PFT BOARDMASTER 2500 Operating Manual

PFT BOARDMASTER 2500 mobile Safety – Setting up and commissioning Operation – Spare parts lists Mobile sheet cutting table Item number of operating manual: 00537040 Article number of parts list – machine BOARDMASTER 2500: 00631891 Article number of parts list – machine BOARDMASTER 3150: 00631892 Article number of parts list – machine BOARDMASTER 4000: 00631893 Article number ...

Postfach 60 97343 Iphofen Einersheimer Straße 53 97346 Iphofen Germany Tel.: +49 (0) 93 23/31-760 Fax: +49 (0) 0 93 23/31-770 Technical hotline: +49 9323 31-1818 [email protected] www.pft.net ...

Contents 2021-03-22 3 1 EC Declaration of Conformity ..................... 5 2 General information ..................................... 6 2.1 Information regarding the operating manual ................................................. 6 2.2 Information on the safety instructions........................................... 6 2.3 Symbols .............................................. ...

Contents 4 2021-03-22 26.1 The pneumatic power unit lifting system on the back of the machine head. ......................... 35 26.2 Setting the lifting and lowering speeds of the power units .................. 36 27 Positioning laser (optional) ....................... 36 28 Maintenance and care................................ 39 29 Warranty provisions ................................ ...

EC Declaration of Conformity 2021-03-22 5 1 EC Declaration of Conformity Company: Knauf PFT GmbH & Co. KG Postfach 60 97343 Iphofen Germany declares, with exclusive responsibility, that the machine Device type: Transportable sheet cutting table Machine model: PFT BOARDMASTER 2500 / 3150 / 4000 / 2500 mobile Serial number: See type plate Guaranteed sound power level: 99dB(A) describ ...

General information 6 2021-03-22 2 General information 2.1 Information regarding the operating manual This manual provides important information and instructions on the correct use of the equipment. Adherence to all defined safety and handling instructions is a prerequisite for a safe working environment. Additionally, the on-site accident prevention regulations and general safety ...

Safety symbols in this manual 2021-03-22 7 3 Safety symbols in this manual The safety symbols along with the text of the safety message are to draw attention to unavoidable residual dangers involved in using the machine. These residual risks relate to persons, the machine, other objects, and the environment. The following safety symbols are used in the present operating instruction ...

Basic safety instructions 8 2021-03-22 4 Basic safety instructions 4.1 In case of emergency Danger!  In case of dangerous situations at the machine (e.g., danger caused by unexpected malfunctions), the system must be immediately shut down.  The machine can be immediately shut down (mains disconnect) using EMERGENCY STOP main switch on the control panel, or by disconnecting fr ...

Basic safety instructions 2021-03-22 9  USE A BREATHING MASK IN CASE OF WORK THAT CAUSES DUST AND CHIPS!  ALWAYS USE HEARING PROTECTION!  Secure the workpiece.  Attention! Before changing the units, the main switch must be switched to position "0". Pay attention to the stoppage of the unit.  Pay attention to stable position so that you can keep your balance in any wo ...

Basic safety instructions 10 2021-03-22  WARNING! The use of tools other and accessories than those tools recommended in this manual, or the performing work with this power tool beyond the intended use, can lead to accidents.  Handle the cable carefully. Do not use the cable to pull the plug out of the socket. Protect the cable against heat, oil and sharp edges.  Maintain ...

Basic safety instructions 2021-03-22 11 4.4 Basic safety measures for normal operation  During operation of the machine, no safety devices may be removed or disconnected.  Before each use, the operating personnel must make sure there are no unauthorised people within the working area by the machine. Danger!  After switching off the machine, wait for all moving parts to sto ...

Special safety instructions for operation 12 2021-03-22 5 Special safety instructions for operation Warning of cutting injuries! Warning of hand injuries! Safety goggles: To protect your the eyes against flying parts and liquid splashes. Ear protectors: To protect against hearing loss Important! When working on the electrical equipment:  All work on the electrical equipment of t ...

Technical data BOARDMASTER 2021-03-22 13 6 Technical data BOARDMASTER 6.1 BOARDMASTER 2500 basic machine Article number 00631891 Dimensions of the working machine: Specification Value Unit Length 3010 mm Width 1620 mm Height 1380 mm Weight: Specification Value Unit Net weight BOARDMASTER 139 kg Weight cutting table 103 kg Weight machine head 36 kg 6.2 BOARDMASTER 2500 mobile basic ...

Technical data BOARDMASTER 14 2021-03-22 6.4 BOARDMASTER 4000 basic machine Article number 00631893 Dimensions of the working machine: Specification Value Unit Length 4520 mm Width 1620 mm Height 1380 mm Weight: Specification Value Unit Net weight BOARDMASTER 170 kg Weight cutting table 134 kg Weight machine head 36 kg 6.5 Electrical connection values Electrical Specification Value ...

Positioning laser (optional) 2021-03-22 15 7 Positioning laser (optional) Laser Class 1 as per DIN EN 60825-1:2008-05, = 650 nm, 5 mW 8 Operating conditions The electrical equipment is only suitable for operation in dry conditions and at ambient temperatures of -10 °C to 50 °C. Operating under any other conditions is not permissible! 9 Sound power level LWA Saw unit (manufacturer ...

Workpiece 16 2021-03-22 11.2 BOARDMASTER 2500 mobile Maximum operational load 150 kg Maximum board size 2500 mm x 1260 mm Maximum plate thickness 2500 mm x 1260 mm 48 mm 11.3 BOARDMASTER 3150 Maximum operational load 150 kg Maximum board size 3150 mm x 1260 mm Maximum plate thickness 3150 mm x 1260 mm 48 mm 11.4 BOARDMASTER 4000 Maximum operational load 150 kg Maximum board size 40 ...

Proper use of the machine 2021-03-22 17 12 Proper use of the machine Danger! Cutting of gypsum boards, gypsum fibre, cement fibre and hard plasterboard, fibreboard, chipboard, soft fibreboards. Production of moulded parts by means of V groove milling in all above mentioned materials. WARNING! Use only dry plates. The processed materials must not contain metal parts (such as screws, ...

Extraction unit 18 2021-03-22 14 Extraction unit The mobile sheet cutting table is equipped with a suction hose. This is designed for extraction for both machine power units. There is no need to switch over between the power units. Ensure sufficient performance in your choice of an extraction unit. The air speed should be 28 m/s, and the conveying capacity 72 m³/h. Power is suppl ...

Machine structure 2021-03-22 19 15 Machine structure The machine consists of 4 assemblies: 15.1 Direction of movement The direction of movement is divided into longitudinal (X) and transverse (Y) WARNING! Never use the Y control handle for movements in the X direction. Assembly 1: Machine table Assembly 4: Saw unit Assembly 2: Machine head Assembly 3: Milling cutting unit Control h ...

Machine structure 20 2021-03-22 15.2 Direction of work Work to the left or right as per the working direction (red arrow) marked on the selected power unit mount. 15.2.1 Milling Fig. 11.01 milling cutter unit right Fig. 11.02 milling cutter unit left 15.2.2 Sawing with the saw, longitudinally Fig. 11.03 sawing unit longitudinal – right Fig. 11.04 sawing unit longitudinal – left ...