Windsor CLP12 Operating Instructions Manual

MODEL: CLP12 Operating Instructions 98630 08/19/03 EE CARPET EXTRACTOR

CLIPPER 98630 10/19/02 1 Data Log/Table of Contents..............1 Safety Instructions............................2 Grounding Instructions .....................3 Controls............................................4-6 Operations........................................7-13 Troubleshooting................................14 Wiring Diagram.................................15 Maintenance .................................... 16-18 Technical Specifications................... 19 Service Schedule............................. 20 Parts Lists........................................ 21-34 Spare Parts/Notes............................ 35 Warranty ....................................... 36 INSPECTION Carefully unpack and inspect your machine for shipping damage. Each unit is operated and thoroughly inspected before shipping, and any damage is the responsibility of the carrier, who should be notified immediately. MODEL DATE OF PURCHASE SERIAL NUMBER SALES REPRESENTATIVE # DEALER NAME

2 IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. This machine is for commercial use. To reduce the risk of fire, electric shock, or injury: Connect to a properly grounded outlet. See Grounding Instructions. Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or service. Use only indoors. Do not use outdoors or expose to rain. Do not allow machine to be used as a toy. Close attention is necessary when used by or near children. Use only as described in this manual. Use only manufacturer’s recommended components and attachments. Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding the machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center. Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp edges or corners. Do not run machine over cord. Keep cord away from heated surfaces. Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord. Do not handle the electrical plug or machine with wet hands. Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow. This machine is intended for cleaning carpet only. Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes. This machine is not suitable for picking up health endangering dust. Turn off all controls before unplugging. Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near flammable fluids, dust or vapors. This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes. Maintenance and repairs must be done by qualified personnel. If foam or liquid comes out of machine, switch off immediately. SAVE THESE INSTRUCTIONS ! WARNING:

3 THIS PRODUCT IS FOR COMMERCIAL USE ONLY. ELECTRICAL: In the USA this machine operates on a standard 15 amp 115V, 60 hz, A.C. power circuit . The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors. GROUNDING INSTRUCTIONS: This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment- grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances. This appliance is for use on a nominal 115-volt circuit, and has a grounded plug that looks like the plug in “Fig. A”. A temporary adaptor that looks like the adaptor in “Fig . C” may be used to connect this plug to a 2-pole receptacle as shown in “Fig. B”, if a properly grounded outlet is not available. The temporary adaptor should be used only until a properly grounded outlet (Fig. A) can be installed by a qualified electrician. The green colored rigid ear, lug, or the like extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be held in place by a metal screw. Improper connection of the equipment- grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified electrician. ! WARNING: NOTE: In Canada, the use of a temporary adaptor is not permitted by the Canadian Electrical Code PROPER GROUNDING Metal Screw Adaptor Grounded Outlet Box Fig. A Fig. B Fig. C Tab For Grounding Screw Grounded Outlet Grounding Pin Adaptor

4 1. Main Handle. Used to pull and maneuver machine. 2. Handle Adjustment. Used to adjust height of handle, and allow machine to be used in “PUSH” or “PULL orientation. 3. Electrical Cord. 4. Solution Switch. Turns on pump. Continuous position (bottom) activates electro-valve to dispense solution to floor through jets. Intermittent position (up) requires operator to depress 1 of 3 trigger switches to dispense solution. Center position is off. 5. Brush Motor Switch. Turns on brush motor. 6. Vacuum Motor Switch. Turns on vacuum motor. 7. Trigger Switches. Activates electro-valve to dispense solution to floor through jets when solution switch is in the intermittent position. 8. Brush Motor Circuit Breaker. 6 amp. Breaker protecting brush motor. 9. Vacuum Motor Circuit Breaker. 15 amp. Breaker protecting vacuum motor. 10. Recovery Dump Hose. Facilitates draining dirty cleaning solution. 3 1 10 2 5 8 9 4 6 7

5 1 2 3 13 12 6 9 8 1. Solution Accessory Tool Hookup. Used for various auxiliary cleaning tools. 2. Vacuum Hose Door. Used to connect various auxiliary 1 ½ inch cleaning tool vacuum hoses. 3. Brush Height Adjustment. Used to regulate brush height from storage position to various carpet heights. 4. Recovery Tank. Used to collect dirty cleaning solution. 5. Solution Tank. Used to hold cleaning solution. 6. Solution Dump Hose. Facilitates draining excess cleaning solution from solution tank. 7. Recovery Tank Dome. 8. Solution Tank Lid. 9. Solution Tank Fill Hose. 10. Vacuum Shoe. 11. Brush Housing. 12. Front Lifting Handle. 13. Cleaning Solution Filter. 4 5 7 10 11

6 1. Solution Intake Cover. 2. Vacuum Intake Cover. 3. Float Shut-Off. 4. Clean-Out Opening. 5. Pour Spout. 6. Lift Handle. 2 1 3 4 5 6 6

7 FILLING THE CLIPPER NOTE: Use clean bucket of water to fill solution tank Do not put defoamer, solvents, spotter or prespray chemicals in the solution tank. Do not allow water to spill into vacuum motor inlet. Dry spillage from top of solution tank before replacing recovery tank. CHEMICALS Suitable Chemicals Non-Compatible Chemicals Alkalis Aldehydes Detergents Aromatic Hydrocarbons Hydroxides SP Butyls Soaps Carbon Tetrachloride Vinegar Clorox* Chlorinated Bleaches Chlorinated Hydrocarbons Lysol* Methyl Ethel Ketone (MEK) Perchorethylene (perc) Phenolics Trichlorethylene D-Limonene STEP 1 STEP 2 STEP 3 STEP 4 RECOVERY TANK SOLUTION TANK Remove solution tank lid Replace solution tank lid Add cleaning chemical 12 – 24oz. (356ml – 711ml) FILL LINE 140°F (60°C) 12 gal. (45.5 ltr.) or Add water

8 Remove electrical cord and literature from recovery tank. Fill solution tank (see filling instructions page 7). Adjust brush to proper setting. Note: For good operation the brush must skim the carpet. If circuit breaker trips raise brush to prevent damage to motor or carpet. Plug cord into grounded outlet. Note: Be sure dome is seated on recovery tank, and float shut-off is installed correctly. Turn on brush and vacuum motor switches (“ON”=“I”). Turn on solution switch for continuous spray or set switch to intermittent to allow use of trigger switches. STEP 1 STEP 2 STEP 3 STEP 4 CORRECT INCORRECT 1/8in (3mm) SOLUTION VACUUM CONT INT BRUSH ON ON

9 Select continuous setting to start solution spray or select intermittent setting to enable use of trigger switches to start solution spray. The intermittent setting requires the operator to hold any one of the three trigger switches in the “on” position with the fingers, and is typically used in small areas where short cleaning passes are made. The continuous setting allows the operator to set the switch in the “on” position with one touch, and is typically used in large areas where long cleaning passes are made. Lower machine to floor. Adjust handle to comfortable operating position. Tip machine back by main handle to move to starting point. STEP 5 STEP 6 STEP 7 INT CONT

10 Release intermittent trigger switches or turn off continuous setting on solution switch approximately 1 foot before ending cleaning pass. Push down on handle to raise vacuum shoe and brush before moving to the next cleaning pass. Overlap brush contact area approximately 1inch. STEP 1 STEP 2 STEP 3 Start at wall closest to power outlet. For small areas, pull straight back without pushing down on handle. 1in. (25mm) OFF 1ft. (30cm) 1. This machine can be operated in either direction. For smaller areas operate the machine by pulling rearward. 2. For larger unobstructed areas, flip the handle and use the machine’s brush assisted propelling motion. 1 2

11 STEP 5 STEP 6 After cleaning, turn off all controls, return brush to storage position and carefully unplug machine. STEP 4 STEP 1 Use right side of machine for cleaning against walls. OFF OFF OFF SOLUTION INTAKE COVER VACUUM INTAKE COVER OR Start at wall closest to power outlet. For large areas flip handle and operate machine in parallel passes, overlapping brush path. Clean perimeter last. During operation, observe the following: The Clipper is equipped with clear internal covers to facilitate operator viewing of dirty solution and vacuum air flow. During operation, observe the vacuum intake cover. Large amounts of water or foam entering the vacuum system can damage the vacuum motor. If you notice either condition, shut down the machine immediately. Empty recovery tank and/or add defoamer to recovery tank.

12 To speed drying, use a Windblower fan. Empty recovery tank by releasing dump hose. Use a hose with cold water to clean out the recovery tank. Also drain solution tank after each use. STEP 7 STEP 8 RECOVERY DRAIN SOLUTION DRAIN

CLIPPER 98630 12/14/98 13 Turn on vacuum motor switch and set solution switch to intermittent position. Note: Be sure brush switch is in off position and brush is in storage position. Squeeze handle on accessory tool to begin cleaning. STEP 3 STEP 4 STEP 1 STEP 2 Use only one of the following acceptable accessory tools. CST DDH DH DHT UPH-3 SW SW-PRO SFW 39504 Pull back collar and insert over machine mounted fitting, then release collar to lock into place. Lift door on front of vacuum shoe and insert 1 ½ inch hose cuff into hole. SOLUTION VACUUM ON OFF INT BRUSH

14 PROBLEM CAUSE SOLUTION No Power, Nothing Runs 1. Is the cord plugged in. 2. Circuit breaker tripped in building. 3. Faulty switch. 4. Faulty power cord or pigtail. 1. Plug in cord. 2. Reset breaker 3. Call for service. 4. Call for service. Vacuum Motor Will Not Run 1.Vacuum circuit breaker tripped. 2.Faulty main vacuum switch. 3.Loose wiring. 4.Faulty vac motor. 1.Reset breaker 2.Call for service. 3.Call for service. 4.Call for service. Vacuum Motor Runs But Suction Is Poor 1.Debris lodged in vac shoe. 2.Dome gasket defective or missing. 3.Vacuum hose cracked or hose cuff loose. 4.Recovery tank full / float ball stuck in the up position. 1.Remove debris from vac shoe. 2.Replace as necessary. 3.Replace or repair as necessary. 4.Turn off vac motor. Drain and rinse recovery tank. Poor Or No Water Flow (Carpet Is Streaky) 1.Main pump switch off. 2.Jets clogged or missing. 3.Solution filter clogged. 4.Faulty solenoid. 1. Turn on. 2.Clean using a vinegar /water solution or replace. 3.Drain solution tank and clean solution filter. 4.Call for service. Brush Does Not Spin 1.Brush switch off. 2.Brush circuit breaker tripped 3.Brush belt broken. 4.Faulty brush motor. 1.Turn on brush switch. 2.Reset circuit breaker. 3.Replace as necessary. 4.Call for service.

16 PERIODIC MAINTENANCE Twice a month, flush a white vinegar solution (One quart vinegar to two gallons of water) or anti-browning solution (mixed as directed) through the extractor. This will prevent build-up of alkaline residue in the system. If spray jets become clogged, remove the spray tips, wash them thoroughly, and blow-dry. NOTE: Do not use pins, wire, etc. to clean nozzles as this could destroy spray pattern. Periodically inspect all hoses, electrical cables and connections on your machine. Frayed or cracked hoses should be repaired or replaced to eliminate vacuum or solution pressure loss. If the cable insulation is broken or frayed, repair or replace it immediately. Don’t take chances with electrical fire or shock. DAILY / REGULAR MAINTENANCE Before making any adjustments or repairs to the machine, disconnect the power cord from electrical source. 1. Empty unused cleaning solution from the solution tank. 2. Inspect and clean filter screen in solution tank. 3. Flush pumping system with 4 or 7 liters of clean, hot water. 4. After each use, rinse tank with fresh water. Periodically inspect the recovery tank and decontaminate if necessary, using a Hospital Grade Virucide or a 1-10 bleach to water solution. Waste water should be disposed of properly. 5. Check for and remove any lint or debris around vac shoe. 6. Check spray jets for full spray pattern. 7. Remove lint and dirt build-up from brush and housing. NOTE: Brush removal. A. To remove brush, grab and pull brush out from end opposite drive belt (operator’s right). Remove other end from brush driver. B. To install brush, line up slots in brush core with pin in driver on drive belt side (operator’s left) and push brush onto driver. Then snap bearing end (opposite end) of brush into retaining clip. 8. Check cooling air screen (located on frame behind left wheel) for lint or debris. 9. Check float and shut-off screen and clean as necessary. NOTE: Always store machine with brush in “Store” position.

17
WARNING: ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM THE FOLLOWING REPAIRS. VACUUM MOTOR REPLACEMENT 1. Turn off all switches and unplug machine. 2. Remove recovery tank. 3. Remove the (2) screws that fasten the solution tank to the frame, and tilt tank back to expose the inside of the frame. 4. Locate the vacuum motor wires and disconnect at the connector. Close the solution tank. 5. Remove the (6) screws holding the vacuum motor cover (p/n 27809) to the solution tank. 6. Remove the vacuum motor. 7. Reverse process to install vacuum motor. BELT REPLACEMENT 1. Turn off all switches and unplug the machine. 2. Remove recovery tank. 3. Remove the (2) screws that fasten the solution tank to the frame, and tilt tank back to expose the inside of the frame. 4. Remove solution hoses from fittings in pump. 5. Remove the (2) screws that fasten the pump to the frame. 6. Reverse process to install pump. 62759 05016 WARNING: The green ground wire must be attached for safe operation. See wiring diagram. Note: When replacing carbon vac motor brushes loosen wire terminal BEFORE removing screws on bracket. Important: These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely. If armature commutator is not concentric, extremely pitted, or grooved the motor will need to be replaced or sent to a qualified service center to restore vac performance. Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" long. Note: Place stop in groove. 3/8 End Cap Carbon Brushes 115V Vac Motor Carbon Brushes Replacement Wire Terminal Wire Terminal

18 ! WARNING: ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM THE FOLLOWING REPAIRS. SOLUTION PUMP REPLACEMENT 1. Turn off all switches and unplug the machine. 2. Remove recovery tank. 3. Remove the (2) screws that fasten the solution tank to the frame, and tilt tank back to expose the inside of the frame. 4. Remove solution hoses from fittings in pump. 5. Remove the (2) screws that fasten the pump to the frame. 6. Reverse process to install pump. PUMP REPLACEMENT PARTS FOR FLOJET 100 PSI (65201) Diaphragm 29219 Motor 53245 Valve Asm 84166 Pump Head 65204

19 POWER TYPE ELECTRICAL: 115 V, 15 A, 60 HZ ELECTRIC VACUUM MOTOR: (1) –3 stage, 1 hp, 99 cfm (2.80 cubic meters/min.) Waterlift –117” (297cm) BRUSH: (1) 18” (45.7 cm.) SOLUTION PUMP: 100 PSI, diaphragm style, internal bypass SOLUTION CAPACITY: 12 gallons (45.5ltr) RECOVERY CAPACITY: 12 gallons (45.5ltr) BRUSH SPEED: 1000 rpm GENERAL DIMENSIONS/WEIGHT Vacuum shoe: 20” (51 cm) cast aluminum with spring loaded down pressure WHEELS: (2) 10” dia. (25 cm) wheels by 2” WEIGHT: 105lbs. (48kg) LENGTH: 28” (71 cm) HEIGHT: 46” (117 cm) WIDTH: 24” (61 cm) SOLUTION SPRAY: 2 quick change jets. POWER CABLE: 50’ (12.7 m) (14 gauge) 24” (61cm) 28” (71cm) 46” (117cm)

20 SERVICE SCHEDULE MAINTENANCE DAILY WEEKLY QUARTERLY Check machine for cord damage * Check recovery dome and gasket for damage and cleanliness * Check brush – should be clean with no lint or strings attached * Inspect vac shoe for blockage; remove fibers with coat hanger, etc. * Check hoses for wear, blockages, or damage * Check handles, switches, and knobs for damage * Check vac motor intake filter and clean * Run one gallon of water through system * Clean out recovery tank and check float valve to make sure it moves freely * Clean out solution tank and remove and clean vacuum intake screen * Clean outside of all tanks and check for damage * Run vac motor for at least one minute to allow motor to dry * Store with dome off tank to allow the tank to dry * Check all bearings for noise * Check all gaskets for wear and leakage * Check vacuum intake screen for damage; replace if necessary * Check pump pressure; observe spray pattern and check with gauge if necessary * Check and clean solution screen * Check belts for wear and replace as necessary * Check brush for wear; ensure bristles are not damaged * Check cables for fraying * Check the spray bar (manifold) for damage; replace if broken or bent * Check condition of vac shoe and frame for damage * Check overall performance of machine * Check vac motor carbon brushes *

21 34 33 B 6 9 36 12 A 19 18 21 37 26 3 (SEE PG. 31) 25 24 14 13 7 15 10 11 22 5 8 20 28 27 16 2 16 20 35 29 30 32 C (SEE PG. 29) 8 4 31

22 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 OPEN 2 34357 1 FRAME, CLIPPER 12 3 39528 1 HOSE ASM, 1.5 BLK VAC X 15.5 4 41236 2 HUBCAP, 5/8" SHAFT 5 41351 1 HARNESS, MAIN, CLP/ADM 6 41354 1 HINGE, TANK TO FRAME 7 53640 1 MOTOR ASM, BRUSH CLP FAMILY 8 57030 10 NUT, 10-32 HEX NYLOCK 9 57245 3 NUT, 1/4-20 HEX NYLOCK SS 10 99809 2 FOAM TAPE, 1/8 THK X 3/4 1SDA 11 62761 1 PLATE, BRUSH MTR CLAMP 12 64099 1 PULLEY, 1.4 OD, 6GR, MICRO-V 13 73949 2 SPACER, HANDLE PIVOT 14 36081 2 GEAR, 40 TOOTH 15 70085 2 SCR, 1/4-20 X 1/2 PPHMS SS 16 70066 10 SCR, 10-32 X 3/4 PPHMS 17 OPEN 18 87013 2 WASHER, 1/4 ID X 5/8 OD SS 19 87025 2 WASHER, 1/4 LOCK EXT STAR SS 20 87018 10 WASHER, #10 X 9/16 OD 21 70074 2 SET SCR, 10-32 X 1/4 KCP 22 73197 1 STRAIN RELIEF, 90 DEGREE 23 OPEN 24 89114 2 WHEEL, 1-5/16 X 9.625 DIA 25 03107 1 AXLE, 5/8 X 17.06L 26 99667 10” HEAT SHRINK, 3/4 ID UL/CSA 27 73943 1 SEAL, FRAME/TANK 28 20041 1 CLAMP, 2.0" WORM GEAR 29 70671 6 SCR, 5/16-18 X 3.5 SHCS PLATED 30 87083 6 WASHER, 5/16 SPLIT LOCK PLTD 31 140354 1 BRKT, CLP HANDLE SUPPORT 32 140355 1 BRKT, CLP HANDLE SUPPORT LT 33 70271 2 SCR, 1/4-20 X 1/2 HHCS PLTD 34 70057 2 SCR, 1/4-20 X 1 PPHMS SS 35 66052 1 PIN, ROLL 1/8” X 1.0”L 36 70697 1 SCR, ¼-20 X 1.25 PPHMS SS 37 57105 3 NUT, ¼-20 HEX W/ STAR WASHER

23 25 9 3 2 46 5 31 25 29 30 18 38 39 16 30 34 44 36 33 17 20 37 26 24 11 8 15 3 26 19 6 21 35 28 29 25 17 32 23 14 30 22 4 27 1 16 7 10 12 13 25 40 41 42 43 45 47

24 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 03110 1 AXLE, ROLLER 2 04084 1 ADAPTER, BRUSH BRG. 3 09019 2 BEARING, 1.125ODX.500IDX.375 4 11045 1 BELT, 180J6 MICRO-V 5 12032 1 BRUSH, 18L X 3.38OD 6 140343 1 BRKT, BRUSH PULLEY 7 140351 1 BRKT, BRUSH HEIGHT 8 34357 REF FRAME, CLIPPER 12 9 36192 2 GUARD, THREAD 10 41346 1 HOUSING, BRUSH, 18" 11 50998 1 LABEL, BRUSH HEIGHT 12 51311 1 LINKAGE, ASM, BRUSH HEIGHT 13 51312 1 LINKAGE ASM, ROLLER SUPPORT 14 51314 2 LINK, ROLLER, FRONT 15 51317 1 LEVER, HEIGHT ADJUSTMENT 16 57030 4 NUT, 10-32 HEX NYLOCK 17 57271 2 NUT, 3/8 DIA CAP, TYPE PUSH PLT 18 62758 1 PLATE, BRUSH HOUSING RH 19 62759 1 PLATE, BRUSH HOUSING LH 20 62762 2 PLATE, AXLE RETAINER 21 64098 1 PULLEY, 2.2 OD, 6GR, MICRO-V 22 66192 1 PIN, ROLL 1/4 X 1.25L 23 67411 1 ROLLER, 1.9 DIA X 10.5 LG 24 70043 2 SCR, 10-32 X 5/8 PFHMS 25 70088 6 SCR, 10-32 X 1/2 PPHMS SS DL 26 70177 7 SCR, 10-32 X 1/2 FHMS SS 27 70232 2 SCR, 10-32 X 3/8 FHMS SS 28 70497 2 SCR, #10-24 X 1/2 SHCS 29 87016 4 WASHER, #10 LOCK EXT STAR SS 30 87018 6 WASHER, #10 X 9/16 OD 31 70675 4 SCR, 1/4-20 X. 5/8 THMS PLTD NP 32 12525 1 BRUSH, 18L X 3.38 OD G2 1000090717 33 67467 1 RING, TOLERANCE 7/8 ID X 1/2 W 1000090717 34 27805 1 CLIP, BEARING 35 29157 1 DRIVER, BRUSH 36 70737 1 SHLDR BOLT, 3/8 OD X 3/8 L SS NP 1000090717 37 67094 1 RING, 1/2 EXT. SNAP 38 66310 2 PIN, CLEVIS 1/4 X 1/2 PLTD 39 80604 2 COTTER, 1/4" RING 40 73966 1 SPACER, .81ID X 1.06OD, ALUM 41 64102 1 PULLEY ASM, BRUSH 42 29208 1 DRIVER ASM, BRUSH 43 12515 1 BRUSH ASM, 18 IN 44 05158 1 ADAPTER, BRUSH BRG. DIE CAST 1000090717 45 09137 2 BEARING, R6 3/8 ID 1000090717 46 47383 1 BRUSH BEARING ASM. 47 47416 REF KIT,BRNG/ADPTR EXTRCTR

25 3 20 4 13 10 16 6 5 11 15 19 18 1 20 7 16 8 21 17 9 2 14 12 25 26 23 29 24 26 D (SEE PG. 31) 27 28 TO SERIAL #1000030021 4 13 30

26 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 22072 1 COUPLING, 1/4 ANCHOR W/1" HEX 2 22090 2 CONNECTOR, 1/8FPT X 1/4 TUBEQC 3 31072 1 ELBOW, SWIVEL, 1/4MPTX1/4TUBE 4 31074 1 ELBOW, SWIVEL,3/8MPTX3/8TUBEQC 5 44067 2 JET BODY, MINI PROMAX BODY 6 44068 2 JET, MINI PROMAX 9504 7 57030 2 NUT, 10-32 HEX NYLOCK 8 65201 1 PUMP ASM, 115V 100 PSI W/CONN 1000030022 9 66288 2 PLUG, 9/16 OD BLK NYLON 10 70386 2 SCR, 10-32 X 1.0 PPHMS 11 70011 2 SCR, 1/4-20 X 5/8 HHCS SS 12 34355 1 FITTING,1/4 TUBE,"Y", QC 13 78419 1 TEE, 3/8 MPT X 3/8 TUBE, QC 14 84160 1 VALVE ASM,SOLENOID CLP FAMILY 15 87191 2 WASHER, 1/4"IDX1.0OD. FLAT SS 16 87018 4 WASHER, #10 X 9/16 OD 17 87192 2 WASHER, 7/16 X 3/4 X .19RUBBER 18 56014 1 NIPPLE, 1/4 CLOSE 19 56012 1 NIPPLE, 1/4 FPT QD 20 31076 2 ELBOW, 1/4 MPT X 3/8 TUBE, QC 21 70162 2 SCR, 10-32 X 3/8 PPHMS SS 22 - - OPEN 23 880278 1 WIRE, 22" GRN/18 76011 X 76011 24 39529 1 HOSE, 3/8 URETHANE X 29" 25 39530 1 HOSE, 3/8 NYLON X 6" 26 39531 3 HOSE, 1/4 URETHANE X 6" 27 73963 1 SCREEN, INTAKE 28 31022 1 ELBOW, 1/8NPT STREET 29 39551 1 HOSE, 3/8 NYLON X 29” 30 65183 REF PUMP ASM, 115V 100 PSI SHURFLO X-REF TO 47306

CLIPPER 98630 6/10/99 28 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 05016 4 ARM, VAC SHOE PARALLEL 2 27674 1 COVER, ACCESSORY PORT 3 57245 4 NUT, 1/4-20 HEX NYLOCK SS 4 70351 2 SCR, 10-32 X 3/8 HHTR W/STAR 5 70360 4 SCR, 1/4-20 X.75 PPHMS PHIL 6 70390 4 SCR, 1/4-20 X 1 FHCS PLTD 7 73958 8 SPACER, 3/8ODX.058WX.2814,CRS 8 85040 1 VAC SHOE, 18" 9 OPEN 10 87013 4 WASHER, 1/4 ID X 5/8 OD SS 11 87074 8 WASHER, WAVE 3/8ID X3/4D X.125 12 35171 1 GASKET, ACCESSORY PORT 13 73955 2 SPRING, EXT .38D X2.75L X.055W

CLIPPER 98630 01/25/00 29 13 17 6 12 4 10 15 5 14 16 20 7 1 26 18 11 8 3 9 2 36 33 32 31 30 29 28 27 25 24 23 22 21 35 34 C (SEE PG. 21) 38 37 19 41 45 40 42 42 44 39 43 45 47 46 45 48 49

CLIPPER 98630 01/25/00 30 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 14020 1 TERMINAL BLOCK, 115V (3-4-3) 2 14700 1 BREAKER, 15A 250VAC 50VDC 3 14832 1 BREAKER, 6A VDE CIRCUIT 4 14942 2 BOOT, 3/8 CIRCUIT BREAKER 5 41181 2 HOUSING, CLP HANDLE PIVOT 6 23679 1 CORD ASM, 14/3 X 22" YLW 7 27823 3 CONTACT, ELECTRICAL, FLAT 8 27824 3 CONTACT, ELECTRICAL, BENT 9 38285 2 HANDLE, CLP12 WELDED 10 38286 1 HANDLE, CONTROL PANEL FRONT 11 38287 1 HANDLE, CONTROL PANEL REAR 12 51114 2 LOCK, HANDLE POSITION 13 57153 2 NUT, 1/2-13HEXNYLOCK THIN PLTD 14 70067 2 SCR, 6-32 X 3/8 PPHMS 15 57040 2 NUT, 1/2 NPT CONDUIT 16 62766 1 PLATE, CONTROL PANEL, CLP/ADM 17 70330 4 SET SCR, 5/16-18 X 1/2 CONE PT 18 72130 2 SWITCH, SPST 2-POSITION ROCKER 19 72162 1 SWITCH, DPDT3-POSITION ROCKER 20 73505 1 STRAIN RELIEF, 1/2 NPT TRUMPET 21 78418 3 TRIGGER, SWITCH 22 50996 1 LABEL, CONTROL PANEL, CLP/ADM 23 57116 2 NUT, 6-32 W/STAR WASHER PLTD 24 57245 4 NUT, 1/4-20 HEX NYLOCK SS 25 70672 2 SCR, 1/2-13 X 4.75HHCS GR5 PLT 26 73307 2 SPRING, COMP .88D X1.4L X.100W 27 70406 9 SCR, #10 X 3/4 PPHST TYPE B 28 70127 6 SCR, 6-32 X 1/4 PPHMS SS 29 87026 2 WASHER, #6 LOCK EXT STAR SS 30 70105 4 SCR, 1/4-20 X 1.75 PPHMS SS 31 70235 2 SCR, 6-32 X 1.0 PH BLK NYLON 32 87086 2 WASHER, M10 X 30 PLTD 33 87100 2 WASHER, 3/8 ID INT.LOCK THIN 34 27371 2 CLIP, POWER CORD 35 41351 REF HARNESS, MAIN CLP/ADM 36 23086 1 CORD SET,14/3 SJTW-A X 50' YLW 37 67147 1 RING, 2" DIA SPLIT 38 73169 1 STRAIN RELIEF, CORD HOOK 39 27817 2 CABLE, .06 X 40, 0707, SS 40 70386 1 SCR, 10-32 X 1” PPHMS 41 57104 3 NUT, 10-32 W/STAR WASHER PLTD 42 87025 6 WASHER, 1/4 LOCK EXT STAR SS 43 67381 2 RING, 1/4 KLIP 44 51319 1 LEVER ASM, CLP HANDLE ADJ 45 70351 5 SCR, 10-32 X 3/8 HHTR W/STAR 46 27417 1 CORD, 99807 1/8 X 12" 47 500018 1 CARD, INSTRUCTION CLP12 48 20035 1 CLAMP, 7/16 DIA NYLON UL 49 50279 1 LABEL, GROUND SYMBOL

CLIPPER 98630 3/5/99 31 6 25 16 4 2 30 8 11 15 20 12 7 3 13 16 10 1 9 19 18 A B D (SEE PG. 21) (SEE PG. 21) (SEE PG. 25) 26 2 28 29 27 17* 5* 21* 23* 24* 14* 22* 7*

CLIPPER 98630 8/25/99 32 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 20041 2 CLAMP, 2.0" WORM GEAR 2 20042 2 CLAMP, 3/8 HOSE (D-SLOT) 3 27809 1 COVER, VAC MOTOR 4 27810 1 COVER, BELT 5 31081 1 ELBOW, 3/8 MPT X 3/8 TUBE, PLASTIC 6 35175 2 GASKET, TANK TO VAC COVER 7 35231 2 GASKET, VAC COVER (CLP FAMILY) 8 39526 1 HOSE,1/2 CLEAR X 12 9 39536 1 HOSE, 1.5 BLK VAC X 5.0 10 39528 REF HOSE ASM, 1.5 BLK VAC X 15.5 11 41348 1 HOUSING, VAC MOTOR 12 53789 1 VAC MOTOR ASM, CLP FAMILY 13 70525 6 SCR, #10 X 1.0 PPHST TYPE B 14 75261 1 TANK, CLP SOLUTION 15 85038 1 VENT, COOLING AIR LARGE 16 87018 9 WASHER, #10 X 9/16 OD 17 73864 1 STRAINER, 3/8 IN. NPT 60 MESH 18 87013 3 WASHER, 1/4 ID X 5/8 OD SS 19 70085 3 SCR, 1/4-20 X 1/2 PPHMS SS DL 20 20092 1 CLAMP, 3.5" WORM GEAR 21 35236 1 GASKET, TANK, L-F 22 35237 1 GASKET, TANK, L-R 23 35238 1 GASKET, TANK, RH 24 40027 1 HOSEBARB, 3/8MPTX1/2 90D DL 25 70114 3 SCR, #10 X 3/4 PPHST TYPE B 26 02130 1 HOSE ASSY- FILL HOSE 27 27417 1 CORD, 99807 1/8 X 12" 28 40023 1 HOSEBARB, 1/2MPT X 3/8 DL 29 27827 1 COVER, CLP SOLUTION 30 51321 1 LANYARD, .06 X 2.88 31 75278 1 TANK ASM, SOLUTION CLP12 ITEMS INCLUDED

CLIPPER 98630 06/10/02 33 16 11 7 E 9 2 6 17 13 8 4 15 5 12 E 18 12 14 10 1 3 1B 10B 11B 14B 12

CLIPPER 98630 06/10/02 34 REF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1A 20064 1 CLAMP, 2.0" WORM GEAR X .312 1000083387 1B 20002 1 CLAMP, 2.0” NYLON RATCHET 2 20041 1 CLAMP, 2.0" WORM GEAR 3 27670 1 CORD, DRAIN PLUG 4 27816 2 COVER, REC. TANK 5 28060 1 DOME, CLP FAMILY 6 34351 1 FLOAT SHUT-OFF 7 35230 1 GASKET, DOME 8 35232 2 GASKET, PORT COVER 9 39353 1 HOSE, 1.5 X 12.0 DRAIN 10A 41391 1 HOSE, INSERT 1000083387 10B 40019 1 HOSEBARB, 1.50 DOUBLE MCHD 11A 41390 1 HOSE, CAP 1000083387 11B 66227 1 PLUG, DRAIN HOSE 12 70114 6 SCR, #10 X 3/4 PPHST TYPE B 13 75262 1 TANK, CLP RECOVERY 14A 140408 1 BRKT, HOSE HOOK 1000083387 14B 140133 1 BRKT, RECOVERY HOSE MTG 15 27417 1 CORD, 99807 1/8 X 12" 16 500009 1 LABEL, WARNING 17 50993 1 LABEL, CLIPPER MAIN 18 28061 1 DOME ASM, CLP FAM

CLIPPER 98630 12/14/98 35 SUGGESTED SPARE PARTS DESCRIPTION PART NUMBER PAGE BRUSH, 18L X 3.38OD 12032 23 BELT, 180J6 MICRO-V 11045 23 BEARING, 1.125ODX.500IDX.375 09019 23 JET BODY, MINI PROMAX BODY 44067 25 JET, MINI PROMAX 9504 44068 25 PUMP ASM, CLP/ADM 65183 25 VALVE ASM, SOLENOID CLP FAMILY 84160 25 GASKET, ACCESSORY PORT 35171 27 BREAKER, 15A 250VAC 50VDC 14700 29 BREAKER, 6A VDE CIRCUIT 14832 29 SWITCH, SPST 2-POSITION ROCKER 72130 29 SWITCH, DPDT3-POSITION ROCKER 72162 29 VAC MOTOR ASM, CLP FAMILY 53789 31 STRAINER, 3/8 IN. NPT 60 MESH 73864 31 DOME ASM, CLP FAMILY 28061 33 FLOAT SHUT-OFF 34351 33 PLUG, DRAIN HOSE 66227 33 NOTES:

1 WINDSOR INDUSTRIES New Machine Warranty Limited Warranty Windsor Industries, Inc. warrants new machines against defects in material and workmanship under normal use and service to the original purchaser. Any statutory implied warranties, including any warranty of merchantability or fitness for a particular purpose, are expressly limited to the duration of this written warranty. Windsor will not be liable for any other damages, including but not limited to indirect or special consequential damages arising out of or in connection with the furnishing, performance, use or inability to use the machine. This remedy shall be the exclusive remedy of the buyer. The warranty period is subject to the conditions stated below. 6 / 3 / 1 Warranty: 6 Years Polyethylene (PE) Housings, 3 Years Parts, and 1 Year Service Labor Subject to conditions outlined below, Windsor Industries warrants rotationally molded PE housings and parts on all of its machines to be free from defects in material and workmanship, under normal use and service for six (6) years to the original owner. Under this warranty we guarantee the performance of non-polyethylene parts and components to be free from defects and for up to three (3) years to the original end user. Parts replaced or repaired under this warranty are guaranteed for the remainder of the original warranty period. (See table below) Service labor charges are covered for up to one (1) year from the date of purchase through authorized Windsor service provider. No travel coverage is extended for cord-electric models. See table below for each general product model warranty coverage. Product PE Housing & Parts Non- PE Parts Service Labor Travel Rider Scrubbers 6 years 3 years 1 years 6 Months Rider Sweepers 6 years 1 year 1 years 6 Months Walk Behind Scrubbers 6 years 3 years 1 years 6 Months Walk Behind Sweepers 6 years 1 year 1 years 6 Months Extractors 6 years 3 years 1 years - Polishers / Elec. Burnishers / GH 6 years 3 years 1 years - Wide Areas Vacuums 6 years 3 years 1 years - VacPak Vacuums 6 years 1 year 1 year - Air Movers / Dri-matic / TITAN
1 year 1 year 1 year - Propane Burnishers / Strippers - 2 year 1 year - Tracer/Flex Sweepers/Scrubbers 6 years 2 year 6 months 90 days VERSAMATIC Brush motor, Vacuum motor, Belts – 3 years All other parts – 1 year SENSOR Vacuum motor, Belts – 2 years All other parts – 1 year Product exceptions and Exclusions:  Extractor brush motors, pump motors, ALL PC boards and electronics, ALL Vacuum motors (other than VERSAMATIC and SENSOR), ALL pumps, and FLEXSOL
diaphragms carry a one (1) year parts and service labor warranty.  The Onan engines have three (3) year manufacturer’s warranty. The Honda and Kawasaki engines have two (2) year manufacturer’s warranty. NOTE: The engine warranty is administered through the engine manufacturer and must be repaired at an authorized service center. Normal wear items and accessories including, but not limited to, belts, brushes, capacitors, carbon brushes, casters, clutches, cords, filters, finishes, gaskets, hoses, light bulbs, rectifiers, switches, squeegees, bearings, pulleys, relays, actuating cables, wheels, tires, propane tanks, and batteries will be warranted for manufacturing defects for 90-days from the purchase date. The warranty commences on the purchase date by the original end user from an authorized Windsor agent, subject to proof of purchase. The Machine Registration Card must be completed and returned immediately at the time of purchase. If proof of purchase cannot be identified, the warranty start date is 90 days after the date of sale to an authorized Windsor distributor. Parts replaced or repaired under warranty are guaranteed for the remainder of the original warranty period. Windsor Industries, Inc. ● a Castle Rock Industries company ● 1351 W. Stanford Ave. ● (303) 762-1800 ● 800-444-7654 ● FAX (303) 865-2800

2 WINDSOR INDUSTRIES New Machine Warranty 90 Day Warranty Extension Available Upon receipt of the Machine Registration Card, Windsor will extend by 90 days, from the date of purchase, all items included under the one-year provision. This applies only to one-year items and does not include 90-day wear items. This Warranty Shall Not Apply To: 1. Any product that has been subject to abuse, misuse, neglect or unauthorized alteration (including the use of incompatible or corrosive chemicals or overloading of capacity). 2. Products that have experienced shipping or freight damage. 3. Repairs necessary to correct any failure due to improper pre-delivery service and inspection by the selling dealer. 4. Excessive time for cleaning units in preparation for repair. 5. Any repairs resulting from poor initial service work or improper diagnosis. 6. Tune-up parts such as plugs, plug wires and condensers. 7. Any design alterations performed by an organization not authorized or specified by Windsor. 8. Battery and charger warranties are handled directly with the manufacturer (Trojan batteries and Lester chargers). 9. High-pressure washing. 10. Electrical components exposed to moisture. If difficulty develops during the warranty period, contact the authorized Windsor agent from whom the product was purchased. Windsor Industries, Inc. may elect to require the return of components to validate a claim. Any defective part to be returned must be shipped freight prepaid to an authorized Windsor Distributor/Service Center or to the Windsor factory. Use Of Parts Not Approved By Windsor Industries, Inc. Will Void All Warranties This warranty is valid only for all products sold after July 1, 1995. A product sold before that date shall be covered by the limited warranty in effect at the date of sale to the original purchaser. Windsor Industries, Inc. ● a Castle Rock Industries company ● 1351 W. Stanford Ave. ● (303) 762-1800 ● 800-444-7654 ● FAX (303) 865-2800