Maple Systems HMI5000 Series Quick Start Manual

1036-0175 Page 1 of 6 Rev. 01, 03/04/2011 C O N T R O L L E R I N F O R M A T I O N S H E E T Maple Model(s) PLC or Controller HMI5000 Series Allen-Bradley PLC-5/xxE Series (Ethernet) Summary Maple Systems’ HMI5000 Series Human/Machine Interface Terminals (Maple HMIs) communicate with Allen Bradley PLC5e-series controllers using the DF1/PCCC protocol, using the DF1 Typed Read and Typed Write commands. When configured with EZware-5000, the Maple HMI is the master in a single master, multiple slave format. Please refer to the HMI5000 Series Programming Manual for information on connecting multiple Maple HMIs to a single PLC. Compatible PLCs PLC Family PLC Model PLC-5 PLC-5/20E, PLC-5/40E, PLC-5/80E; 1785-ENET/C Module Communications Cable The Maple HMI should be connected to the ethernet port on the PLC or module. A list of communications cables offered by Maple Systems as well as cable assembly instructions to assist you in assembling your own communications cable are available on our website at www.maplesystems.com. WARNING If your communications cable is not wired exactly as shown in our cable assembly instructions, damage to the HMI or loss of communications can result.

1036-0175 Page 2 of 6 Rev. 01, 03/04/2011 Accessible PLC Memory Register Memory The following table lists the PLC’s register memory ranges that the Maple HMIs are able to access. Please note that your PLC’s memory range may be smaller or larger than that supported by these HMIs. The following register memory can be displayed in 16 or 32-bit format on the Maple HMI. (Note: d=decimal) PLC Register Type Address Range Format PLC Register Description N7 0-999 ddd Default Integer data file F8 0-999 ddd Default Floating Point data file Nfn 0-254254 fffnnn File No. fff: 7, 9-254 Element No. nnn: 0-254 Any Integer Data File Ffn 0-254254 fffnnn File No. fff: 8, 9-254 Element No. nnn: 0-254 Any Floating Point Data File T4PRE 0-999 ddd Default Timer File Preset Value T4ACC 0-999 ddd Default Timer File Accumulated Value C5PRE 0-999 ddd Default Counter File Preset Value C5ACC 0-999 ddd Default Counter File Accumulated Value TfnPRE 0-254254 fffnnn File No. fff: 4, 9-254 Element No. nnn: 0-254 Any Timer File Preset Value TfnACC 0-254254 fffnnn File No. fff: 4, 9-254 Element No. nnn: 0-254 f Any Timer File Accumulated Value CfnPRE 0-254254 fffnnn File No. fff: 5, 9-254 Element No. nnn: 0-254 Any Counter File Preset Value CfnACC 0-254254 fffnnn File No. fff: 5, 9-254 Element No. nnn: 0-254 Any Counter File Accumulated Value S 0-999 ddd Status File

1036-0175 Page 3 of 6 Rev. 01, 03/04/2011 Discrete Memory The following table lists the PLC’s discrete memory ranges that the Maple HMIs are able to access. Please note that your PLC’s memory range may be smaller or larger than that supported by these HMIs. The following discrete memory is displayable in single-bit format on the Maple HMI. (Note: d=decimal) PLC Bit Type Address Range Format PLC Bit Description B3 000-99915 dddbb: bb = bit number w/ leading zero Default Bit File N7Bit 000-99915 dddbb: bb = bit number w/ leading zero Bits Within Default Integer File BfnBit 000-25425415 Fffnnnbb File No. fff: 3, 9-254 Element No. nnn: 0-254 Bit No. bb: 00-15 Any Bit File NfnBit 000-25425415 Fffnnnbb File No. fff: 7, 9-254 Element No. nnn: 0-254 Bit No. bb: 00-15 Bits Within Any Integer File T4Control 000-99915 dddbb: bb = bit number w/ leading zero Control Bits Within Default Timer File C5Control 000-99915 dddbb: bb = bit number w/ leading zero Control Bits Within Default Counter File TfnControl 000-25425415 Fffnnnbb File No. fff: 4, 9-254 Element No. nnn: 0-254 Bit No. bb: 00-15 Control Bits Within Any Timer File CfnControl 000-25425415 Fffnnnbb File No. fff: 5, 9-254 Element No. nnn: 0-254 Bit No. bb: 00-15 Control Bits Within Any Counter File S 000-99915 dddbb: bb = bit number w/ leading zero Bits Within Status File Important Memory Considerations If your PLC’s memory range is smaller than the range supported by the Maple HMIs, it is possible to configure the HMI to monitor a PLC memory address which does not exist. Since this can cause unpredictable results, when you configure the HMI please ensure that all selected PLC memory addresses are valid for your PLC model. Do not configure the HMI to write to any PLC memory address which should only be written to by the PLC.

1036-0175 Page 4 of 6 Rev. 01, 03/04/2011 EZware Settings The following table lists the communications settings that must be configured in EZware. These settings can be found in the Edit-System Parameters menu under the Device tab. Please note:  The Recommended Settings column provides the recommended setting based upon the default settings most commonly used in the Allen- Bradley PLC-5e Series controller.  The Options column lists EZware’s options; your PLC may not support every option. Name Recommended Settings Options Important Notes Name: Allen Bradley PLC5e (EthernetIP-DF1) HMI or PLC PLC Location Local Local, Remote Select local if PLC directly connected to OIT, remote if PLC connected thru another HMI. PLC type: Allen Bradley PLC5e (EthernetIP-DF1) PLC I/F: Ethernet RS-232, RS-485 2W, RS-485 4W, Ethernet Must match the controller port setting. PLC default station no.: 0 0-255 Must match the default station no. assigned to the PLC. Use UDP Unchecked Checked or Unchecked Must be Unchecked Settings: IP Address: XXX.XXX.XXX. XXX 0.0.0.0 – 255.255.255.255 Enter the IP Address of the PLC. Settings: Port 2222 None This is the port address used by the AB PLC5e. Settings: Timeout (sec) 1.0 0.1 to 25.5 Adjust if longer timeout is required.

1036-0175 Page 5 of 6 Rev. 01, 03/04/2011 Name Recommended Settings Options Important Notes Settings: Turn around delay (ms): 0 0-1000 Timeout period between HMI polls. Settings: Send ACK delay: 0 Not Applicable Settings: Parameter 1: 0 Not Applicable Settings: Parameter 2: 0 Not Applicable Settings: Parameter 3: 0 Not Applicable Interval of block pack words 5 0-512 See HMI5000 Series Programming Manual. (Maple p/n 1010-1007) Max. read-command size (words): 32 Not Adjustable Max. write-command size (words): 32 Not Adjustable Client ID The HMI will identify itself to the PLC as MAPLE_HMI_nnn, where nnn is the last part of the HMI’s IP address. For example, if the HMI has an IP address of 192.168.1.5, the HMI will identify itself as MAPLE_HMI_005. If the project is run in the EasyBuilder Online Simulator, the HMI identification will be MAPLE_HMI_OLS. Communication Errors Connection ID When the HMI initially connects to the PLC5, the PLC5 provides a Connection ID number that the HMI uses in all subsequent communications. If the PLC5 is unable to provide a Connection ID, this value will be zero. The HMI stores this 32-bit value in Local Words 8984 and 8985. To view the Connection ID, use a Numeric Display object, addressed at LW8984, with the format set to 32-bit Unsigned. Last Received Error Code The HMI keeps the last DF1 Error Code in Local Word 8999. The High byte of LW8999 is the DF1 STS error code, and will usually be hexadecimal F0. The low byte of LW8999 is the DF1 EXT STS byte. If there are no errors, the value in LW8999 will be 0. Note: in the event that the PLC does not respond, the PLC No Response window will be displayed, but the value in LW8999 will still be 0.

1036-0175 Page 6 of 6 Rev. 01, 03/04/2011 Communication Errors are almost always caused by some type of mismatch between the address specified in the HMI and the Data Table in the PLC. Common problems are:  An object in the HMI is configured to read N7:250, but the N7 data file in the PLC is configured only up to N7:200.  An object in the HMI is configured to read the preset of timer T10:0, but data file 10 is defined in the PLC as something other than a Timer.  An object in the HMI is configured to read a Floating Point value, but the specified data file is configured as something other than Floating Point. The inverse of this is also true.  An object in the HMI is configured to read a bit, but the HMI object does not properly specify leading zeros. For example To read bit B3:5.7: Device Type B3, address 57 (incorrect) Device Type B3, address 507 (correct) To read bit N12:35.3: Device Type NfnBit, address 12353 (incorrect) Device Type NfnBit, address 123503 (incorrect) Device Type B3, address 1203503 (correct) Communication Retries When the HMI experiences a communication error, it will try to restart comms with the PLC. This will always cause the HMI to obtain a new Connection ID from the HMI. In some cases, it may be desirable to reduce the Inactivity Timeout setting in the PLC so that the PLC will close any inactive connections sooner.