TREND COMBI 66 Manual 

hope you enjoy many years of creative and productive use. Please remember to return your guarantee card within 28 days of purchase. TECHNICAL DATA Jig thickness 16mm Cutter size 12.7mm Workpiece thickness max. 45mm Worktop width: min. 580mm max. 650mm Guide bush size 30mm Weight 3.3kg CONTENTS TECHNICAL DATA _____________________1 SAFETY____________________________2-3 ITEMS ENCLOSED ____________________4 DESCRIPTION OF PARTS_______________5 ACCESSORIES – Recommended Cutters ________________6 – Sub-base Sets & 30mm Guide Bush ____6-7 – Panel Connector Bolts ________________ ...

instruction manual of the power tool to be used. Please read the following instructions carefully. Failure to do so could lead to serious injury. When using electric tools, basic safety precautions, including the following should always be followed to reduce the risk of fire, electric shock and personal injury. Also observe any applicable additional safety rules. Read the following safety instructions before attempting to operate this product. PLEASE KEEP THESE INSTRUCTIONS IN A SAFE PLACE. The attention of UK users is drawn to The Provision and Use of Work Equipment Regulations 199 ...

spectacles or visors to protect the eyes from ejected waster particles. 6. Respiratory protection. Wear a face or dust mask, or powered respirator. Dust masks/filters should be changed regularly. 7. Do not switch router on with the cutter touching the workpiece. 8. The direction of routing must always be opposite to the cutter's direction of rotation. Do not back-cut or climb-cut. 9. At the end of the cut, release the router plunge and allow spindle to stop rotating before putting machine down. 10.Check before cutting that there are no obstructions in the path of the router. When cutting through th ...

■ 30mm guide bush. ■ 12.7 diameter x 50mm cut router cutter with 1/2” shank. ■ Trestle x 2. ■ 100mm throat clamp x 2. ■ Hand tools. ■ Panel connector bolts. ■ Wooden biscuits size No.20. ■ Sealant. MANU-COM66 v2.0 24/10/05 3:30 pm Page 4 ...

Female joint bush location hole Length setting stop location hole Male joint bush location hole Peninsular joint bush location hole Length stop fixing holes Bolt recess bush location hole Connecting bolt recess slot Alloy location bush Length setting stop Length setting stop bolt Length setting stop washer Length setting stop knob N O M L K J I H G F E D C B A MANU-COM66 v2.0 24/10/05 3:30 pm Page 5 ...

30mm guide bush must be used. The guide bush must always be fitted concentric with the cutter. This can be achieved using Trend sub-bases and 30mm outside diameter guide bush ref. GB30. Trend sub-bases have a central recess to allow fitting of the Trend guide bush to most makes of routers and are available ready to fit the most popular makes. Two types are offered GB/5 and UNIBASE. All sub-bases contain screws, a line up bush and pin. The line up pin and bush ensure exact alignment of sub-base with router spindle, when fitted with the relevant collet. ACCESSORIES Description ...

Description Order Ref. Elu MOF31,77,98,131,177(E), Bosch GOF1600A & 1700ACE DeWalt DW625EK, 629 Performance Pro CLM2050R, CLM1250R >11/2003 Felisatti R346EC, TTECH TTR127 GB/5 Makita 3612BR & 3600B Ryobi RE600N & R600N, RE601 GB/5/A Hitachi M12V, M12SA & TR12 GB/5/D Makita 3612C & 3612 GB/5/J Flex OFT3121VV, 2926W Portercable 7539, 7519, 7529, 97529 GB/5/M Performance Pro CLM1250R <11/2003 GB/5/P Triton TRB001 GB/5/Q Felisatti TP246(E) Festo OF2000E, Mafell L065E, Metabo OF1612 & OFE1812, Ryobi R500 & R502, Skil 1875U1, Wadkin R500 & Nutool XP12 GB/5/S* *Please state model when ordering. General instructions fo ...

gripper clamps with throats of at least 100mm (4”) are required to secure the jig to the worktop. Whenever fast action clamps are used, ensure they do not foul the router path and that they are securely tightened. Panel Connector Bolts Ref. PC/10/M (Pack of 10) Ref. PC/50/M (Pack of 50) Ref. PC/100/M (Pack of 100) Ref. PC/1000/M (Pack of 1000) Panel butt connectors are essential for connecting worktops. They fit into the recess on the underside of the worktop and are tightened with a 10mm spanner. The jig has integral bolt recess slots to allow the bolt recess to be cut in the underside of the worktop, usin ...

ease of carrying of the COMBI66 Jig. Description Order Ref. Carry Case for COMBI66 CASE/66 MANU-COM66 v2.0 24/10/05 3:30 pm Page 9 ...

Three location bushes are used in different holes in the jig to align the correct template aperture for the application. Setting out the Joints When cutting a joint ensure location bushes contact the postformed edge of the worktop. For certain joints the worktop will need to be inverted so that all cuts are made into the postformed edge, never out through it. When routing worktop the balancing paper on the underside may feather edge – this feather edge should be removed with abrasive paper. Location bushes are held in position by ‘O’ rings. Insert the smallest end of the bush into the hole by li ...

COMBI JIG Location bushes in female hole Quick action clamp here Length stop bush Router feed direction When cutting a joint, hold the router guide bush hard against the template and cut from left to right. It is recommended that the depth stops of the router are used to set the depths of cut. Several shallow passes of the router should be made and it is not necessary to lean heavily on the router or the jig. Allow the weight of the router to rest on the part of the template which is resting on the worktop. Ensure router remains parallel and upright at all times. Postform edge The edge of the jig slot ...

into position on units. Lay male worktop on top and support other end. Using a pencil draw round the female cut onto the male from underside. If inaccessible lay female onto male. Depending on a right or left hand joint, the pencil line may need to be transferred on to the other side. Due to the difference between the cutter and the guide bush diameters, the cutter path will be 8.5mm over from the edge of the template, therefore either measure 8.5mm or use a packing piece of this size to offset the template by this amount to ensure the cutter cuts along the pencil line. The pos ...

When the joint has been tested, proceed as follows to cut the recess for panel butt connectors on the underside of the worktop. The same cutter and guide bush are retained and used with the integral bolt recess slots in the jig to produce the recesses for the panel butt connectors. The bolt recess position can be gauged approximately 150mm from the edge of the postform edge, or where access is possible with kitchen units. Mark with pencil both positions on the underside of the worktop. Insert the location bushes into the bolt recess holes as shown. ■ The template may need to be inverted when cutting s ...

If the joint between the worktops is not supported underneath, after some time the joint may ‘sag’ and become misaligned; to reduce this the joint should be reinforced with a loose tongue or biscuit dowels. The biscuit jointing cutter set Trend Ref. 342, C152 or TR35 can be used with a portable router. The size of biscuit used should be No. 20. Ref. BSC/20/100 (100 biscuits) Ref. BSC/20/1000 (1000 biscuits) A 650mm worktop should have at least 5 biscuits. Sealing the Joint The cut edges of the joint should be coated with a water-resistant adhesive, or Trend Fill & Seal® sealant before assembly, to prevent mois ...

as shown. Locate the template on the worktop as illustrated ensuring that location bushes are touching the worktop edge. Clamp into position with quick action clamps. When cutting the curved peninsular, hold the router guide bush against the edge of the template. Cut from left to right. It is recommended that depth stops are used and at least three or four cuts taken. Quick action clamp here Postform edge Location bushes Direction of router travel Cut with laminate down Cut with laminate up Postform edge Postform edge Postform edge Postform edge Peninsular Peninsular End Cu ...

1 2 4 5 6 8 7 3 COMBI JIG COMBI 66 - SPARE PARTS LIST v1.0 04/2003 Item Qty Description Ref. 1 0 Combi 66 Jig COMBI/66 2 3 Alloy Bush CJ/BUSH 3 1 Length Setting Stop Kit CJ/LSK 4 0 Machine Screw Csk M8 x 50mm Slot WP-SCW/41 5 0 Washer 8.5mm x 32mm x 6.0mm WP-WASH/17 6 0 Knob M8 WP-KNOB/10 7 0 Combi Jig ‘O’ Ring Pack for Bushes (pack of 5) CJ/ORS 8 1 Manual MANU/66 v1.0 04/2003 1 2 7 3 8 4 5 6 MANU-COM66 v2.0 24/10/05 3:30 pm Page 16 all-guides.c om ...

Cutter or guide bush is the Check concentricity of cutter at the radius. incorrect diameter or location with guide bush. Cutter 12.7mm bushes are not against diameter with 30mm diameter worktop edge. guide bush. Ensure location bushes touch worktop. ■ The back edge of the joint Either the length stop or Check position of length stop does not line up. template was in the incorrect and re-cut joints. position, or the worktop has not pushed up against the length stop when the joint was cut. ■ When clamped together the The guide bush has drifted away Check with a straight edge joint has ...

Our policy of continuous improvement means that specifications may change without notice. Trend Machinery and Cutting Tools cannot be held liable for any material rendered unusable or any form of consequential loss. E&OE RECYCLABLE Trend Machinery & Cutting Tools Ltd. Odhams Trading Estate St Albans Road Watford WD24 7TR England Enquiries: __________________0800 487363 Technical Support:____0044 (0) 1923 224681 Fax: ________________0044 (0) 1923 236879 Email: [email protected] Web:_________ ...