
Hand wheel
5.
Lower handle
3.
Washer
5.
Fit the U bolt through the upper and lower handle and
secure it with a washer and a hand wheel.
6.
Attach the throttle assembly to the outside of the
handlebar and secure it with a nut and a pan screw.
Figure 5
7
Filling the Engine with Oil
No Parts Required
Procedure
Important: Your machine does not come with oil in
the engine. Before starting the engine, fill the engine
with oil.
Max. fill: 0.59 l (20 oz.), type: SAE 30 or SAE 10W-30
detergent oil with an API service classification of SF, SG, SH,
SJ, SL, or higher.
1.
Move the machine to a level surface.
2.
Remove the dipstick (Figure 6).
1
2
3
g017332
Figure 6
1.
The oil level is at its
maximum.
3.
The oil level is too
low—add oil to the
crankcase.
2.
The oil level is too
high—remove oil from
the crankcase.
3.
Slowly pour oil into the oil fill hole, wait 3 minutes,
and check the oil level on the dipstick by wiping the
dipstick clean and then inserting, but not screwing in,
the oil fill cap into the hole (Figure 7).
g017338
Figure 7
Note: Fill the engine crankcase with oil until the
dipstick indicates that the engine oil level is correct
as shown in Figure 6. If you overfill the engine with
oil, remove the excess oil as directed in Changing the
Engine Oil.
4.
Install the dipstick and hand tighten it securely.
Important: Change the engine oil after the first 5
operating hours; change it yearly thereafter. Refer
to Changing the Engine Oil.
8
Handlebar securing knob
2.
Engine start
7.
Exhaust guard
3.
Throttle control
8.
Engine cover
4.
Engine stop handle
9.
Dipstick
5.
Handlebar
1
2
3
7
8
9
g017335
4
5
6
Figure 9
1.
Spark plug
6.
Fuel cap
2.
Exhaust guard
7.
Finger guard
3.
Exhaust
8.
Air cleaner
4.
Dipstick
9.
Carburetor
5.
Starter grip
Operation
Filling the Fuel Tank
DANGER
Gasoline is extremely flammable and explosive. A
fire or explosion from gasoline can burn you and
others.
•
To prevent a static charge from igniting the
gasoline, place the container and/or machine
directly on the ground before filling, not in a
vehicle or on an object.
•
Fill the tank outdoors when the engine is cold.
Wipe up spills.
•
Do not handle gasoline when smoking or around
an open flame or sparks.
•
Store gasoline in an approved fuel container, out
of the reach of children.
Recommended Fuel:
•
For best results, use only clean, fresh (less than 30 days
old), unleaded gasoline with an octane rating of 87 or
higher ((R+M)/2 rating method).
•
Ethanol: Gasoline with up to 10% ethanol (gasohol)
or 15% MTBE (methyl tertiary butyl ether) by volume
is acceptable. Ethanol and MTBE are not the same.
Gasoline with 15% ethanol (E15) by volume is not
approved for use. Never use gasoline that contains more
than 10% ethanol by volume, such as E15 (contains 15%
ethanol), E20 (contains 20% ethanol), or E85 (contains
85% ethanol). Using unapproved gasoline may cause
performance problems and/or engine damage which may
not be covered under warranty.
•
Do not use gasoline containing methanol.
•
Do not store fuel either in the fuel tank or fuel containers
over the winter unless a fuel stabilizer is used.
•
Do not add oil to gasoline.
9
Checking the Engine Oil Level
Service Interval: Before each use or daily
1.
Move the machine to a level surface.
2.
Remove the dipstick and wipe it with a clean cloth.
3.
Insert, but do not screw in, the dipstick into the oil
fill hole.
4.
Remove the dipstick and check it.
5.
To determine the proper oil level on the dipstick, refer
to Figure 11).
1
2
3
g017332
Figure 11
1.
The oil level is at its
maximum.
3.
The oil level is too
low—add oil to the
crankcase.
2.
The oil level is too
high—remove oil from
the crankcase.
6.
If the oil level is low, slowly pour oil into the oil fill
hole, wait 3 minutes, and check the oil level on the
dipstick by wiping the dipstick clean and then inserting,
but not screwing in, the oil fill cap into the hole.
Note: Max. fill: 0.59 l (20 oz.) SAE 10W-30 detergent
oil with an API service classification of SF, SG, SH,
SJ, SL, or higher.
Note: Fill the engine crankcase with oil until the
dipstick indicates that the engine oil level is correct as
shown in Figure 11. If you overfill the engine with
oil, remove the excess oil as directed in Changing the
Engine Oil.
7.
Install the dipstick and hand tighten it securely.
Important: Change the engine oil after the first 5
operating hours; change it yearly thereafter. Refer
to Changing the Engine Oil.
10
Adjusting the Cutting Height
WARNING
Adjusting the cutting height may bring you into
contact with the moving blade, causing serious
injury.
•
Stop the engine and wait for all moving parts
to stop.
•
Wear gloves while handling the flexiblade or
cutterbar.
CAUTION
If the engine has been running, the muffler will be
hot and can severely burn you. Keep away from the
hot muffler.
Adjust the cutting height as desired.
1.
Turn the fuel switch to the off position.
2.
Disconnect the wire from the spark plug.
3.
Tilt the machine on its left side.
4.
Wearing protective gloves, remove the
flexiblade/cutterbar.
5.
Remove the retaining bolt.
6.
Reposition the spacers to the desired height, then
reinstall the flexiblade/cutterbar (Figure 13, Figure 12).
g017331
1
2
3
4
5
Figure 12
1.
Spacers
4.
Flexiblade
2.
Blade retainer
5.
Blade retainer
3.
Bolt
Figure 13
1.
Cutterbar
4.
Bolt
2.
Spacers
5.
Large spacer
3.
Blade retainer
Note: The large spacer must be positioned directly
below the impeller at all times.
Starting the Engine
1.
Place the throttle control to the choke position, ensure
that the fuel switch is in the ‘On’ position.
OFF
ON
g017346
Figure 14
2.
Hold the engine stop handle against the handle.
11
Engine stop handle
3.
Place your foot on the deck and tilt the machine
towards you (Figure 16).
g017329
Figure 16
4.
Pull the recoil start handle.
Note: If the machine does not start after several attempts,
contact an Authorized Service Dealer.
Adjusting the Choke
Use the throttle assembly to adjust the choke (Figure 17).
g017367
1
2
Figure 17
1.
Choke on
2.
Choke off
Stopping the Engine
Service Interval: Before each use or daily
To stop the engine, release the blade control bar (Figure 18).
Important: When you release the engine stop handle,
both the engine and blade should stop within 3 seconds.
If they do not stop properly, stop using your machine
immediately and contact an Authorized Service Dealer.
12
General Mowing Tips
•
Clear the area of sticks, stones, wire, branches, and other
debris that the blade could hit.
•
Avoid striking solid objects with the blade. Never
deliberately mow over any object.
•
If the machine strikes an object or starts to vibrate,
immediately stop the engine, disconnect the wire from
the spark plug, and examine the machine for damage.
•
For best performance, install a new blade before the
cutting season begins.
•
Replace the blade when necessary with a Toro
replacement blade.
Cutting Grass
•
Cut only about a third of the grass blade at a time. Do not
cut below the 30 mm (1.2 inch) setting (02602/02604)
or 32 mm (1.25 inch) setting (02606) unless the grass is
sparse or it is late fall when grass growth begins to slow
down. Refer to Adjusting the Cutting Height.
•
Mowing grass over 15 cm (6 inches) in length is not
recommended. If the grass is too long, the machine may
plug and cause the engine to stall.
•
Mow only dry grass or leaves. Wet grass and leaves tend
to clump on the yard and can cause the machine to plug
or the engine to stall.
WARNING
Wet grass or leaves can cause serious injury if
you slip and contact the blade. Mow only in dry
conditions.
•
Alternate the mowing direction. This helps disperse the
clippings over the lawn for even fertilization.
•
If the finished lawn appearance is unsatisfactory, try one
or more of the following:
–
Replace the blade/line or have the blade sharpened.
–
Walk at a slower pace while mowing.
–
Raise the cutting height on your machine.
–
Cut the grass more frequently.
–
Overlap cutting swaths instead of cutting a full swath
with each pass.
Cutting Leaves
•
After cutting the lawn, ensure that half of the lawn shows
through the cut leaf cover. You may need to make more
than one pass over the leaves.
•
Slow down your mowing speed if the machine does not
cut the leaves finely enough.
Maintenance
Note: Determine the left and right sides of the machine from the normal operating position.
Recommended Maintenance Schedule(s)
Maintenance Service
Interval
Maintenance Procedure
After the first 5 hours
• Change the engine oil.
Before each use or daily
• Check the engine oil level.
• Ensure that the engine stops within 3 seconds after releasing the blade control bar.
• Clean grass clippings and dirt from under the machine.
Every 100 hours
• Check the spark plug and replace it if necessary.
13
• Empty the fuel tank before repairs as directed and before annual storage.
• Clean the cooling system; remove grass clippings, debris, or dirt from the engine
air cooling fins and starter. Clean the system more frequently in dirty or high-chaff
conditions.
Yearly
• Replace the air filter; replace it more frequently in dusty operating conditions.
• Change the engine oil.
• Replace the blade or have it sharpened (more frequently if the edge dulls quickly).
14
Preparing for Maintenance
1.
Stop the engine and wait for all moving parts to stop.
2.
Disconnect the spark plug wire from the spark plug
(Figure 19) before performing any maintenance
procedure.
g017342
Figure 19
1.
Spark plug wire
3.
After performing the maintenance procedure(s),
connect the spark plug wire to the spark plug.
WARNING
Tipping the machine may cause the fuel to
leak. Gasoline is flammable, explosive and
can cause personal injury.
Run the engine dry or remove the gasoline
with a hand pump; never siphon.
Important: Always tip the machine onto its side
with the dipstick down.
Replacing the Air Cleaner
Service Interval: Yearly
1.
Press down on the latch tabs on top of the air cleaner
cover (Figure 20).
1
2
3
g017339
Figure 20
1.
Cover
3.
Filter
2.
Latch tabs
2.
Open the cover.
3.
Remove the filter (Figure 20).
4.
Inspect the filter, and replace it if it is damaged or
excessively dirty.
5.
Inspect the paper air filter.
A.
If the filter is damaged or is wet with oil or fuel,
replace it.
B.
If the filter is dirty, tap it on a hard surface several
times or blow compressed air less than 207 kPa
(30 psi) through the side of the filter that faces
the engine.
Note: Do not brush the dirt off the filter;
brushing forces dirt into the fibers.
6.
Remove dirt from the air cleaner body and cover using
a moist rag. Do not wipe dirt into the air duct.
7.
Insert the filter into the air cleaner.
8.
Install the cover.
Changing the Engine Oil
Service Interval: After the first 5 hours
Yearly
1.
Ensure that the fuel tank contains little or no fuel so
that fuel does not leak out when you tip the machine
onto its side.
2.
Run the engine a few minutes before changing the oil
to warm it.
Note: Warm oil flows better and carries more
contaminants.
3.
Disconnect the wire from the spark plug. Refer to
Preparing for Maintenance.
4.
Remove the dipstick.
5.
Tip the machine onto its side, with the dipstick down,
to drain the used oil out through the oil fill tube.
15
Return the machine to the operating position.
7.
Slowly pour oil into the oil fill hole, wait 3 minutes,
and check the oil level on the dipstick by wiping the
dipstick clean and then inserting, but not screwing in,
the oil fill cap into the hole.
Note: Max. fill: 0.59 l (20 oz.), type: SAE 30 or SAE
10W-30 detergent oil with an API service classification
of SF, SG, SH, SJ, SL, or higher.
Note: Fill the engine crankcase with oil until the
dipstick indicates that the engine oil level is correct as
shown in (Figure 21). If you overfill the engine with oil,
remove the excess oil as directed in 5.
1
2
3
g017332
Figure 21
1.
The oil level is at its
maximum.
3.
The oil level is too
low—add oil to the
crankcase.
2.
The oil level is too
high—remove oil from
the crankcase.
8.
Install the dipstick and hand tighten it securely.
9.
Dispose of the used oil properly at a local recycling
center.
Servicing the Spark Plug
Service Interval: Every 100 hours
Check the spark plug after every 100 operating hours. Use an
Champion RN9YC spark plug or equivalent.
1.
Stop the engine and wait for all moving parts to stop.
2.
Disconnect the wire from the spark plug.
3.
Clean around the spark plug.
4.
Remove the spark plug from the cylinder head.
Important: Replace a cracked, fouled, or dirty
spark plug. Do not clean the electrodes because
grit entering the cylinder can damage the engine.
5.
Set the gap on the plug to 0.76 mm (0.030 inch) (Figure
22).
G017548
Figure 22
1.
Center electrode insulator
2.
Side electrode
3.
Air gap (not to scale)
6.
Install the spark plug and the gasket seal.
7.
Torque the plug to 20 N-m (15 ft-lb).
8.
Connect the wire to the spark plug.
Replacing the
Flexiblade/Cutterbar
Service Interval: Yearly
Important: You will need a torque wrench to install the
blade properly. If you do not have a torque wrench or
are uncomfortable performing this procedure, contact
an Authorized Service Dealer.
Examine the blade whenever you run out of gasoline. If the
blade is damaged or cracked, replace it immediately. If the
blade edge is dull or nicked, have it sharpened or replace it.
WARNING
The blade is sharp; contacting the blade can result
in serious personal injury.
•
Disconnect the wire from the spark plug.
•
Wear gloves when servicing the blade.
1.
Disconnect the spark plug wire from the spark plug.
Refer to Preparing for Maintenance.
2.
Tip the machine onto its side, with the air filter up.
3.
Use a block of wood to hold the blade steady.
4.
Remove the blade (turn the blade bolt
counterclockwise), saving all the mounting
hardware.
5.
Install the new blade (turn the blade bolt clockwise)
and all mounting hardware.
Important: Position the curved ends of the blade
to point toward the machine housing.
6.
Use a torque wrench to tighten the blade bolt to
25 N-m (18 ft-lb).
16
Important: A bolt torqued to 25 N-m (18 ft-lb) is
very tight. While holding the blade with a block
of wood, put your weight behind the ratchet or
wrench and tighten the bolt securely. This bolt is
very difficult to overtighten.
Cleaning the Machine
Service Interval: Before each use or daily
WARNING
The machine may dislodge material from under the
machine housing.
•
Wear eye protection.
•
Stay in the operating position (behind the
handle).
•
Do not allow bystanders in the area.
1.
Tip the machine on its side.
2.
Use a brush or compressed air to remove grass and
debris from the exhaust guard, the top cowl, and the
surrounding deck areas.
Storage
Store the machine in a cool, clean, dry place.
Preparing the Machine for
Storage
WARNING
Gasoline vapors can explode.
•
Do not store gasoline more than 30 days.
•
Do not store the machine in an enclosure near
an open flame.
•
Allow the engine to cool before storing it.
1.
On the last refueling of the year, add fuel stabilizer to
the fuel as directed by the engine manufacturer.
2.
Run the machine until the engine stops from running
out of fuel.
3.
Prime the engine and start it again.
4.
Allow the engine to run until it stops. When you can
no longer start the engine, it is sufficiently dry.
5.
Disconnect the wire from the spark plug.
6.
Remove the spark plug, add 30 ml (1 oz.) of oil through
the spark plug hole, and pull the starter rope slowly
several times to distribute oil throughout the cylinder
to prevent cylinder corrosion during the off-season.
7.
Install the spark plug and tighten it with a torque
wrench to 20 N-m (15 ft-lb).
8.
Tighten all nuts, bolts, and screws.
17
1. The wire is not connected to the spark
plug.
1. Connect the wire to the spark plug.
2. The fuel cap vent hole is plugged.
2. Clean the fuel cap vent hole or replace
the fuel cap.
3. The spark plug is pitted, fouled, or the
gap is incorrect.
3. Check the spark plug and adjust the
gap if necessary. Replace the spark
plug if it is pitted, fouled, or cracked.
The engine does not start
4. The fuel tank is empty or the fuel
system contains stale fuel.
4. Drain and/or fill the fuel tank with
fresh gasoline. If the problem persists,
contact an Authorized Service Dealer.
1. The fuel cap vent hole is plugged.
1. Clean the fuel cap vent hole or replace
the fuel cap.
2. The air filter element is dirty and is
restricting the air flow.
2. Clean the air filter pre-cleaner and/or
replace the paper air filter.
3. The underside of the machine housing
contains clippings and debris.
3. Clean under the machine housing.
4. The spark plug is pitted, fouled, or the
gap is incorrect.
4. Check the spark plug and adjust the
gap if necessary. Replace the spark
plug if it is pitted, fouled, or cracked.
5. The engine oil level is too low, too high,
or excessively dirty.
5. Check the engine oil. Change the oil if
it is dirty; add or drain the oil to adjust
the oil level to the Full mark on the
dipstick.
The engine starts hard or loses power
6. The fuel tank contains stale fuel.
6. Drain and fill the fuel tank with fresh
gasoline.
1. The wire is not connected to the spark
plug.
1. Connect the wire to the spark plug.
2. The spark plug is pitted, fouled, or the
gap is incorrect.
2. Check the spark plug and adjust the
gap if necessary. Replace the spark
plug if it is pitted, fouled, or cracked.
The engine runs rough
3. The air filter element is dirty and is
restricting the air flow.
3. Clean the air filter pre-cleaner and/or
replace the paper air filter.
1. The underside of the machine housing
contains clippings and debris.
1. Clean under the machine housing.
2. The engine mounting bolts are loose.
2. Tighten the engine mounting bolts.
3. The blade mounting bolt loose.
3. Tighten the blade mounting bolt.
The machine or engine vibrates
excessively
4. The blade is bent or is out of balance.
4. Balance the blade. If the blade is bent,
replace it.
1. You are mowing in the same pattern
repeatedly.
1. Change the mowing pattern.
2. The underside of the machine housing
contains clippings and debris.
2. Clean under the machine housing.
There is an uneven cutting pattern
3. The blade is dull.
3. Sharpen and balance the blade.
18
International Distributor List
Distributor:
Country:
Phone Number:
Distributor:
Country:
Phone Number:
Agrolanc Kft
Hungary
36 27 539 640
Maquiver S.A.
Colombia
57 1 236 4079
Balama Prima Engineering Equip.
Hong Kong
852 2155 2163
Maruyama Mfg. Co. Inc.
Japan
81 3 3252 2285
B-Ray Corporation
Korea
82 32 551 2076
Mountfield a.s.
Czech Republic 420 255 704 220
Casco Sales Company
Puerto Rico
787 788 8383
Mountfield a.s.
Slovakia
420 255 704 220
Ceres S.A.
Costa Rica
506 239 1138
Munditol S.A.
Argentina
54 11 4 821 9999
CSSC Turf Equipment (pvt) Ltd.
Sri Lanka
94 11 2746100
Norma Garden
Russia
7 495 411 61 20
Cyril Johnston & Co.
Northern Ireland
44 2890 813 121
Oslinger Turf Equipment SA
Ecuador
593 4 239 6970
Cyril Johnston & Co.
Republic of Ireland
44 2890 813 121
Oy Hako Ground and Garden Ab Finland
358 987 00733
Equiver
Mexico
52 55 539 95444
Parkland Products Ltd.
New Zealand
64 3 34 93760
Femco S.A.
Guatemala
502 442 3277
Perfetto
Poland
48 61 8 208 416
ForGarder OU
Estonia
372 384 6060
Pratoverde SRL.
Italy
39 049 9128 128
G.Y.K. Company Ltd.
Japan
81 726 325 861
Prochaska & Cie
Austria
43 1 278 5100
Geomechaniki of Athens
Greece
30 10 935 0054
RT Cohen 2004 Ltd.
Israel
972 986 17979
Golf international Turizm
Turkey
90 216 336 5993
Riversa
Spain
34 9 52 83 7500
Guandong Golden Star
China
86 20 876 51338
Lely Turfcare
Denmark
45 66 109 200
Hako Ground and Garden
Sweden
46 35 10 0000
Solvert S.A.S.
France
33 1 30 81 77 00
Hako Ground and Garden
Norway
47 22 90 7760
Spypros Stavrinides Limited
Cyprus
357 22 434131
Hayter Limited (U.K.)
United Kingdom
44 1279 723 444
Surge Systems India Limited
India
91 1 292299901
Hydroturf Int. Co Dubai
United Arab Emirates 97 14 347 9479
T-Markt Logistics Ltd.
Hungary
36 26 525 500
Hydroturf Egypt LLC
Egypt
202 519 4308
Toro Australia
Australia
61 3 9580 7355
Irrimac
Portugal
351 21 238 8260
Toro Europe NV
Belgium
32 14 562 960
Irrigation Products Int'l Pvt Ltd.
India
0091 44 2449 4387
Valtech
Morocco
212 5 3766 3636
Jean Heybroek b.v.
Netherlands
31 30 639 4611
Victus Emak
Poland
48 61 823 8369
European Privacy Notice
The Information Toro Collects
Toro Warranty Company (Toro) respects your privacy. In order to process your warranty claim and contact you in the event of a product recall, we ask you
to share certain personal information with us, either directly or through your local Toro company or dealer.
The Toro warranty system is hosted on servers located within the United States where privacy law may not provide the same protection as applies
in your country.
BY SHARING YOUR PERSONAL INFORMATION WITH US, YOU ARE CONSENTING TO THE PROCESSING OF YOUR PERSONAL INFORMATION
AS DESCRIBED IN THIS PRIVACY NOTICE.
The Way Toro Uses Information
Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell
you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not
sell your personal information to any other company. We reserve the right to disclose personal information in order to comply with applicable laws and
with requests by the appropriate authorities, to operate our systems properly or for our own protection or that of other users.
Retention of your Personal Information
We will keep your personal information as long as we need it for the purposes for which it was originally collected or for other legitimate purposes
(such as regulatory compliance), or as required by applicable law.
Toro's Commitment to Security of Your Personal Information
We take reasonable precautions in order to protect the security of your personal information. We also take steps to maintain the accuracy and current
status of personal information.
Access and Correction of your Personal Information
If you would like to review or correct your personal information, please contact us by email at [email protected].
Australian Consumer Law
Australian customers will find details relating to the Australian Consumer Law either inside the box or at your local Toro Dealer.
374-0269 Rev H
The Toro Total Coverage Guarantee
A Limited Warranty
Conditions and Products Covered
The Toro Company and its affiliate, Toro Warranty Company, pursuant
to an agreement between them, jointly warrant your Toro Commercial
product (“Product”) to be free from defects in materials or workmanship
for two years or 1500 operational hours*, whichever occurs first. This
warranty is applicable to all products with the exception of Aerators
(refer to separate warranty statements for these products). Where a
warrantable condition exists, we will repair the Product at no cost to you
including diagnostics, labor, parts, and transportation. This warranty
begins on the date the Product is delivered to the original retail purchaser.
* Product equipped with an hour meter.
Instructions for Obtaining Warranty Service
You are responsible for notifying the Commercial Products Distributor or
Authorized Commercial Products Dealer from whom you purchased the
Product as soon as you believe a warrantable condition exists. If you need
help locating a Commercial Products Distributor or Authorized Dealer, or
if you have questions regarding your warranty rights or responsibilities,
you may contact us at:
Toro Commercial Products Service Department
Toro Warranty Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
952–888–8801 or 800–952–2740
E-mail: [email protected]
Owner Responsibilities
As the Product owner, you are responsible for required maintenance
and adjustments stated in your Operator's Manual. Failure to perform
required maintenance and adjustments can be grounds for disallowing a
warranty claim.
Items and Conditions Not Covered
Not all product failures or malfunctions that occur during the warranty
period are defects in materials or workmanship. This warranty does not
cover the following:
•
Product failures which result from the use of non-Toro replacement
parts, or from installation and use of add-on, or modified non-Toro
branded accessories and products. A separate warranty may be
provided by the manufacturer of these items.
•
Product failures which result from failure to perform recommended
maintenance and/or adjustments. Failure to properly maintain your
Toro product per the Recommended Maintenance listed in the
Operator’s Manual can result in claims for warranty being denied.
•
Product failures which result from operating the Product in an
abusive, negligent, or reckless manner.
•
Parts subject to consumption through use unless found to be
defective. Examples of parts which are consumed, or used up,
during normal Product operation include, but are not limited to, brake
pads and linings, clutch linings, blades, reels, rollers and bearings
(sealed or greasable), bed knives, spark plugs, castor wheels and
bearings, tires, filters, belts, and certain sprayer components such as
diaphragms, nozzles, and check valves, etc.
•
Failures caused by outside influence. Conditions considered to be
outside influence include, but are not limited to, weather, storage
practices, contamination, use of unapproved fuels, coolants,
lubricants, additives, fertilizers, water, or chemicals, etc.
•
Failure or performance issues due to the use of fuels (e.g. gasoline,
diesel, or biodiesel) that do not conform to their respective industry
standards.
•
Normal noise, vibration, wear and tear, and deterioration.
•
Normal “wear and tear” includes, but is not limited to, damage to
seats due to wear or abrasion, worn painted surfaces, scratched
decals or windows, etc.
Parts
Parts scheduled for replacement as required maintenance are warranted
for the period of time up to the scheduled replacement time for that part.
Parts replaced under this warranty are covered for the duration of the
original product warranty and become the property of Toro. Toro will
make the final decision whether to repair any existing part or assembly or
replace it. Toro may use remanufactured parts for warranty repairs.
Deep Cycle and Lithium-Ion Battery Warranty:
Deep cycle and Lithium-Ion batteries have a specified total number of
kilowatt-hours they can deliver during their lifetime. Operating, recharging,
and maintenance techniques can extend or reduce total battery life. As the
batteries in this product are consumed, the amount of useful work between
charging intervals will slowly decrease until the battery is completely worn
out. Replacement of worn out batteries, due to normal consumption,
is the responsibility of the product owner. Battery replacement may be
required during the normal product warranty period at owner’s expense.
Note: (Lithium-Ion battery only): A Lithium-Ion battery has a part only
prorated warranty beginning year 3 through year 5 based on the time
in service and kilowatt hours used. Refer to the Operator's Manual for
additional information.
Maintenance is at Owner’s Expense
Engine tune-up, lubrication, cleaning and polishing, replacement of filters,
coolant, and completing recommended maintenance are some of the
normal services Toro products require that are at the owner’s expense.
General Conditions
Repair by an Authorized Toro Distributor or Dealer is your sole remedy
under this warranty.
Neither The Toro Company nor Toro Warranty Company is liable for
indirect, incidental or consequential damages in connection with the
use of the Toro Products covered by this warranty, including any
cost or expense of providing substitute equipment or service during
reasonable periods of malfunction or non-use pending completion
of repairs under this warranty. Except for the Emissions warranty
referenced below, if applicable, there is no other express warranty.
All implied warranties of merchantability and fitness for use are
limited to the duration of this express warranty.
Some states do not allow exclusions of incidental or consequential
damages, or limitations on how long an implied warranty lasts, so the
above exclusions and limitations may not apply to you. This warranty
gives you specific legal rights, and you may also have other rights which
vary from state to state.
Note regarding engine warranty:
The Emissions Control System on your Product may be covered by
a separate warranty meeting requirements established by the U.S.
Environmental Protection Agency (EPA) and/or the California Air
Resources Board (CARB). The hour limitations set forth above do not
apply to the Emissions Control System Warranty. Refer to the Engine
Emission Control Warranty Statement supplied with your product or
contained in the engine manufacturer’s documentation for details
Countries Other than the United States or Canada
Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain
guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining
guarantee information, contact the Toro importer.
374-0253 Rev B