Servomex SERVOFLEX MiniMP Operator's Manual

SERVOFLEX MiniMP (5200) Gas Analyser Operator Manual Part Number: 05230001A Revision: 9 Language: UK English ...

05230001A / Revision 9 i 1 DESCRIPTION AND DEFINITIONS. . . . . . . . . . . . . . . . . . . . . . . . 1 1.1 Scope of this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.2 Safety information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.3 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.4 Sample measurement configurations . . . . . . . . . . . . . . . . . . . . . . . 2 1.5 Other product options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2 SPECIFICA ...

05230001A / Revision 9 ii 5.3.5 Selecting pump operation (Multi Purpose HF or standard Multi Purpose with optional internal sample pump) . . . . . . . . . . . . 33 6 GENERAL OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 6.1 Calibrating the Multi Purpose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 6.2 Taking sample readings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 6.3 Correcting oxygen measurement for different background gases . 39 6.3.1 Overview of measurement errors . . . . . . . . . . . . . . . . . . . . . . . . . 39 ...

05230001A / Revision 9 iii 8 FAULT FINDING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 8.1 Introduction to faults and fault messages . . . . . . . . . . . . . . . . . . . . 65 8.2 Viewing fault messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 8.3 General fault finding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 9 STORAGE AND DISPOSAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 9.1 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 ...

05230001A / Revision 9 iv A8 OPTIONAL GAS PROBE ACCESSORY . . . . . . . . . . . . . . . . . . . 92 A8.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 A8.2 Preparing for use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 A8.3 Using the probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 A8.4 Additional maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 A8.5 Additional spares . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

05230001A / Revision 9 1 1 DESCRIPTION AND DEFINITIONS 1.1 Scope of this manual This manual provides installation, operation and routine maintenance instructions for the Servomex 5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers, abbreviated to "Multi Purpose" and "Multi Purpose HF" where applicable in the remainder of this manual. Note that, unless otherwise stated, "Multi Purpose" is used to mean both versions of analyser in the remainder of this manual. 1.2 Safety information Read this manual and ensure that you fully understand its content before you attempt to install, use or main ...

05230001A / Revision 9 2 The Multi Purpose is simple to operate, with an intuitive user interface (see Section 4). Gas sample measurements are shown on the Multi Purpose display, and can also be output to a serial device connected to the Multi Purpose, or as optional milliAmp outputs. The Multi Purpose requires little routine maintenance (see Section 7), other than calibration (which is essential for the accuracy of sample gas measurements) and regular inspection of the inlet filter element. 1.4 Sample measurement configurations The Multi Purpose can be supplied configured to determine one or t ...

05230001A / Revision 9 3 * The legends on the labels show the sample gases for which the Multi Purpose is configured. † Only available if an internal sample pump is fitted. ‡ Only fitted if the front sample gas outlet option was specified when you ordered your Multi Purpose. Figure 1 - Front of the Multi Purpose Key Description Key Description 1. 2. 3. 4. 5. 6. 7. 8. Sample gas 1 label * Sample gas 2 label * Soft key 3 Soft key 4 Alarm LED (red) Power On/Off key Filter retaining cap Sample gas inlet 9. 10. 11. 12. 13. 14. 15. Sample gas outlet † ‡ Fault LED (amber) Sample pump key † S ...

05230001A / Revision 9 4 * Only fitted if the 5200 Multi Purpose includes 2 optional milliAmp outputs. † Only fitted if the 5200 Multi Purpose includes 1 or 2 optional milliAmp outputs. ‡ Not fitted if the front sample gas outlet option was specified when you ordered your Multi Purpose. # Not fitted to a standard Multi Purpose with an internal sample pump. Figure 2 - Rear of the Multi Purpose Key Description Key Description 1. 2. 3. Serial output port Power inlet milliAmp output socket 2 * 4. 5. 6. milliAmp output socket 1 † Sample gas outlet ‡ Bypass gas outlet # ...

05230001A / Revision 9 5 2 SPECIFICATION The SERVOFLEX Mini MP (5200) must be used with a mains supply in order to comply with TUV/UBA in accordance to QAL1 in EN14181 and EN15267-3. 2.1 General WARNING You must install and use the Multi Purpose in accordance with the requirements of this section and subsequent sections of the manual. If you do not, the protection facilities incorporated into the design of the Multi Purpose may not operate as intended, sample gas measurements may not be accurate, or the Multi Purpose may be damaged. Dimensions: height x width x depth 300 x 150 x 260 mm (12 x 6 ...

05230001A / Revision 9 6 2.2 Sample gas WARNING If you sample carbon monoxide, the quantity of gas sampled by the Multi Purpose may be above the short term exposure limit for carbon monoxide, and so the sample should be considered to be toxic. Similarly, other sample and calibration gases which you use may also be considered as toxic. You must therefore carry out your own risk assessment before you use the Multi Purpose with such gases. The maximum inlet pressure of such toxic gases is 34.5 kPa gauge (5 psig, 0.35 bar gauge). Pressure range without internal sample pump (see WARNING above) 6.9 t ...

05230001A / Revision 9 7 2.3 Calibration gases Low calibration gas Oxygen-free nitrogen, 99.9% pure High calibration gas Standard oxygen sensor Certified oxygen supply * or instrument quality air †, or other supply (with > 20% oxygen; for example ambient air) Industrial or high accuracy oxygen sensor Certified oxygen supply * or instrument quality air †, or other supply (with > 1% oxygen) IR (infrared) sensor Certified gas supply with a concentration in the range 80 to 100% of the corresponding IR sensor max measurement (see Section 2.8) Calibration gas flow rate (with internal sample pump ...

05230001A / Revision 9 8 2.4 Environmental limits Ambient temperature range Operation (analyser) Operation (power supply unit) Battery charging Storage * -10 to +50 °C (14 to 122 oF) 0 to 50 °C (32 to 122 oF) +10 to +40 °C (50 to 104 oF) -20 to +60 °C (-4 to 140 oF) Operating ambient pressure range 1.013 x 102 kPa ±10% (1.013 bar ±10%) (14.69 psi ±10%) Operating ambient humidity range 0 to 95% RH, non-condensing Operating altitude range -500 † to 5000 ‡ meters (-1640 † to 16400 ‡ feet) Ingress protection IP40 * Storage below 21 oC (70 oF) is recommended to ensure optimum battery ...

05230001A / Revision 9 9 2.5 Performance: standard oxygen sensor + The display indication given below is the default indication. You can configure the Multi Purpose to provide other display indications (see Section 6.4). Display indication Measured volume % oxygen Full Scale Range 0 to 100% oxygen Resolution 0.1% oxygen Linearity ± 0.1% oxygen Intrinsic error (accuracy) ± 0.1% oxygen *, or ± 0.2% oxygen † Zero drift per week ± 0.4% oxygen Output fluctuation ± 0.1% oxygen Response time: standard Multi Purpose # Without drying tube With drying tube fitted Less than 10 seconds 20 seconds Re ...

05230001A / Revision 9 10 2.6 Performance: industrial oxygen sensor (standard Multi Purpose only) + The display indication given below is the default indication. You can configure the Multi Purpose to provide other display indications (see Section 6.4). Display indication Measured volume % oxygen Full Scale Range 0 to 100% oxygen Resolution 0.1% oxygen Linearity ± 0.1% oxygen Intrinsic error (accuracy) ± 0.1% oxygen Zero drift per week ± 0.2% oxygen Output fluctuation ± 0.1% oxygen Response time * Without drying tube With drying tube fitted 15 seconds 25 seconds Flow effect † ± 0.1% oxyg ...

05230001A / Revision 9 11 2.7 Performance: high accuracy oxygen sensor + The display indication given below is the default indication. You can configure the Multi Purpose to provide other display indications (see Section 6.4). Display indication Measured volume % oxygen Full Scale Range 0 to 100% oxygen Resolution 0.01% oxygen Linearity ± 0.01% oxygen Intrinsic error (accuracy) ± 0.02% oxygen *, or ± 0.05% oxygen † Zero drift per week ± 0.2% oxygen Output fluctuation ± 0.01% oxygen Response time: standard Multi Purpose # Without drying tube With drying tube fitted 15 seconds 25 seconds R ...

05230001A / Revision 9 12 2.8 Performance: IR (infrared) sensors + The display indications given below are the default indications. You can configure the Multi Purpose to provide other indications (see Section 6.4). Allow 1 hour warm up to reach stated accuracy. Display indication Carbon monoxide sensors Measured volume % carbon monoxide Carbon dioxide sensors Measured volume % or ppm carbon dioxide Full Scale Range * Carbon monoxide sensors 0 to 5% Carbon dioxide sensors 0 to 10%, 0 to 25%, 0 to 50% or 0 to 100% Resolution Less than 0.1% Full Scale Range * Linearity ± 1% Full Scale Range * In ...

05230001A / Revision 9 13 2.9 Rechargeable battery (optional feature) 2.10 milliAmp outputs (optional feature) Battery type Lithium ion Time to recharge (from empty) 4 hours * Operating life (from fully charged) 8 to 35 hours † Service life Approximately 300 to 500 discharge/ recharge cycles (depending on ambient conditions) * This is the recharge time with the Multi Purpose switched off. With the Multi Purpose switched on, recharge time depends on ambient conditions, and on the Multi Purpose configuration and usage. † Battery operating life depends on the Multi Purpose configuration (that ...

05230001A / Revision 9 14 3 UNPACK THE MULTI PURPOSE 1. Remove the Multi Purpose and any other equipment from its packaging. 2. Remove the protective plastic cover from the sample gas inlet on the front of the Multi Purpose (see Figure 1). 3. Remove the protective plastic cover from the sample gas outlet (on the front or the rear of the Multi Purpose: see Figures 1 and 2). 4. Remove the protective plastic cover from the bypass gas outlet (if fitted) on the rear of the Multi Purpose (see Figure 2). 5. Inspect the Multi Purpose and the other items supplied, and check that they are not damaged. If ...